Iron core welding integrated test equipment

Abstract

The utility model relates to the technical field of magnetor production equipment, in particular to iron core welding integrated testing equipment, which comprises a working table, a fixed seat, a driven gear, a rotating disc, a driving assembly and two groups of testing assemblies, the fixed seat is fixedly connected with the working table, the driven gear is rotatably connected with the fixed seat, the rotating disc is fixedly connected with the driven gear, and the driving assembly is fixedly connected with the driving assembly. The driving assembly is meshed with the driven gear, each group of testing assembly comprises two groups of sliding pieces, a placing disc, a plurality of clamping blocks, a fixed block, a lifting piece and an abutting disc, the sliding pieces are fixedly connected with the rotating disc, the placing disc is fixedly connected with the rotating disc, the clamping blocks are fixedly connected with the placing disc, the fixed block is fixedly connected with the rotating disc, and the lifting piece is rotationally connected with the fixed block; by adopting the integrated welding test structure, a plurality of products can be directly clamped into a tool welding spot at the same time and then the test is automatically started, so that the production efficiency is improved, and the damage risk of an iron core is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of magneto production equipment, in particular to an integrated iron core welding and testing device. Background Technique

[0002] An iron core is an important magnetic component. The main function of the iron core is to enhance the magnetic field generated by electromagnetic equipment, thereby improving the performance of the equipment. It is widely used in equipment such as transformers and electromagnets. The iron core of the magneto plays a crucial role in the magneto.

[0003] Iron core welding is an important link in the manufacturing process of the magneto. Its quality directly affects the performance and service life of the equipment. The current iron core production process is to fix the iron core and then perform welding operations. After welding is completed, it is taken out and then transported to the iron core testing equipment, and the iron core is fixed again for functional testing operations.

[0004] However, in the above-mentioned prior art, the efficiency of iron core welding and testing is slow, the iron core needs to be clamped and taken out multiple times, and it is also easy to damage the surface of the iron core, increasing the risk of iron core damage. Content of the Utility Model

[0005] The purpose of the utility model is to provide an integrated iron core welding and testing device, which solves the technical problems in the prior art that the efficiency of iron core welding and testing is slow, the iron core needs to be clamped and taken out multiple times, and it is also easy to damage the surface of the iron core, increasing the risk of iron core damage.

[0006] To achieve the above purpose, an integrated iron core welding and testing device adopted by the utility model includes an operating table, a fixed seat, a driven gear, a rotating disk, a driving component, and two groups of testing components. The fixed seat is fixedly connected to the operating table and is located above the operating table. The driven gear is rotatably connected to the fixed seat and is located above the fixed seat. The rotating disk is fixedly connected to the driven gear and is located above the driven gear. The driving component is meshed with the driven gear and is located outside the driven gear. The two groups of testing components are symmetrically arranged. Each group of testing components includes two sliding members, a placement disk, a plurality of clamping blocks, a fixed block, a lifting member, and a pressing disk. The two sliding members are symmetrically arranged. The sliding members are fixedly connected to the rotating disk and are located below the rotating disk. The placement disk is fixedly connected to the rotating disk and is located above the rotating disk. The plurality of clamping blocks are fixedly connected to the placement disk and are located inside the placement disk. The fixed block is fixedly connected to the rotating disk and is located outside the placement disk. The lifting member is rotatably connected to the fixed block and is located outside the fixed block. The pressing disk is fixedly connected to the lifting member and is located above the placement disk.

[0007] Among them, the driving component includes a fixing frame, a driving motor and a driving gear. The fixing frame is fixedly connected to the working table and is located above the working table. The driving motor is detachably connected to the fixing frame and is located below the fixing frame. The driving gear meshes with the driven gear and is located above the driving motor.

[0008] Among them, each set of the sliding members includes a connecting rod, a fixing frame and a roller. The connecting rod is fixedly connected to the rotating disk and is located below the rotating disk. The fixing frame is fixedly connected to the connecting rod and is located below the connecting rod. The roller is rotatably connected to the fixing frame and is located above the working table.

[0009] Among them, the lifting member includes a lifting motor, a driving rod and a lifting block. The lifting motor is fixedly connected to one end of the driving rod and is located above the fixing block. The other end of the driving rod is rotatably connected to the fixing block and is located inside the fixing block, and the surface of the driving rod has a thread. The lifting block is threadedly connected to the driving rod and is located outside the driving rod, and the driving rod penetrates through the lifting block.

[0010] Among them, the placing disk has a plurality of placing grooves, and the fixing block has a groove adapted to the lifting block.

[0011] When a core welding integrated testing device of the present utility model is specifically used, the core is placed in the placing disk, the clamping block is clamped with the core, the lifting member drives the abutting disk to move downward to fix the core. After the welding device completes the welding of the core, the driving component drives the driven gear to rotate, and the rotating disk rotates the welded core to the lower part of the testing device. After the testing is completed, the core can be taken out. In this way, the problems of needing to clamp and take out the core multiple times and easily damaging the surface of the core can be effectively solved. Description of the Drawings

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0013] Figure 1 is a schematic structural diagram of a core welding integrated testing device of the present utility model.

[0014] Figure 2 is a perspective view of a core welding integrated testing device of the present utility model.

[0015] Figure 3 It is the top view of an integrated testing device for iron core welding of the present utility model.

[0016] Figure 4 It is of the present utility model Figure 3 Structural sectional view taken along line A-A.

[0017] 101 - Workbench, 102 - Fixed seat, 103 - Driven gear, 104 - Rotating disk, 105 - Placing disk, 106 - Clamping block, 107 - Fixed block, 108 - Supporting disk, 109 - Fixed frame, 110 - Driving motor, 111 - Driving gear, 112 - Lifting motor, 113 - Driving rod, 114 - Lifting block, 115 - Connecting rod, 116 - Fixed frame, 117 - Roller, 118 - Placing groove, 119 - Groove. Detailed implementation mode

[0018] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present utility model, and should not be construed as a limitation to the present utility model.

[0019] Please refer to Figures 1 to 4 , in which Figure 1 is the structural schematic diagram of an integrated testing device for iron core welding of the present utility model, Figure 2 is the three-dimensional view of an integrated testing device for iron core welding of the present utility model, Figure 3 is the top view of an integrated testing device for iron core welding of the present utility model, Figure 4 is of the present utility model Figure 3 Structural sectional view taken along line A-A.

[0020] The present utility model provides an integrated testing device for iron core welding, including a workbench 101, a fixed seat 102, a driven gear 103, a rotating disk 104, a driving assembly and two groups of testing assemblies. The driving assembly includes a fixed frame 109, a driving motor 110 and a driving gear 111. Each group of testing assemblies includes two sliding members, a placing disk 105, a plurality of clamping blocks 106, a fixed block 107, a lifting member and a supporting disk 108. The lifting member includes a lifting motor 112, a driving rod 113 and a lifting block 114. Each group of sliding members includes a connecting rod 115, a fixed frame 116 and a roller 117. The foregoing solution solves the problems of slow testing efficiency for iron core welding, the need to clamp and remove the iron core multiple times, and the easy damage to the surface of the iron core, increasing the risk of iron core damage.

[0021] For this specific embodiment, the fixed seat 102 is fixedly connected to the workbench 101 and is located above the workbench 101. The driven gear 103 is rotatably connected to the fixed seat 102 and is located above the fixed seat 102. The rotating disk 104 is fixedly connected to the driven gear 103 and is located above the driven gear 103. The driving assembly meshes with the driven gear 103 and is located outside the driven gear 103. Two sets of the testing assemblies are symmetrically arranged. Each set of the testing assemblies includes two sliding members, a placing disk 105, a plurality of clamping blocks 106, a fixed block 107, a lifting member, and a pressing disk 108. The two sliding members are symmetrically arranged. The sliding members are fixedly connected to the rotating disk 104 and are located below the rotating disk 104. The placing disk 105 is fixedly connected to the rotating disk 104 and is located above the rotating disk 104. The plurality of clamping blocks 106 are fixedly connected to the placing disk 105 and are located inside the placing disk 105. The fixed block 107 is fixedly connected to the rotating disk 104 and is located outside the placing disk 105. The lifting member is rotatably connected to the fixed block 107 and is located outside the fixed block 107. The pressing disk 108 is fixedly connected to the lifting member and is located above the placing disk 105. Place the iron core in the placing disk 105. The clamping blocks 106 are clamped with the iron core. The lifting member drives the pressing disk 108 to move downward to fix the iron core. After the welding device finishes welding the iron core, the driving assembly drives the driven gear 103 to rotate. The driven gear 103 rotates within the fixed seat 102 and drives the rotating disk 104 to rotate. The sliding members assist the rotating disk 104 to rotate above the workbench 101. The rotating disk 104 rotates the welded iron core to the lower part of the testing device. After the testing is completed, the pressing disk 108 resets to take out the iron core. In this way, the problems of needing to clamp and take out the iron core multiple times and being prone to damaging the surface of the iron core can be effectively solved.

[0022] Among them, the fixing frame 109 is fixedly connected to the workbench 101 and is located above the workbench 101. The driving motor 110 is detachably connected to the fixing frame 109 and is located below the fixing frame 109. The driving gear 111 meshes with the driven gear 103 and is located above the driving motor 110. The driving motor 110 is installed below the fixing frame 109 by bolts. The driving motor 110 drives the driving gear 111 to rotate.

[0023] Secondly, the connecting rod 115 is fixedly connected to the rotating disk 104 and is located below the rotating disk 104. The fixed frame 116 is fixedly connected to the connecting rod 115 and is located below the connecting rod 115. The roller 117 is rotatably connected to the fixed frame 116 and is located above the operating table 101. The connecting rod 115 fixes the fixed frame 116. When the rotating disk 104 rotates, the roller 117 rolls below the fixed frame 116 to assist in supporting the rotation of the rotating disk 104 and improve the smoothness of the equipment during use.

[0024] Meanwhile, the lifting motor 112 is fixedly connected to one end of the driving rod 113 and is located above the fixed block 107. The other end of the driving rod 113 is rotatably connected to the fixed block 107 and is located inside the fixed block 107. The surface of the driving rod 113 has threads. The lifting block 114 is threadedly connected to the driving rod 113 and is located outside the driving rod 113. The driving rod 113 penetrates through the lifting block 114. The lifting motor 112 is installed above the fixed block 107 by bolts. The lifting motor 112 drives the driving rod 113 to rotate, and the lifting block 114 drives the abutting disk 108 to move up and down.

[0025] In addition, the placing disk 105 has a plurality of placing grooves 118. The fixed block 107 has a groove 119 adapted to the lifting block 114. The plurality of placing grooves 118 are used to place the iron cores, and the lifting block 114 slides in the groove 119.

[0026] Using an integrated core welding test device according to this embodiment, by setting the fixed seat 102, the driven gear 103, the rotating disk 104, the driving assembly and two groups of the test assemblies, when specifically in use, place the core in the placement groove 118 of the placement disk 105, the clamping block 106 is clamped with the core, the lifting motor 112 drives the driving rod 113 to rotate, the lifting block 114 drives the abutting disk 108 to move downward, the abutting disk 108 fixes the core. After the welding device completes the welding of the core, the driving motor 110 drives the driving gear 111 to rotate, the driving gear 111 drives the driven gear 103 to rotate, the driven gear 103 rotates in the fixed seat 102 and drives the rotating disk 104 to rotate, the roller 117 rolls under the fixed frame 116 for assisting in supporting the rotation of the rotating disk 104, the rotating disk 104 rotates the welded core to the lower part of the test device, and after the test is completed, the abutting disk 108 resets to take out the core, thereby effectively reducing the number of times of clamping the core, preventing the core from being damaged during the operation process, and effectively improving the welding test efficiency of the core through automated continuous operation.

[0027] The above-disclosed is only a preferred embodiment of the present invention, and of course, it cannot be used to limit the scope of rights of the present invention. Those of ordinary skill in the art can understand the entire or partial processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present invention still fall within the scope covered by the present invention.

Claims

1. An integrated test device for iron core welding, including an operating table, characterized in that, it further includes a fixed seat, a driven gear, a rotating disk, a driving component and two groups of test components. The fixed seat is fixedly connected to the operating table and is located above the operating table. The driven gear is rotatably connected to the fixed seat and is located above the fixed seat. The rotating disk is fixedly connected to the driven gear and is located above the driven gear. The driving component is meshed with the driven gear and is located outside the driven gear. The two groups of test components are symmetrically arranged. Each group of test components includes two sliding members, a placement disk, a plurality of clamping blocks, a fixed block, a lifting member and a holding disk. The two sliding members are symmetrically arranged. The sliding members are fixedly connected to the rotating disk and are located below the rotating disk. The placement disk is fixedly connected to the rotating disk and is located above the rotating disk. The plurality of clamping blocks are fixedly connected to the placement disk and are located inside the placement disk. The fixed block is fixedly connected to the rotating disk and is located outside the placement disk. The lifting member is rotatably connected to the fixed block and is located outside the fixed block. The holding disk is fixedly connected to the lifting member and is located above the placement disk.

2. The integrated test device for iron core welding according to claim 1, characterized in that, the driving component includes a fixed frame, a driving motor and a driving gear. The fixed frame is fixedly connected to the operating table and is located above the operating table. The driving motor is detachably connected to the fixed frame and is located below the fixed frame. The driving gear is meshed with the driven gear and is located above the driving motor.

3. The integrated test device for iron core welding according to claim 2, characterized in that, each group of sliding members includes a connecting rod, a fixed frame and a roller. The connecting rod is fixedly connected to the rotating disk and is located below the rotating disk. The fixed frame is fixedly connected to the connecting rod and is located below the connecting rod. The roller is rotatably connected to the fixed frame and is located above the operating table.

4. The integrated test device for iron core welding according to claim 3, characterized in that, the lifting member includes a lifting motor, a driving rod and a lifting block. The lifting motor is fixedly connected to one end of the driving rod and is located above the fixed block. The other end of the driving rod is rotatably connected to the fixed block and is located inside the fixed block, and the surface of the driving rod has a thread. The lifting block is threadedly connected to the driving rod and is located outside the driving rod, and the driving rod penetrates through the lifting block.

5. The integrated test device for iron core welding according to claim 4, characterized in that, the placement disk has a plurality of placement grooves, and the fixed block has a groove adapted to the lifting block.

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