Colored spun yarn dyeing device capable of achieving uniform dyeing

By introducing a circulation and agitation mechanism into the dyeing device, the problem of reducing dye uniformity caused by the dye standing is solved, and the fiber dye uniformity is improved.

CN223061231UActive Publication Date: 2025-07-04XIANGSHUI COUNTY HENGRUN TEXTILE CO LTD
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Patent Information

Application Number
CN202421902717.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-07-04
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The problem of the dye being left to stand for a long time in the dyeing device is that the fiber dye uniformity is reduced.

Method used

The circulation mechanism and stirring mechanism in the dye box are used to suck the dye through the circulation pump and the stirring rod is driven by the servo motor to rotate in the circulation box to achieve continuous mixing of the dye, and the mixed dye is reflowed into the dye box.

Benefits of technology

The dyeing uniformity of the fiber is improved, pigment precipitation caused by the dyestuff is avoided, and the stability of the fiber dyeing effect is ensured.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223061231U_ABST
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Abstract

The colored spun yarn dyeing device comprises a dyeing box, a feeding groove is formed in the inner wall of the dyeing box in a penetrating mode, the inner wall of the dyeing box is rotationally connected with a dyeing roller, and the inner wall of the dyeing box is rotationally connected with a godet. Firstly, fibers are pulled to enter a traction assembly along the interior of a feeding groove, the bottom of a dyeing roller and the top of a godet, dye is poured into a dyeing box, the traction assembly is started to pull the fibers for movable dyeing work, a circulating mechanism is started to suck the dye into a circulating box, and a driving assembly is started to drive a stirring mechanism to rotate in the circulating box; according to the dyeing device, the dye can be uniformly mixed, and the uniformly mixed dye flows back into the dyeing box through the circulating mechanism, so that the dyeing uniformity of fibers can be improved, the aim of conveniently and continuously uniformly mixing the dye to improve the dyeing uniformity of the fibers is achieved, and the phenomenon that pigment precipitation occurs due to long-time standing of the dye in the dyeing device is avoided; therefore, the fiber dyeing uniformity is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of color spinning processing, in particular to a color spinning dyeing device with uniform dyeing. Background Art

[0002] The so-called color spinning is to dye the fiber into colored fiber first, and then fully mix two or more fibers of different colors and spin them into fibers with unique mixed color effects. When color spinning fiber is dyed, a dyeing device is needed.

[0003] When the dyeing device is in use, the dye needs to be poured into the dyeing device first, and then the fiber is pulled to move in the dye to perform the dyeing work. After the dye is left in the dyeing device for a long time, the problem of pigment precipitation will occur, resulting in reduced dyeing uniformity of the fiber. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a color spinning yarn dyeing device with uniform dyeing, which is used to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A uniformly dyed colored spun yarn dyeing device comprises a dyeing box, a feed trough is formed through the inner wall of the dyeing box, a dyeing roller is rotatably connected to the inner wall of the dyeing box, a guide roller is rotatably connected to the inner wall of the dyeing box, a circulation box is fixedly connected to the front side of the dyeing box, a box cover is fixedly connected to the top surface of the circulation box, a fixed plate is fixedly connected to the right side of the dyeing box, a stirring mechanism is arranged inside the box cover, a driving assembly is arranged on the front side of the circulation box, a circulation mechanism is arranged inside the dyeing box, and a traction assembly is arranged on the front side of the fixed plate.

[0007] Preferably, the stirring mechanism consists of a fixed shaft and a stirring rod, the fixed shaft is rotatably connected to the inner wall of the box cover, and the stirring rod is fixedly connected to the surface of the fixed shaft.

[0008] Preferably, the driving assembly consists of a first servo motor, a driving wheel, a transmission belt and a driven wheel, the first servo motor is fixedly connected to the front side of the circulation box, the driving wheel is fixedly connected to the output end of the first servo motor, the transmission belt is meshed with the inner wall of the driving wheel, the driven wheel is fixedly connected to the surface of the fixed shaft, and the inner wall of the driven wheel is meshed with the transmission belt.

[0009] Preferably, the circulation mechanism is composed of a liquid inlet pipe, a reflux pipe and a circulation pump. The liquid inlet end of the liquid inlet pipe is fixedly connected to the inner wall of the dyeing box, and the liquid outlet end of the liquid inlet pipe is fixedly connected to the inner wall of the circulation box. The liquid outlet end of the reflux pipe is fixedly connected to the inner wall of the dyeing box, and the liquid inlet end of the reflux pipe is fixedly connected to the inner wall of the circulation box. The circulation pump is fixedly connected to the inner wall of the reflux pipe and is fixedly connected to the right side of the circulation box.

[0010] Preferably, the traction assembly is composed of a second servo motor, a traction roller and a transmission gear. The second servo motor is fixedly connected to the front surface of the fixed plate, and the output end of the second servo motor is rotatably connected to the inner wall of the fixed plate. The traction roller is rotatably connected to the inner wall of the fixed plate and is fixedly connected to the output end of the second servo motor. The transmission gear is fixedly connected to the surface of the traction roller.

[0011] Preferably, the number of the dyeing rollers is multiple, and all the multiple dyeing rollers are located inside the dyeing box.

[0012] Preferably, the circulation box is rectangular and is made of stainless steel.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: for the color spinning yarn dyeing device with uniform dyeing, first, the fiber is drawn into the traction assembly along the inside of the feeding groove, the bottom of the dyeing roller and the top of the wire guiding roller. The dye is poured into the dyeing box, the traction assembly is started to draw the fiber for moving dyeing work, the circulation mechanism is started to suck the dye into the circulation box, and the driving assembly is started to drive the stirring mechanism to rotate inside the circulation box, so as to mix the dye. The mixed dye flows back to the dyeing box through the circulation mechanism, thereby improving the dyeing uniformity of the fiber; the goal of facilitating the improvement of the fiber dyeing uniformity by continuously mixing the dye is achieved, and the problem that the pigment precipitation occurs due to the long-term static placement of the dye in the dyeing device, resulting in the reduction of the fiber dyeing uniformity, is avoided. Description of the Drawings

[0014] Figure 1 It is an isometric view of the structure of the present utility model;

[0015] Figure 2 It is an enlarged view of the structure at position A of the structure of the present utility model;

[0016] Figure 3 It is an enlarged view of the structure at position B of the structure of the present utility model;

[0017] Figure 4 It is a left sectional view of the structure of the present utility model.

[0018] In the figure: 1, dyeing box; 2, feeding trough; 3, dyeing roller; 4, wire guiding roller; 5, circulation box; 6, box cover; 7, fixing plate; 8, fixing shaft; 9, stirring rod; 10, first servo motor; 11, driving wheel; 12, transmission belt; 13, driven wheel; 14, liquid inlet pipe; 15, return pipe; 16, circulation pump; 17, second servo motor; 18, traction roller; 19, transmission gear. Specific implementation mode

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0020] Refer to Figures 1-4 , a color spinning yarn dyeing device with uniform dyeing, including a dyeing box 1, a feeding trough 2 is penetrated and opened on the inner wall of the dyeing box 1, a dyeing roller 3 is rotatably connected to the inner wall of the dyeing box 1, the number of the dyeing rollers 3 is multiple, and the multiple dyeing rollers 3 are all located inside the dyeing box 1, which is used to assist the fibers to move horizontally in parallel, improving the stability of fiber dyeing. A wire guiding roller 4 is rotatably connected to the inner wall of the dyeing box 1. A circulation box 5 is fixedly connected to the front of the dyeing box 1. The circulation box 5 is rectangular, and the circulation box 5 is made of stainless steel material. The circulation box 5 made of stainless steel material has higher strength, is not easy to rust, deform or damage during use, and is more durable. A box cover 6 is fixedly connected to the top surface of the circulation box 5. A fixing plate 7 is fixedly connected to the right side of the dyeing box 1. A stirring mechanism is arranged inside the box cover 6. The stirring mechanism is composed of a fixing shaft 8 and a stirring rod 9. The fixing shaft 8 is rotatably connected to the inner wall of the box cover 6, and the stirring rod 9 is fixedly connected to the surface of the fixing shaft 8, which is used to stir and mix the dyes in the circulation box 5, facilitating continuous mixing work. A driving assembly is arranged on the front of the circulation box 5. The driving assembly is composed of a first servo motor 10, a driving wheel 11, a transmission belt 12 and a driven wheel 13. The first servo motor 10 is fixedly connected to the front of the circulation box 5. The driving wheel 11 is fixedly connected to the output end of the first servo motor 10. The transmission belt 12 is meshed with the inner wall of the driving wheel 11. The driven wheel 13 is fixedly connected to the surface of the fixing shaft 8, and the inner wall of the driven wheel 13 is meshed with the transmission belt 12, which is used to drive the stirring mechanism to rotate, improving the mixing efficiency. A circulation mechanism is arranged inside the dyeing box 1, and a traction assembly is arranged on the front of the fixing plate 7.

[0021] Specifically, the circulation mechanism is composed of a liquid inlet pipe 14, a return pipe 15 and a circulation pump 16. The liquid inlet end of the liquid inlet pipe 14 is fixedly connected to the inner wall of the dyeing box 1, and the liquid outlet end of the liquid inlet pipe 14 is fixedly connected to the inner wall of the circulation box 5. The liquid outlet end of the return pipe 15 is fixedly connected to the inner wall of the dyeing box 1, and the liquid inlet end of the return pipe 15 is fixedly connected to the inner wall of the circulation box 5. The circulation pump 16 is fixedly connected to the inner wall of the return pipe 15 and is fixedly connected to the right side of the circulation box 5, and is used for sucking the dye to circulate in the dyeing box 1 and the circulation box 5, improving the mixing efficiency of the dye.

[0022] Specifically, the traction assembly is composed of a second servo motor 17, a traction roller 18 and a transmission gear 19. The second servo motor 17 is fixedly connected to the front surface of the fixed plate 7, and the output end of the second servo motor 17 is rotatably connected to the inner wall of the fixed plate 7. The traction roller 18 is rotatably connected to the inner wall of the fixed plate 7 and is fixedly connected to the output end of the second servo motor 17. The transmission gear 19 is fixedly connected to the surface of the traction roller 18 and is used for traction the fiber to move, improving the dyeing efficiency of the fiber.

[0023] All the electrical components appearing in this article are electrically connected to an external main controller and 220V mains power, and the main controller can be a conventional known device such as a computer for control.

[0024] When in use: First, the fiber is drawn into the space between multiple traction rollers 18 along the inside of the feed chute 2, the bottom of the dyeing roller 3 and the top of the wire guide roller 4. The dye is poured into the dyeing box 1. The second servo motor 17 is started to drive the traction roller 18 and the transmission gear 19 to rotate. Through the meshing of multiple transmission gears 19 with each other, multiple traction rollers 18 are driven to rotate relative to the inner wall of the fixed plate 7, so as to clamp and draw the fiber to move for dyeing work. At the same time, the circulation pump 16 is started to suck the dye into the circulation box 5 through the return pipe 15 and the liquid inlet pipe 14. The first servo motor 10 is started to drive the driving wheel 11 and the transmission belt 12 to rotate. Through the meshing of the transmission belt 12 with the driven wheel 13, the fixed shaft 8 and the stirring rod 9 are driven to rotate inside the circulation box 5, so as to stir and mix the dye. The mixed dye flows back to the dyeing box 1 through the return pipe 15, thereby improving the dyeing uniformity of the fiber.

[0025] In summary, for the color spinning yarn dyeing device with uniform dyeing, first, the fibers are drawn into the traction assembly along the inside of the feeding trough 2, the bottom of the dyeing roller 3, and the top of the wire guiding roller 4. The dye is poured into the dyeing box 1. The traction assembly is started to draw the fibers for moving dyeing work. The circulating mechanism is started to suck the dye into the circulation box 5. The driving assembly is started to drive the stirring mechanism to rotate inside the circulation box 5, so as to mix the dye evenly. The evenly mixed dye flows back to the dyeing box 1 through the circulating mechanism, which can improve the dyeing uniformity of the fibers, achieving the goal of facilitating the improvement of the dyeing uniformity of the fibers by continuously mixing the dye, and avoiding the problem of pigment precipitation caused by the long-term static placement of the dye in the dyeing device, which leads to the reduction of the dyeing uniformity of the fibers, and is used to solve the problems proposed in the above-mentioned background technology.

[0026] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0027] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A color spinning yarn dyeing device with uniform dyeing, comprising a dyeing tank (1), characterized in that, The inner wall of the dyeing box (1) is penetrated with a feed slot (2). The inner wall of the dyeing box (1) is rotatably connected with a dyeing roller (3). The inner wall of the dyeing box (1) is rotatably connected with a wire guiding roller (4). The front surface of the dyeing box (1) is fixedly connected with a circulation box (5). The top surface of the circulation box (5) is fixedly connected with a box cover (6). The right side of the dyeing box (1) is fixedly connected with a fixing plate (7). A stirring mechanism is arranged inside the box cover (6). A driving component is arranged on the front surface of the circulation box (5). A circulation mechanism is arranged inside the dyeing box (1). A traction component is arranged on the front surface of the fixing plate (7).

2. The dyeing device for color-spun yarn with uniform dyeing according to claim 1, characterized in that, The stirring mechanism consists of a fixed shaft (8) and stirring rods (9). The fixed shaft (8) is rotatably connected with the inner wall of the box cover (6). The stirring rods (9) are fixedly connected with the surface of the fixed shaft (8).

3. The color spinning yarn dyeing device with uniform dyeing according to claim 1, characterized in that, The driving component consists of a first servo motor (10), a driving wheel (11), a transmission belt (12), and a driven wheel (13). The first servo motor (10) is fixedly connected with the front surface of the circulation box (5). The driving wheel (11) is fixedly connected with the output end of the first servo motor (10). The transmission belt (12) is meshed with the inner wall of the driving wheel (11). The driven wheel (13) is fixedly connected with the surface of the fixed shaft (8), and the inner wall of the driven wheel (13) is meshed with the transmission belt (12).

4. A color spinning yarn dyeing device with uniform dyeing according to claim 1, characterized in that, The circulation mechanism consists of a liquid inlet pipe (14), a return pipe (15), and a circulation pump (16). The liquid inlet end of the liquid inlet pipe (14) is fixedly connected with the inner wall of the dyeing box (1), and the liquid outlet end of the liquid inlet pipe (14) is fixedly connected with the inner wall of the circulation box (5). The liquid outlet end of the return pipe (15) is fixedly connected with the inner wall of the dyeing box (1), and the liquid inlet end of the return pipe (15) is fixedly connected with the inner wall of the circulation box (5). The circulation pump (16) is fixedly connected with the inner wall of the return pipe (15), and the circulation pump (16) is fixedly connected with the right side of the circulation box (5).

5. A color spinning yarn dyeing device with uniform dyeing according to claim 1, characterized in that, The traction component consists of a second servo motor (17), a traction roller (18), and a transmission gear (19). The second servo motor (17) is fixedly connected with the front surface of the fixing plate (7), and the output end of the second servo motor (17) is rotatably connected with the inner wall of the fixing plate (7). The traction roller (18) is rotatably connected with the inner wall of the fixing plate (7), and the traction roller (18) is fixedly connected with the output end of the second servo motor (17). The transmission gear (19) is fixedly connected with the surface of the traction roller (18).

6. The dyeing device for color-spun yarn with uniform dyeing according to claim 1, characterized in that, The number of the dyeing rollers (3) is multiple, and all the multiple dyeing rollers (3) are located inside the dyeing box (1).

7. A color spinning yarn dyeing device with uniform dyeing according to claim 1, characterized in that, The circulation box (5) is rectangular, and the circulation box (5) is made of stainless steel material.