U-shaped pipe tail supporting structure of cooler

By using plastic support clips in the U-shaped tube cooler to form an overall support structure, the existing support structure is solved, and the effects of simplifying installation and improving heat transfer and stiffness are achieved.

CN223064429UActive Publication Date: 2025-07-04JIANGSU YONGDA CHEM MACHINERY
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Patent Information

Application Number
CN202422250041.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-04
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The support structure of the existing U-shaped tube cooler has problems such as complex installation, high accuracy requirements, large welding workload, easy to damage the pipe, and insufficient heat transfer effect and stiffness.

Method used

The supporting clip made of plastic is formed by forming an integral structure at the tail of the U-shaped tube, and fixed by using the concave and convex notches between the supporting clips and flat steel to form a circular hole to support the U-shaped tube, increasing stiffness and damping, simplifying the installation process.

Benefits of technology

The natural vibration frequency of the U-shaped tube is improved, vibration is reduced, heat transfer is enhanced, installation complexity and weight are reduced, and axial flow resistance on the shell side is reduced.

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Abstract

The utility model relates to a cooler U-shaped tube tail supporting structure which comprises at least one supporting clamp, a plurality of supporting clamps are installed in a shell pass cylinder of a U-shaped tube type cooler, the U-shaped tube tail and the supporting clamps are connected together to form a whole, a round hole is formed among a plurality of adjacent supporting clamps, the round hole is matched with the outer diameter of a U-shaped tube, and the U-shaped tube tail is connected with the U-shaped tube. The tail part of the U-shaped pipe penetrates through and is supported in the round hole; and holes are formed in the supporting clips. The U-shaped tube bundle effectively supports the tube and plays a role in damping, so that the tails of the U-shaped tubes can form a whole, the rigidity of the tube bundle is increased, the natural vibration frequency is improved, and the possibility of vibration is reduced.
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Description

Technical Field

[0001] The utility model relates to a cooler, in particular to a tail support structure of a U-shaped tube of a cooler. Background Art

[0002] For traditional U-shaped tube coolers, there are roughly four types of tail support structures for their U-shaped tubes, and more or less there are defects:

[0003] Type A support structure: From inside to outside, between the bending parts of adjacent rows of U-shaped tubes, round steel with a diameter of 6 mm is inserted side by side, and all the round steel is fixed with 2 flat steel clamping plates outside the tube bundle to achieve the purpose of fixing the heat exchange tubes. The disadvantage of this structure is that for each additional layer of U-shaped tubes, the straight section length of the tubes needs to be increased by 6 mm.

[0004] Type B support structure: A support plate is arranged at the tail of the U-shaped tube. After the support plate is drilled according to the tube layout drawing, it is cut into strips along the center line of each layer of tubes. From inside to outside, 1 strip of plate is placed for each row of tubes installed, and the adjacent 2 strips of plate are welded into a whole, and so on until the installation and welding of the outer layer of tubes and strips are completed. This structure requires high cutting accuracy of the support plate and a large amount of welding work for each strip of plate after the tubes are inserted.

[0005] Type C support structure: This structure uses 1 U-shaped round steel concentric with the U-shaped tube and 1 Π-shaped round steel perpendicular to it, which are welded at the vertex, and then anti-vibration spacing rods are inserted into each layer of tubes. Both ends of the spacing rods are respectively welded to the Π-shaped round steel. This structure requires precise bending of the spacing rods and a large amount of welding work for each spacing rod after the tubes are inserted.

[0006] Type D support structure: This structure first saws short tubes as collars. During assembly, the collars are first put on the bent U-shaped tubes, and are installed row by row from inside to outside, and are welded tightly and aligned with the collars of the front row. This structure requires the collars to be put on before assembly, and small current is required for the welding between the collars to avoid damaging the tubes due to improper welding. Content of the Utility Model

[0007] The utility model provides a tail support structure of a U-shaped tube of a cooler.

[0008] The technical solution of the utility model:

[0009] A tail support structure of a U-shaped tube of a cooler, the support structure includes at least one support clip, and a plurality of support clips are installed inside the shell side cylinder body of the U-shaped tube cooler at the tail of the U-shaped tube, and the support clips are connected together to form a whole. Circular holes are formed between adjacent support clips, and the circular holes match the outer diameter of the U-shaped tube, and the tail of the U-shaped tube passes through and is supported in the circular holes;

[0010] Holes are arranged on the support clips.

[0011] The supporting clip is a plastic part.

[0012] There are concave-convex notches between adjacent multiple supporting clips, and the concave-convex notches are inlaid.

[0013] The whole formed by connecting each supporting clip together is wrapped around by flat steel and fixed through the flat steel.

[0014] The outer periphery of the whole formed by connecting each supporting clip together is a complete surface.

[0015] The hole is formed by hollowing out and is consistent with the contour of the supporting clip; the supporting clip is a thin-walled structure.

[0016] The advantages of the utility model are as follows: reasonable design, simple structure, effectively supporting the pipe, meanwhile playing a damping role, enabling the tail of the U-shaped pipe to form a whole, increasing the stiffness of the tube bundle, raising the natural vibration frequency, and reducing the possibility of generating vibration; having the advantage of a large contact surface with the pipe, changing the flow channel between the pipes after being inserted into the tube bundle, enhancing the heat transfer effect, having a small resistance to the axial flow on the shell side, being convenient for installation, and being light in weight. Description of the Drawings

[0017] Figure 1 It is a sectional view of the cooler.

[0018] Figure 2 It is a schematic diagram of the partial structure of the supporting structure at the tail of the U-shaped pipe of the cooler.

[0019] Figure 3 It is a schematic diagram of the structures of three kinds of supporting clips.

[0020] In the figure, there is a supporting structure 1, supporting clips 1-1, holes 1-1-1, round holes 1-2; the shell-side cylinder body 2 of the U-shaped tube cooler, U-shaped tubes 3, and flat steel 4. Detailed Implementation Manner

[0021] As Figures 1-3 shown, a supporting structure at the tail of the U-shaped pipe of a cooler, the supporting structure 1 includes three kinds of supporting clips 1-1 (Type I, Type II, Type III), and several supporting clips 1-1 are installed inside the shell-side cylinder body 2 of the U-shaped tube cooler and at the tail of the U-shaped tube 2. Each supporting clip 1-1 is connected together to form a whole. There are round holes 1-2 formed between adjacent multiple supporting clips 1-1. The round holes 1-2 match the outer diameter of the U-shaped tube 3, and the tail of the U-shaped tube 3 passes through and is supported in the round holes 1-2;

[0022] Holes 1-1-1 are provided on the supporting clips 1-1;

[0023] The supporting clips 1-1 are plastic parts;

[0024] There are concave and convex notches provided between adjacent support clips 1-1, and the concave and convex notches are inlaid;

[0025] The whole formed by connecting each support clip 1-1 together has its outer periphery wrapped by flat steel 4 and is fixed through the flat steel 4;

[0026] The whole formed by connecting each support clip 1-1 together has a complete surface on its outer periphery;

[0027] The hole 1-1-1 is formed by hollowing out and is consistent with the contour of the support clip 1-1; the support clip 1-1 is a thin-walled structure.

[0028] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A tail support structure for the U-shaped tube of a cooler, characterized in that The support structure includes at least one support clip. A plurality of support clips are installed inside the shell-side cylinder body of the U-tube type cooler and at the tail of the U-tubes. The support clips are connected together to form a whole. Circular holes are formed between adjacent support clips. The circular holes match the outer diameter of the U-tubes. The tails of the U-tubes pass through and are supported in the circular holes. Holes are provided on the support clips.

2. The tail support structure of the U-shaped tube of a cooler according to claim 1, characterized in that The support clips are plastic parts.

3. A tail support structure of a cooler U-shaped tube according to claim 1, characterized in that, Concave-convex notches are provided between adjacent support clips, and the concave-convex notches are inlaid.

4. A tail support structure of a cooler U-shaped tube according to claim 1, characterized in that, The whole formed by connecting the support clips together is wrapped around the outer periphery with flat steel and fixed by the flat steel.

5. A tail support structure of a cooler U-shaped tube according to claim 1, characterized in that, The outer periphery of the whole formed by connecting the support clips together is a complete surface.

6. The tail support structure of the U-shaped tube of a cooler according to claim 1, characterized in that, The holes are formed by hollowing out and are consistent with the contour of the support clips. The support clips are of a thin-walled structure.