Protective structure for air inlet pipe of high-voltage battery
By introducing protective nets and flow regulation components into the high-voltage battery intake pipe, the problem of dust and debris entering the battery system is solved, effective impurity filtration and air flow regulation are achieved, ensuring the normal operation and flexibility of the cooling system.
Patent Information
- Application Number
- CN202422150212.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-03
AI Technical Summary
The existing high-voltage battery intake pipe lacks protective structure, causing dust and debris to enter the battery system, affecting the heat dissipation effect, and may even block the intake pipe, resulting in the failure of the cooling system.
A high-voltage battery intake pipe protection structure including a protective net and a flow regulation assembly is designed. The protective net realizes impurity filtering through a jack and a spring structure, and the flow regulation assembly adjusts the air flow through a servo motor and a one-way screw.
Effectively filter impurities to prevent them from entering the battery system, ensure the normal operation of the cooling system, and adjust the air flow as needed, improving the practicality of the intake pipe.
Smart Images

Figure CN223063473U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automotive parts, in particular to a protection structure for the intake pipe of a high-voltage battery. Background Technique
[0002] The main function of the intake pipe of the high-voltage battery is to supply cooling air to the vehicle battery system to ensure that the battery operates in an efficient and safe state.
[0003] The intake pipe of the high-voltage battery is usually installed at the front end of the battery housing to effectively inhale the cooling air inside the vehicle. At the same time, the outlet pipe is arranged at the rear end of the battery housing to ensure that the cooling air can flow through the battery module and be discharged smoothly. However, most of the existing intake pipes of high-voltage batteries are not provided with a protection structure, and foreign matters such as dust and sundries will enter the interior of the battery system. Sundries will also adhere to the battery module or the cooling system, affecting the heat dissipation effect and even possibly blocking the intake pipe, resulting in the failure of the cooling system. Therefore, we propose a new protection structure for the intake pipe of a high-voltage battery. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problems in the prior art that most of the existing intake pipes of high-voltage batteries are not provided with a protection structure, foreign matters such as dust and sundries will enter the interior of the battery system, sundries will also adhere to the battery module or the cooling system, affecting the heat dissipation effect, and even possibly blocking the intake pipe, resulting in the failure of the cooling system.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a protection structure for the intake pipe of a high-voltage battery, including an intake pipe main body, a protection component is arranged at the air inlet of the intake pipe main body, the protection component includes a protection box, a protection net is arranged inside the protection box, insertion holes are opened on both outer surfaces of the protection net, first notch openings are opened on both inner sides of the protection box close to the protection net, a first spring is arranged inside the first notch opening, a groove is opened directly below the first notch opening, one side of the first spring is connected with a push block, the bottom of the push block is connected with a fixing block, one side of the push block is connected with an insertion block, second notch openings are opened on both inner bottoms of the protection box, and a second spring is arranged inside the second notch opening, and the top of the second spring is connected with a top block.
[0006] Preferably, a sliding connection is formed between the protection net and the protection box, and the inner surfaces of both sides of the protection box are attached to the inner surfaces of both sides of the protection net.
[0007] Preferably, an elastic structure is formed between the push block and the first spring through the first notch opening, and an inclined opening is opened on one side of the insertion block.
[0008] Preferably, the position and size of the insertion block match those of the insertion hole, and a snap connection is formed between the insertion block and the insertion hole.
[0009] Preferably, a flow rate regulating assembly is provided at the bottom of the intake pipe main body. The flow rate regulating assembly includes a control box, and an adjusting plate is arranged inside the control box.
[0010] Preferably, a threaded hole is formed inside the adjusting plate, and a unidirectional screw rod is arranged inside the threaded hole.
[0011] Preferably, one end of the unidirectional screw rod is connected to a servo motor, and a bearing sleeve is fitted inside one side of the control box.
[0012] Preferably, a rotational connection is formed between the unidirectional screw rod and the bearing sleeve, a threaded connection is formed between the unidirectional screw rod and the adjusting plate through the threaded hole, and the servo motor is electrically connected to an external power supply through a control switch.
[0013] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.
[0014] In the present utility model, when the cooling air enters the intake pipe main body, it will first pass through the protective net to filter and isolate dust and other impurities, so as to prevent sundries and dust from entering through the intake pipe main body and adhering to the battery module or the cooling system, causing the problem of cooling system failure.
[0015] In the present utility model, when it is necessary to adjust the gas flow rate inside the intake pipe main body, the forward and reverse rotation functions of the servo motor can be remotely controlled, so that the unidirectional screw rod can adjust the position of the adjusting plate through threaded rotation, thereby realizing the adjustment of the air flow rate according to the actual usage situation, and improving the practicability of the intake pipe main body. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional view of a high-voltage battery intake pipe protection structure proposed by the present utility model;
[0017] Figure 2 is another three-dimensional view of a high-voltage battery intake pipe protection structure proposed by the present utility model;
[0018] Figure 3 is a schematic cross-sectional structure diagram of a protective box of a high-voltage battery intake pipe protection structure proposed by the present utility model;
[0019] Figure 4 is Figure 3 an enlarged structure diagram at A in
[0020] Figure 5 is Figure 3 an enlarged structure diagram at B in
[0021] Figure 6 The figure shows an exploded view of the control box of a protection structure for the intake pipe of a high-voltage battery proposed by the present utility model.
[0022] Legend: 1. Main body of the intake pipe; 2. Protection component; 201. Protection box; 202. Protection net; 203. Jack; 204. First notch; 205. First spring; 206. Groove; 207. Pusher block; 208. Fixed block; 209. Insert block; 210. Second notch; 211. Second spring; 212. Top block; 3. Flow regulation component; 301. Control box; 302. Regulation plate; 303. Threaded hole; 304. Unidirectional screw; 305. Servo motor; 306. Bearing sleeve. Detailed implementation manners
[0023] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the following further describes the present utility model with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
[0024] In the following description, many specific details are set forth to facilitate a thorough understanding of the present utility model. However, the present utility model may be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the limitations of the specific embodiments disclosed in the following specification.
[0025] Please refer to Figure 1 - Figure 5, the present utility model provides a technical solution: a protection structure for the intake pipe of a high-voltage battery, including an intake pipe main body 1. A protection component 2 is arranged at the intake port of the intake pipe main body 1. The protection component 2 includes a protection box 201. A protection net 202 is arranged inside the protection box 201. Insertion holes 203 are formed on the outer surfaces of both sides of the protection net 202. First notch openings 204 are formed inside the protection box 201 on both sides close to the protection net 202. A first spring 205 is arranged inside the first notch openings 204. A groove 206 is formed directly below the first notch openings 204. One side of the first spring 205 is connected to a push block 207. The bottom of the push block 207 is connected to a fixing block 208. One side of the push block 207 is connected to an insertion block 209. Second notch openings 210 are formed on the inner bottom surfaces of both sides of the protection box 201. A second spring 211 is arranged inside the second notch openings 210. The top of the second spring 211 is connected to a top block 212. A sliding connection is formed between the protection net 202 and the protection box 201. The inner walls of both sides of the protection box 201 are in contact with the inner walls of both sides of the protection net 202. An elastic structure is formed between the push block 207 and the first spring 205 through the first notch openings 204. An inclined opening is formed on one side of the insertion block 209. The position and size of the insertion block 209 match the position and size of the insertion holes 203. A snap connection is formed between the insertion block 209 and the insertion holes 203.
[0026] The effect achieved by the entire embodiment 1 is that when the cooling air enters the intake pipe main body 1, it will first pass through the protection net 202 to filter and isolate dust and other impurities, ensuring that the dust and impurities will not enter the interior of the intake pipe main body 1. When, after a long time of use, it is necessary to disassemble and clean the protection net 202, the two fixing blocks 208 can be pulled simultaneously to both sides with fingers, and then the push block 207 is driven by the fixing block 208 to squeeze the first spring 205, so that the insertion block 209 can be withdrawn from the insertion holes 203. At this time, the second spring 211 will push the top block 212 through its own elastic force, and push the protection net 202 out of the protection box 201 to complete the disassembly of the protection net 202. After that, the protection net 202 can be cleaned. When, after the cleaning of the protection net 202 is completed and it is necessary to install the protection net 202 into the protection box 201, the protection net 202 can be directly pushed into the protection box 201. When the protection net 202 contacts the inclined opening position of the insertion block 209 and continues to move downward, the insertion block 209 is squeezed, and the push block 207 is pushed to compress the first spring 205. When the protection net 202 is completely installed into the intake pipe main body 1, the first spring 205 will push the push block 207 through its own elastic force, so that the push block 207 can drive the insertion block 209 to insert into the insertion holes 203 to fix the protection net 202. In this way, the installation of the protection net 202 is completed, which can prevent sundries and dust from entering through the intake pipe main body 1 and adhering to the battery module or the cooling system, resulting in the failure of the cooling system.
[0027] Embodiment 2, as Figure 1 , Figure 2 and Figure 6 shown, a flow regulating component 3 is provided at the bottom of the intake pipe main body 1. The flow regulating component 3 includes a control box 301. An adjusting plate 302 is arranged inside the control box 301. A threaded hole 303 is opened inside the adjusting plate 302. A one-way screw rod 304 is arranged inside the threaded hole 303. One end of the one-way screw rod 304 is connected to a servo motor 305. A bearing sleeve 306 is embedded in one side inside the control box 301. A rotational connection is formed between the one-way screw rod 304 and the bearing sleeve 306. A threaded connection is formed between the one-way screw rod 304 and the adjusting plate 302 through the threaded hole 303. The servo motor 305 is electrically connected to an external power supply through a control switch.
[0028] The overall effect achieved by the entire Embodiment 2 is that when it is necessary to adjust the gas flow rate inside the intake pipe main body 1, the forward and reverse rotation functions of the servo motor 305 can be remotely controlled, so that the servo motor 305 can drive the one-way screw rod 304 to rotate forward and backward. When the one-way screw rod 304 rotates forward, it will perform threaded rotation with the adjusting plate 302 through the threaded hole 303, and through the threaded rotation, the adjusting plate 302 will move inward to reduce the intake air flow rate. When it is necessary to increase the intake air flow rate, the reverse rotation function of the servo motor 305 can be turned on to drive the one-way screw rod 304 to rotate in the reverse direction, so that the adjusting plate 302 can move outward through threaded rotation, thereby increasing the intake air volume. In this way, the adjustment of the air flow rate can be realized according to the actual usage situation, improving the practicability of the intake pipe main body 1.
[0029] Working principle: When the cooling air enters the intake pipe main body 1, it will first pass through the protective net 202 to filter and isolate dust and other impurities, so as to prevent sundries and dust from entering through the intake pipe main body 1 and adhering to the battery module or the cooling system, causing the cooling system to fail. When it is necessary to adjust the gas flow rate inside the intake pipe main body 1, the forward and reverse rotation functions of the servo motor 305 can be remotely controlled, so that the one-way screw rod 304 can adjust the position of the adjusting plate 302 through threaded rotation, thereby realizing the adjustment of the air flow rate according to the actual usage situation and improving the practicability of the intake pipe main body 1.
[0030] The above is only the preferred embodiment of the present invention, and it is not a limitation of the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical content of the technical solution of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.
Claims
1. A protection structure for the intake pipe of a high-voltage battery, comprising a main intake pipe body (1), characterized in that, A protective component (2) is provided at the air inlet of the intake pipe main body (1); The protective component (2) includes a protective box (201). A protective net (202) is arranged inside the protective box (201). Jacks (203) are formed on the outer surfaces of both sides of the protective net (202). First notches (204) are formed inside the two sides of the protective box (201) close to the protective net (202). A first spring (205) is arranged inside the first notch (204). A groove (206) is formed directly below the first notch (204). One side of the first spring (205) is connected with a push block (207). The bottom of the push block (207) is connected with a fixed block (208). One side of the push block (207) is connected with an insertion block (209). Second notches (210) are formed on the inner bottoms of both sides of the protective box (201). A second spring (211) is arranged inside the second notch (210). The top of the second spring (211) is connected with a top block (212).
2. The protection structure for the high-voltage battery intake pipe according to claim 1, wherein: A sliding connection is formed between the protective net (202) and the protective box (201), and the inner surfaces of both sides of the protective box (201) are attached to the inner surfaces of both sides of the protective net (202).
3. The high-voltage battery intake pipe protection structure according to claim 2, wherein: An elastic structure is formed between the push block (207) and the first spring (205) through the first notch (204), and an inclined opening is formed on one side of the insertion block (209).
4. The high-voltage battery intake pipe protection structure according to claim 3, wherein: The position and size of the insertion block (209) match those of the jack (203), and a snap connection is formed between the insertion block (209) and the jack (203).
5. The protection structure of the high-voltage battery intake pipe according to claim 1, characterized in that: A flow rate regulating component (3) is arranged at the bottom of the intake pipe main body (1). The flow rate regulating component (3) includes a control box (301). An adjusting plate (302) is arranged inside the control box (301).
6. The protection structure of the high-voltage battery intake pipe according to claim 5, characterized in that: A threaded hole (303) is formed inside the adjusting plate (302), and a one-way screw rod (304) is arranged inside the threaded hole (303).
7. The protection structure for the high-voltage battery intake pipe according to claim 6, wherein: One end of the one-way screw rod (304) is connected with a servo motor (305), and a bearing sleeve (306) is embedded inside one side of the control box (301).
8. The protection structure for the high-voltage battery intake pipe according to claim 7, wherein: A rotational connection is formed between the one-way screw rod (304) and the bearing sleeve (306). A threaded connection is formed between the one-way screw rod (304) and the adjusting plate (302) through the threaded hole (303). The servo motor (305) is electrically connected with an external power supply through a control switch.