Heat dissipation air duct structure for battery detection
Through the design of the air collector hood and adjustable speed cooling fan, the problem of unbalanced heat dissipation in the battery detection equipment is solved, the battery temperature consistency is achieved, the test accuracy and equipment reliability are improved, and the equipment life is extended.
Patent Information
- Application Number
- CN202422202607.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-09
AI Technical Summary
In existing battery detection equipment, unbalanced heat dissipation leads to inconsistent battery temperature, affecting the accuracy of the test and equipment reliability.
The air collector hood and an adjustable speed heat dissipation fan are designed to form a positive pressure environment. Through the upper and lower exhaust holes and the hollow air ducts in the air collector hood, the wind is centrally exported, ensuring that the heat of each part of the battery is quickly taken away, and the wind speed is adjusted according to the temperature.
Improves the consistency of battery temperature, enhances the accuracy and reliability of the equipment test, and extends the service life of the equipment.
Smart Images

Figure CN223067416U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery detection equipment, and particularly relates to a battery detection heat dissipation air duct structure. Background Art
[0002] Automatic detection equipment applied to battery formation and detection is usually divided into two major parts: a power supply part and a mechanical part. The power supply part is used to control the voltage, current detection, and constant current output of the battery, and the mechanical part is used to control the fixture to clamp the battery and lead the wire to the power supply part. The battery uses a tray as a clamping carrier. One device may place 1 to 10 trays, and the maximum number of batteries loaded on each tray can reach 256. During the operation of the device, a large amount of heat will be generated at the contact parts between the probe and the battery and the wire, and the battery itself will also generate a huge amount of heat. Due to the closed or semi-closed environment of the tray, untimely heat dissipation will cause changes in the charge and discharge performance of the battery, resulting in inaccurate testing, accelerating the aging of the device, and reducing the reliability of the device. Figure 1 The traditional battery heat dissipation structure is shown. The fan 100 is arranged on the upper slide plate 102, above the tray 101, and the wind blows from top to bottom. Since the heat dissipation fan blows directly from top to bottom, the air volume and flow rate received by each battery are not balanced, resulting in uneven heat dissipation. Content of the Utility Model
[0003] The utility model aims to overcome the above-mentioned deficiencies of the prior art and provides a battery heat dissipation air duct structure for a battery detection device with better heat dissipation effect and efficiency, which can further ensure the temperature consistency of the battery, improve the test accuracy and reliability of the device.
[0004] To solve the above technical problems, the technical solution adopted by the utility model is as follows:
[0005] A battery detection heat dissipation air duct structure includes a detection machine base and a battery tray arranged on the detection machine base. The battery tray is a semi-closed structure with an upward opening, and a number of batteries to be detected are arranged in a vertical array in the battery tray;
[0006] It further includes a probe board arranged directly above the battery tray through a lifting mechanism. Probes for connecting with the battery plates are arranged in an array on the bottom surface of the probe board;
[0007] An air collecting hood is fixedly connected to the top surface of the probe board. A number of heat dissipation fans are symmetrically arranged on the left and right sides of the air collecting hood. An exhaust hole is arranged on the bottom wall of the battery tray between the gaps of adjacent two batteries. The probe board is provided with an exhaust hole corresponding to each exhaust hole. The exhaust hole is communicated with the air collecting hood, and a heat dissipation air duct is formed among the exhaust hole, the exhaust hole, and the air collecting hood.
[0008] Further, the air collecting hood is a square structure with a hollow air duct space, and fixing frames are symmetrically arranged on both sides of the air collecting hood, and the cooling fan is installed on the fixing frames.
[0009] Further, the cooling fan is a variable-speed fan, and the blowing direction of the cooling fan is from outside to inside.
[0010] Further, the lower side of the air collecting hood and the top surface of the probe board are fixed and sealed by screws.
[0011] Further, the upper exhaust hole and the lower exhaust hole are directly corresponding up and down.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] Through the arrangement of the air collecting hood and the cooling fan, the incoming air is first concentrated in the air collecting hood, and the air is led out of the exhaust hole by the positive pressure environment until the battery and the tray, so that the heat generated by each part during the operation of the battery can be quickly taken away. Moreover, the cooling fan is a variable-speed fan, and the wind speed can be adjusted according to the battery temperature as required, and the air intake can be changed, so that the heat dissipation effect of the battery and its working environment is better, the temperature rise of the battery during operation is reduced, the difference in battery temperature is reduced, the consistency of the battery temperature is ensured, the test accuracy and reliability of the equipment are improved, and the service life of the equipment is extended. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention, and those of ordinary skill in the art can also obtain other drawings without creative efforts.
[0015] Figure 1 is a schematic structural diagram of the prior art;
[0016] Figure 2 is a schematic structural diagram of the present invention;
[0017] Figure 3 is a top view of the air collecting hood of the present invention;
[0018] Figure 4 is a top view of the tray of the present invention;
[0019] In the drawings: 1-tray; 2-battery; 3-probe; 4-probe board; 5-cooling fan; 6-air collecting hood; 7-exhaust hole; 100-cooling fan; 101-tray; 102-upper slide plate DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The technical solutions in the embodiments of the present utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "vertical", "horizontal", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0022] In the present utility model, unless otherwise clearly defined and limited, the terms "installed", "connected", "connected", "fixed", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0023] In the present utility model, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "under" the second feature can be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.
[0024] As Figures 2-4 shown, a battery detection and heat dissipation air duct structure includes a detection machine base 8 and a battery tray 1 provided on the detection machine base 8. The battery tray 1 is a semi-closed structure with an upward opening, and a plurality of batteries 2 to be detected are arranged in the battery tray 1 in a vertical array.
[0025] It further includes a probe board 4 provided directly above the battery tray 1 through a lifting mechanism. Probes 3 for connecting to the electrode plates of the batteries 2 are arranged in an array on the bottom surface of the probe board 4.
[0026] A wind collecting hood 6 is fixedly connected to the top surface of the probe board 4. A plurality of heat dissipation fans 5 are symmetrically arranged on the left and right sides of the wind collecting hood. An exhaust hole is provided on the bottom wall of the battery tray 1 located between the gaps of two adjacent batteries 2. A corresponding upper exhaust hole 7 is provided on the probe board 4 at the position corresponding to each lower exhaust hole. The upper exhaust hole 7 is communicated with the wind collecting hood 6, and a heat dissipation air duct is formed among the upper exhaust hole 7, the lower exhaust hole and the wind collecting hood 6.
[0027] This structure enables air to enter from both sides at the top of the wind collecting hood, concentrate in the cavity of the wind collecting hood, form a flow direction from top to bottom for the exhaust holes, construct a positive pressure environment, and the heat generated by each part during the operation of the battery can be quickly taken away.
[0028] Specifically, as shown in the figure, the wind collecting hood 6 is a square structure body with a hollow air duct space. Fixed frames are symmetrically arranged on both sides of the wind collecting hood 6, and the heat dissipation fans 5 are installed on the fixed frames.
[0029] Specifically, as shown in the figure, the heat dissipation fan is an adjustable speed fan, and the blowing direction of the heat dissipation fan 5 is from outside to inside.
[0030] Specifically, as shown in the figure, the lower side of the wind collecting hood 6 and the top surface of the probe board 4 are fixed and sealed by screws.
[0031] Specifically, as shown in the figure, the upper exhaust hole 7 and the lower exhaust hole are directly corresponding up and down.
[0032] Specifically, the specific implementation principle of the present utility model is as follows:
[0033] The working principle of the present utility model mainly depends on an efficient air flow and heat conduction mechanism. When the battery 2 to be detected is placed in the battery tray 1 and the probe board 4 is lowered to a suitable position through the lifting mechanism so that the probe 3 is connected to the electrode plate of the battery 2 for detection, the system starts to work.
[0034] Start of the heat dissipation fan: At this time, the adjustable speed heat dissipation fans 5 installed on both sides of the wind collecting hood 6 start to work and blow from outside to inside at the set wind speed. These fans form a strong air flow inside the wind collecting hood 6 through their strong suction or thrust.
[0035] Air flow path: As the heat dissipation fans operate, the external cold air is sucked into the wind collecting hood 6 and passes through the hollow air duct space inside the wind collecting hood 6. Subsequently, this cold air enters the battery tray 1 through the upper exhaust hole 7, especially between the gaps of two adjacent batteries 2.
[0036] Heat Exchange and Exhaust: Cold air exchanges heat with the heated battery 2 inside the battery tray 1, absorbing the heat generated by the battery. The heated air is exhausted through the lower exhaust holes on the bottom wall of the battery tray 1, forming a circulating heat dissipation air duct.
[0037] Adjustable Speed Function: Since the cooling fan is adjustable in speed, the wind speed can be flexibly adjusted according to the actual heat generation during the battery detection process to achieve the best heat dissipation effect.
[0038] With the settings of the air collecting hood and the cooling fan in this utility model, the incoming air is first concentrated in the air collecting hood, and the positive pressure environment guides the air out of the exhaust holes until it reaches the battery and the tray, enabling the heat generated by each part during the battery operation to be quickly taken away. Moreover, the cooling fan is an adjustable speed fan, which can adjust the wind speed as required according to the battery temperature, change the air intake volume, resulting in a better heat dissipation effect for the battery and its working environment, reducing the temperature rise of the battery during operation, minimizing the difference in battery temperature, ensuring the consistency of battery temperature, improving the test accuracy and reliability of the equipment, and extending the service life of the equipment.
[0039] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
[0040] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A battery detection heat dissipation air duct structure, characterized in that, It includes a detection base (8) and a battery tray (1) arranged on the detection base (8). The battery tray (1) has a semi-closed structure with an upward opening, and a number of batteries (2) to be detected are arranged in an array along the vertical direction inside the battery tray (1). It further includes a probe board (4) arranged directly above the battery tray (1) through a lifting mechanism. Probes (3) for connecting with the electrode plates of the batteries (2) are arranged in an array on the bottom surface of the probe board (4). A wind collecting hood (6) is fixedly connected to the top surface of the probe board (4). A number of heat dissipation fans (5) are symmetrically arranged on the left and right sides of the wind collecting hood. An exhaust hole is arranged on the bottom wall of the battery tray (1) between the gaps of adjacent two batteries (2). An upper exhaust hole (7) is arranged on the probe board (4) corresponding to each of the lower exhaust holes. The upper exhaust hole (7) is communicated with the wind collecting hood (6), and a heat dissipation air duct is formed among the upper exhaust hole (7), the lower exhaust hole and the wind collecting hood (6).
2. The battery detection heat dissipation air duct structure according to claim 1, wherein The wind collecting hood (6) is a square structure with a hollow air duct space. Fixed frames are symmetrically arranged on both sides of the wind collecting hood (6), and the heat dissipation fans (5) are installed on the fixed frames.
3. The battery detection heat dissipation air duct structure according to claim 2, characterized in that The heat dissipation fans are adjustable-speed fans, and the blowing direction of the heat dissipation fans (5) is from the outside to the inside.
4. A battery detection heat dissipation air duct structure according to claim 1, characterized in that, The lower side of the wind collecting hood (6) and the top surface of the probe board (4) are fixed and sealed together by screws.
5. The structure of a battery detection heat dissipation air duct according to claim 1, characterized in that The upper exhaust hole (7) and the lower exhaust hole are directly corresponding up and down.