Steel ladle lining refractory material erosion detection device

Abstract

The utility model discloses a steel ladle lining refractory material corrosion detection device which comprises a steel ladle mechanism and a sliding rail, a supporting column is fixedly installed on the sliding rail through a moving trolley, the top of the supporting column is fixedly connected with a supporting plate, a high-definition focusing camera is installed on the supporting plate through an installation assembly, and a cleaning mechanism is arranged in front of the high-definition focusing camera. The swing rod is rotationally connected with the right side of the supporting plate, the left side of the swing rod is provided with a cleaning brush assembly with a quick mounting and dismounting function, a guide groove is formed in the swing rod, and the bottom of the supporting plate is fixedly connected with a driving roller motor through a support. According to the steel ladle lining refractory material corrosion detection device, when dust adheres to the surface of a lens of a high-definition focusing camera, a cleaning mechanism is started to enable a cleaning brush to swing left and right to clean the lens, meanwhile, the cleaning brush can be rapidly replaced after being damaged, and the practicability of the device in use is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of ladle lining detection, in particular to a ladle lining refractory erosion detection device. Background Art

[0002] Simply speaking, a ladle is a container that can store and transport molten steel during the steel smelting process. The structure of the ladle mainly consists of a shell and a lining. The lining is subject to the scouring and erosion of molten steel and slag, as well as large temperature changes during use. The refractory materials used in the working layer are most vulnerable to erosion and need to be regularly inspected and replaced.

[0003] The reference patent publication number "CN207577376U" discloses an on-line detection device for the erosion of ladle lining refractory materials, including a high-temperature laser distance sensor, an industrial camera, a rotation control device, an electric sliding table, a computer, control software, and a console; the electric sliding table is an electric sliding table with limit and locking functions, and the rotation control device is a 306-degree rotation control device.

[0004] This patent realizes the detection of the change in the thickness of the ladle lining refractory materials. The existing ladle lining refractory material erosion detection device uses a high-definition focusing industrial camera and a high-temperature laser distance sensor for detection during use. However, since the detection device is installed in the production workshop, and there will be a large amount of dust generated in the steel processing workshop, after long-term use, dust will adhere to the lens of the high-definition focusing industrial camera of the detection device, thereby affecting the clarity of the camera imaging and further affecting the detection results. Summary of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a ladle lining refractory material erosion detection device, which solves the problem that a large amount of dust will adhere to the lens of the high-definition focusing camera when the existing ladle lining refractory material erosion detection device is in the workshop for a long time.

[0006] To achieve the above objectives, the utility model is realized through the following technical solutions: a ladle lining refractory material erosion detection device includes a ladle mechanism and a slide rail. A support column is fixedly installed on the slide rail through a moving trolley. The top of the support column is fixedly connected with a support plate. A high-definition focusing camera is installed on the support plate through a mounting component. A cleaning mechanism is arranged in front of the high-definition focusing camera;

[0007] The cleaning mechanism includes a swing rod, which is rotatably connected to the right side of the support plate. A cleaning brush assembly with a quick installation and disassembly function is arranged on the left side of the swing rod. A guide groove is opened inside the swing rod. A driving roller motor is fixedly connected to the bottom of the support plate through a bracket. The output end of the driving roller motor is fixedly connected with a disc.

[0008] Preferably, a guide rod is fixedly connected to the right side of the disc, and the guide rod is located inside the guide groove.

[0009] Preferably, the cleaning brush assembly includes a placement box fixedly connected to the left side of the swing rod, and a cleaning brush is placed inside the placement box.

[0010] Preferably, a U-shaped plate is fixedly connected to the right side of the support plate, and two front and rear T-shaped sliding rods are slidably connected to the right side of the U-shaped plate. Both of the T-shaped sliding rods penetrate through the swing rod and extend into the placement box.

[0011] Preferably, a pressing block is fixedly connected to one end of the two T-shaped sliding rods located inside the placement box, and a return spring is fixedly connected between the end of the T-shaped sliding rod and the U-shaped plate, and the return spring is sleeved outside the T-shaped sliding rod.

[0012] Preferably, the installation assembly includes two front and rear mounting plates. Rotating sleeves are rotatably connected to the opposite sides of the two mounting plates. A first rotating sleeve sliding rod is slidably connected to the inner surface of the rotating sleeve, and the first rotating sleeve sliding rod extends to the outside of the mounting plate. A limiting spring is fixedly connected between the rotating sleeve and the inner wall of the mounting plate, and a clamping plate is fixedly connected to one end of the rotating sleeve located outside the mounting plate.

[0013] Beneficial effects

[0014] The utility model provides a ladle lining refractory erosion detection device. Compared with the prior art, it has the following beneficial effects:

[0015] 1. For this ladle lining refractory erosion detection device, the cleaning mechanism includes a swing rod rotatably connected to the right side of the support plate. A cleaning brush assembly with a quick installation and disassembly function is arranged on the left side of the swing rod. A guide groove is formed inside the swing rod. When dust adheres to the surface of the lens of the high-definition focus camera, the cleaning mechanism is started to make the cleaning brush swing left and right to clean the lens. At the same time, the cleaning brush can be quickly replaced after being damaged, improving the practicability of the device during use.

[0016] 2. For this ladle lining refractory erosion detection device, the installation assembly includes two front and rear mounting plates. Rotating sleeves are rotatably connected to the opposite sides of the two mounting plates. A first rotating sleeve sliding rod is slidably connected to the inner surface of the rotating sleeve. The high-definition focus camera is installed on the support column through the installation assembly, thus facilitating the installation and disassembly of the high-definition focus camera, facilitating maintenance, and improving the convenience of the device during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the external view schematic diagram of the utility model;

[0018] Figure 2 is the partial schematic diagram of the utility model;

[0019] Figure 3 Schematic diagram of the high-definition focusing camera of the present utility model;

[0020] Figure 4 Exploded view of the installation component of the present utility model;

[0021] Figure 5 Schematic diagram of the cleaning mechanism of the present utility model;

[0022] Figure 6 Schematic diagram of the cleaning brush assembly of the present utility model.

[0023] In the figure: 1, ladle mechanism; 2, slide rail; 3, support column; 4, support plate; 5, installation component; 51, installation plate; 52, rotating sleeve; 53, first slide bar; 54, limit spring; 55, clamping plate; 6, high-definition focusing camera; 7, cleaning mechanism; 71, swing rod; 72, cleaning brush assembly; 721, placement box; 722, cleaning brush; 723, U-shaped plate; 724, T-shaped slide bar; 725, pressing block; 726, return spring; 73, guide groove; 74, driving roller motor; 75, disc; 76, guide rod. Specific implementation manners

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] The ladle lining refractory erosion detection device provides two technical solutions:

[0026] As Figure 1-3 , 5 and 6 show the first implementation manner: including a ladle mechanism 1 and a slide rail 2. A support column 3 is fixedly installed on the slide rail 2 through a moving trolley. The top of the support column 3 is fixedly connected with a support plate 4. A high-definition focusing camera 6 is installed on the support plate 4 through an installation component 5. A cleaning mechanism 7 is arranged in front of the high-definition focusing camera 6;

[0027] The cleaning mechanism 7 includes a swing rod 71. The swing rod 71 is rotatably connected to the right side of the support plate 4. A cleaning brush assembly 72 with a quick installation and disassembly function is arranged on the left side of the swing rod 71. A guide groove 73 is opened inside the swing rod 71. The bottom of the support plate 4 is fixedly connected with a driving roller motor 74 through a bracket. The output end of the driving roller motor 74 is fixedly connected with a disc 75. A guide rod 76 is fixedly connected to the right side of the disc 75. The guide rod 76 is located inside the guide groove 73.

[0028] The cleaning brush assembly 72 includes a placement box 721, which is fixedly connected to the left side of the swing rod 71. A cleaning brush 722 is placed inside the placement box 721. The right side of the support plate 4 is fixedly connected with a U-shaped plate 723. Two front and rear T-shaped sliding rods 724 are slidably connected to the right side of the U-shaped plate 723. Both of the two T-shaped sliding rods 724 penetrate through the swing rod 71 and extend into the interior of the placement box 721. One end of the two T-shaped sliding rods 724 located inside the placement box 721 is fixedly connected with a pressing block 725. A return spring 726 is fixedly connected between the end of the T-shaped sliding rod 724 and the U-shaped plate 723, and the return spring 726 is sleeved outside the T-shaped sliding rod 724.

[0029] When dust adheres to the surface of the lens of the high-definition focusing camera 6, the cleaning mechanism 7 is started to make the cleaning brush 722 swing left and right to clean the lens. At the same time, the cleaning brush 722 can be quickly replaced after being damaged, improving the practicability of the device during use.

[0030] As Figure 3 And 4 The second embodiment is shown. The main difference from the first embodiment is that the installation assembly 5 includes two front and rear mounting plates 51. Rotating sleeves 52 are rotatably connected to the opposite sides of the two mounting plates 51. A first sliding rod of the rotating sleeve 53 is slidably connected to the inner surface of the rotating sleeve 52, and the first sliding rod of the rotating sleeve 53 extends to the outside of the mounting plate 51. A limiting spring 54 is fixedly connected between the rotating sleeve 52 and the inner wall of the mounting plate 51. A clamping plate 55 is fixedly connected to the end of the rotating sleeve 52 located outside the mounting plate 51.

[0031] The high-definition focusing camera 6 is installed on the support column 3 through the installation assembly 5, which is convenient for the installation and disassembly of the high-definition focusing camera 6, convenient for maintenance, and improves the convenience of the device during use.

[0032] When installing the high-definition focusing camera 6, the high-definition focusing camera 6 is placed between the two clamping plates 55. When placing it, the two limiting springs 54 are compressed, and then the high-definition focusing camera 6 is clamped and installed by the reaction force of the limiting springs 54. When dust adheres to the surface of the lens of the high-definition focusing camera 6, the driving roller motor 74 is started. The driving roller motor 74 works and drives the disc 75 to rotate. The disc 75 rotates and makes the swing rod 71 swing through the cooperation of the guide rod 76 and the guide groove 73, and then drives the cleaning brush 722 to swing to clean the lens of the high-definition focusing camera 6. In addition, after the cleaning brush 722 is severely worn, the T-shaped sliding rod 724 is pulled to make the pressing block 725 located above the cleaning brush 722 misaligned with the cleaning brush 722. At this time, the cleaning brush 722 can be taken out for replacement.

[0033] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0034] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ladle lining refractory erosion detection device, comprising a ladle mechanism (1) and a slide rail (2), characterized in that: A support column (3) is fixedly installed on the sliding rail (2) through a moving trolley. The top of the support column (3) is fixedly connected to a support plate (4). A high-definition focusing camera (6) is installed on the support plate (4) through an installation component (5). A cleaning mechanism (7) is arranged in front of the high-definition focusing camera (6). The cleaning mechanism (7) includes a swing rod (71). The swing rod (71) is rotatably connected to the right side of the support plate (4). A cleaning brush assembly (72) with a quick installation and disassembly function is arranged on the left side of the swing rod (71). A guide groove (73) is formed inside the swing rod (71). A driving roller motor (74) is fixedly connected to the bottom of the support plate (4) through a bracket. The output end of the driving roller motor (74) is fixedly connected to a disc (75).

2. The ladle lining refractory erosion detection device according to claim 1, characterized in that: A guide rod (76) is fixedly connected to the right side of the disc (75). The guide rod (76) is located inside the guide groove (73).

3. The ladle lining refractory erosion detection device according to claim 1, characterized in that: The cleaning brush assembly (72) includes a placement box (721). The placement box (721) is fixedly connected to the left side of the swing rod (71). A cleaning brush (722) is placed inside the placement box (721).

4. A ladle lining refractory erosion detection device according to claim 3, characterized in that: A U-shaped plate (723) is fixedly connected to the right side of the support plate (4). Two front and rear T-shaped sliding rods (724) are slidably connected to the right side of the U-shaped plate (723). Both of the two T-shaped sliding rods (724) penetrate through the swing rod (71) and extend into the placement box (721).

5. The ladle lining refractory erosion detection device according to claim 4, characterized in that: One ends of the two T-shaped sliding rods (724) located inside the placement box (721) are fixedly connected to a pressing block (725). A return spring (726) is fixedly connected between the end of the T-shaped sliding rod (724) and the U-shaped plate (723), and the return spring (726) is sleeved outside the T-shaped sliding rod (724).

6. The ladle lining refractory erosion detection device according to claim 1, characterized in that: The installation component (5) includes two front and rear installation plates (51). Rotating sleeves (52) are rotatably connected to the opposite sides of the two installation plates (51). A first rotating sleeve sliding rod (53) is slidably connected to the inner surface of the rotating sleeve (52), and the first rotating sleeve sliding rod (53) extends to the outside of the installation plate (51). A limiting spring (54) is fixedly connected between the rotating sleeve (52) and the inner wall of the installation plate (51). A clamping plate (55) is fixedly connected to the end of the rotating sleeve (52) located outside the installation plate (51).

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