Screw fool-proof detection device
By designing a screw anti-stupid detection device and using the sensor to detect the screw height, the problem of screw mixing during the processing of the top cover product is solved, and the product pass rate and production efficiency are improved.
Patent Information
- Application Number
- CN202422323815.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The top cover product is prone to screw mixing during processing, resulting in product assembly errors and increasing the unqualification rate and rework rate.
A screw anti-stupid detection device is designed, including an upper electrode, main body bracket, induction plate and sensor, connected to the PLC controller through the sensor to detect the screw height to ensure correct installation.
It improves the product's pass rate, reduces the rework rate, and improves production efficiency.
Smart Images

Figure CN223064559U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-fool detection of screws, and specifically relates to an anti-fool detection device for screws. Background Art
[0002] During the processing of the top cover product, screws of different lengths are used. During the processing of the top cover product, screw mixing often occurs. When screw mixing occurs, it is very easy to use the wrong screws during product assembly, and the processed products are easily scrapped. Therefore, the unqualified rate and rework rate of the products are greatly increased. To solve the above problems, solving the problem of product mixing at the source and improving the qualified rate of products has become a technical problem that people urgently need to solve. Summary of the Utility Model
[0003] In view of the above technical problems in the related art, the present utility model proposes an anti-fool detection device for screws, which can overcome the above deficiencies of the prior art.
[0004] To achieve the above technical purpose, the technical solution of the present utility model is realized as follows:
[0005] An anti-fool detection device for screws includes an upper electrode fixedly connected to a welding device and a main body bracket. The main body bracket includes a connecting plate and an L-shaped connecting plate. A height adjustment screw is provided at the top of the main body bracket. The height adjustment screw is connected to an adjustment screw rod, and the adjustment screw rod is connected to the L-shaped connecting plate. A corresponding lower electrode is provided below the upper electrode;
[0006] The back of the upper electrode is connected to one end of the connecting plate. The other end of the connecting plate is fixedly connected to the L-shaped connecting plate. The horizontal plate of the L-shaped connecting plate is connected to a sliding rod through a bearing. The bottom end of the sliding rod is fixedly connected to a pressure plate. The upper part of the sliding rod is fixedly connected to an induction plate. The right side of the induction plate is the vertical plate of the L-shaped connecting plate. An upper sensor and a lower sensor are provided between the induction plate and the vertical plate. The upper sensor and the lower sensor are fixedly arranged side by side on the vertical plate. The position of the induction plate matches the positions of the upper sensor and the lower sensor.
[0007] Further, the upper sensor and the lower sensor are connected to a PLC controller.
[0008] Further, the adjustment screw rod is perpendicularly connected to the horizontal plate of the L-shaped connecting plate.
[0009] Further, there are two sliding rods.
[0010] Further, the lower electrode is located above the welding fixture.
[0011] Further, the descent of the upper electrode is driven by a cylinder.
[0012] Further, when in use, the product is located above the lower electrode, and a screw to be detected is installed on the product.
[0013] Advantages of the present utility model: The present utility model detects the screw on the product through the cooperation of the induction plate and the inductor to determine the height of the screw on the product, so as to determine whether the screw on the product is used correctly, greatly improving the qualified rate of the product, reducing the rework rate of the product, and also greatly improving the production work efficiency. Description of the Drawings
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0015] Figure 1 is a schematic structural diagram of a screw anti-fool detection device according to an embodiment of the present utility model;
[0016] Figure 2 is a schematic position structure diagram of a screw anti-fool detection device according to an embodiment of the present utility model;
[0017] In the figure: 1. Adjusting screw; 2. Upper electrode; 3. Induction plate; 4. Upper inductor; 5. Lower inductor; 6. Sliding rod; 7. Pressure plate; 8. Outlet pipe; 9. Screw; 10. Product; 11. Electrode; 12. Welding equipment; 13. L-shaped connecting plate; 14. Connecting plate. Detailed Embodiments
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present utility model.
[0019] As Figure 1-2 shown, a screw anti-fool detection device according to an embodiment of the present utility model includes an upper electrode 2 fixedly connected to welding equipment 12 and a main body bracket. The main body bracket includes a connecting plate 14 and an L-shaped connecting plate 13. A height adjusting screw is provided at the top of the main body bracket. The height adjusting screw is connected to an adjusting screw 1, and the adjusting screw 1 is connected to the L-shaped connecting plate 13. A corresponding lower electrode 11 is provided below the upper electrode 2;
[0020] The back of the upper electrode 2 is connected to one end of the connecting plate 14, the other end of the connecting plate 14 is fixedly connected to the L-shaped connecting plate 13, the horizontal plate of the L-shaped connecting plate 13 is connected to the sliding rod 6 through a bearing, the bottom end of the sliding rod 6 is fixedly connected to the pressure plate 7, the upper part of the sliding rod 6 is fixedly connected to the induction plate 3, the right side of the induction plate 3 is the vertical plate of the L-shaped connecting plate 13, an upper inductor 4 and a lower inductor 5 are arranged between the induction plate 3 and the vertical plate, the upper inductor 4 and the lower inductor 5 are fixedly arranged side by side on the vertical plate, and the position of the induction plate 3 matches the positions of the upper inductor 4 and the lower inductor 5.
[0021] The upper inductor 4 and the lower inductor 5 are connected to the PLC controller. The adjusting screw 1 is vertically connected to the horizontal plate of the L-shaped connecting plate 13. There are two sliding rods 6.
[0022] The lower electrode 11 is located above the welding fixture. The descent of the upper electrode 2 is driven by a cylinder.
[0023] During use, the product 10 is located above the lower electrode 11, and a screw 9 to be detected is installed on the product.
[0024] In order to facilitate the understanding of the above technical solution of the present invention, the above technical solution of the present invention will be described in detail below through specific usage modes.
[0025] During specific use, a screw anti-fool detection device according to the present invention includes a main body bracket. An inductor and a sliding rod are respectively arranged on the main body bracket. The induction plate and the pressure plate are respectively connected to the sliding rod. A height adjustment screw is installed at the top of the main body bracket.
[0026] The principle of the screw detection device is that through the mutual supply of signals between the upper inductor 4 and the lower inductor 5 and the PLC program, the signals of the upper inductor 4 and the lower inductor 5 are written in the PLC ladder diagram. The specific solution measures are as follows: Place the product at the lower electrode 11, start the button, the upper electrode 2 connected to the cylinder descends, and the screw detection device descends synchronously. When the upper electrode 2 descends in place and the pressure plate 7 fits with the screw 9, the sliding rod 6 rises and the induction plate 3 rises synchronously. If the height of the screw 9 is normal, the signal lights of the upper inductor 4 and the lower inductor 5 light up simultaneously; if the height of the screw 9 is too low and the induction plate does not rise enough, the upper inductor 4 lights up and the lower inductor does not light up, and the device alarms and cannot perform the next action; if the screw 9 is too high and the induction plate 3 rises too high, the lower inductor 5 lights up and the upper inductor 4 does not light up, and the device alarms and cannot perform the next action. The specifications of the screw 9 are diverse, and the correct position of the induction plate is manually adjusted by the adjusting rod 1.
[0027] In summary, by means of the above technical solution of the present utility model, the screws on the product are detected through the cooperation of the induction plate and the inductor to determine the height of the screws on the product, so as to determine whether the screws on the product are used correctly, greatly improving the qualified rate of the product, reducing the rework rate of the product, and also greatly improving the production work efficiency.
[0028] The above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A screw anti-fooling detection device, characterized in that, It includes an upper electrode (2) fixedly connected to a welding device (12) and a main body bracket. The main body bracket includes a connecting plate (14) and an L-shaped connecting plate (13). A height adjustment screw is provided at the top of the main body bracket. The height adjustment screw is connected to an adjustment screw rod (1). The adjustment screw rod (1) is connected to the L-shaped connecting plate (13). A corresponding lower electrode (11) is provided below the upper electrode (2). The back of the upper electrode (2) is connected to one end of the connecting plate (14). The other end of the connecting plate (14) is fixedly connected to the L-shaped connecting plate (13). The horizontal plate of the L-shaped connecting plate (13) is connected to a sliding rod (6) through a bearing. The bottom end of the sliding rod (6) is fixedly connected to a pressure plate (7). The upper part of the sliding rod (6) is fixedly connected to an induction plate (3). The right side of the induction plate (3) is the vertical plate of the L-shaped connecting plate (13). An upper inductor (4) and a lower inductor (5) are provided between the induction plate (3) and the vertical plate. The upper inductor (4) and the lower inductor (5) are fixedly arranged side by side on the vertical plate. The position of the induction plate (3) matches the positions of the upper inductor (4) and the lower inductor (5).
2. The anti-fool detection device for screws according to claim 1, characterized in that The upper inductor (4) and the lower inductor (5) are connected to a PLC controller.
3. The anti-fool detection device for screws according to claim 1, wherein The adjustment screw rod (1) is perpendicularly connected to the horizontal plate of the L-shaped connecting plate (13).
4. The anti-fool detection device for screws according to claim 1, wherein, There are two sliding rods (6).
5. The anti-fool detection device for screws according to claim 1, wherein The lower electrode (11) is located above the welding fixture.
6. The anti-fool detection device for screws according to any one of claims 1-5, characterized in that The descent of the upper electrode (2) is driven by a cylinder.
7. The anti-fool detection device for screws according to claim 6, characterized in that, During use, a product (10) is located above the lower electrode (11), and a screw (9) to be detected is installed on the product.