Reaction kettle convenient to observe
By setting up a scraper system in the observation window of the reactor, the problem of raw material slurry splashing over the observation window is solved, realizing instant observation and cleaning of the state in the kettle, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202421804811.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-29
AI Technical Summary
During the stirring process of the reactor, the raw material slurry is prone to splashing and covering the observation window, resulting in a decrease in transparency, affecting the staff's real-time observation and control of the reaction process, and thus affecting production efficiency and product quality.
A scraper system is set up in the observation window, and the inner wall of the observation window is cleaned by the servo motor driving the scraper, and automatic cleaning is achieved using the scraper and magnet structure to ensure the clarity of the observation window.
It realizes real-time observation of the raw materials in the kettle during the stirring process, avoids the loss of production efficiency and uneven reaction problems caused by interrupting stirring, and improves the controllability of the reaction process and product quality.
Smart Images

Figure CN223069485U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a reaction kettle, in particular to a reaction kettle convenient for observation. Background Technique
[0002] A reaction kettle is a comprehensive reaction vessel, which is widely used in the chemical reaction process in laboratories and industrial production, including heating, evaporation, cooling, and mixing of materials. It can complete the whole process from feeding to reaction and then to discharging with a high degree of automation, and accurately control the key parameters in the reaction process, such as temperature, pressure, stirring, etc.
[0003] When the raw materials in the reaction kettle rotate and mix at high speed under the drive of the stirring paddle, due to the combined action of the viscosity, surface tension of the liquid and the stirring speed, a large amount of foam, droplets or fine particles are often generated, and these substances are easily splashed onto the observation window of the reaction kettle. As an important window for monitoring the stirring state, reaction process and material changes, the clarity of the observation window is directly related to the operator's judgment and control ability of the reaction process.
[0004] Once the observation window is covered by the splashed slurry, its transparency will drop sharply or even become completely blurred, making it impossible for the staff to observe the stirring state and material changes in the kettle in real time and accurately. In this case, the traditional method is to have to stop the operation of the mixer. After the slurry settles or other measures are taken to clean the observation window, then the observation is carried out. However, this interruption not only affects the production efficiency, but also may have an adverse impact on the reaction process, such as temperature fluctuations, uneven distribution of reactants, etc., and then affects the quality of the final product. Content of the Utility Model
[0005] In order to overcome the shortcoming that when the reaction kettle stirs the raw materials, the raw material slurry is easy to cover the observation window, making it impossible for the staff to immediately observe the stirring degree of the raw material slurry, the utility model provides a reaction kettle convenient for observation.
[0006] The technical solution is: a reaction kettle convenient for observation, including a reaction kettle, an observation window is arranged on the upper part of the reaction kettle, and also includes a mounting plate, a servo motor, a first gear, a second gear, a first slide rail and a scraper. An annular first slide rail is opened on the inner wall of the observation window, the second gear is rotatably connected in the first slide rail, the mounting plate is fixedly connected to the inner wall of the reaction kettle and is located at the corresponding position of the observation window, the servo motor is fixed on the mounting plate, the output shaft of the servo motor is connected with a first gear, the first gear meshes with the second gear, a scraper is arranged in the middle of the second gear, and the scraper is in frictional contact with the inner wall of the observation window.
[0007] Furthermore, it also includes a second slide rail, second slide rails are symmetrically opened on the inner side of the second gear, and the scraper is slidably connected in the second slide rail through a spline.
[0008] Furthermore, it further includes an inspection plate and screws. A through groove is provided on the side of the observation window, the inspection plate is slidably connected in the through groove, and the inspection plate is fixed by screws.
[0009] Furthermore, it further includes magnets. The magnets are divided into a cathode and an anode. The cathode magnet is connected to the end of the scraper, and the anode magnet is connected to the second slide rail.
[0010] Furthermore, it further includes a pull rope. One end of the pull rope is connected to the outer wall of the reaction kettle, and the other end is connected to the inspection plate.
[0011] Furthermore, the inspection plate is provided with a handle.
[0012] Furthermore, an identification card is pasted on the outer wall of the observation window, and the identification card can mark the position of the scraper.
[0013] The beneficial effects are as follows: A rotatable and scouring scraper is added inside the traditional observation window, and the inner wall of the observation window is cleaned by an active cleaning method, enabling the staff to immediately observe the stirring condition of the raw materials in the reaction kettle. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structure diagram of the present utility model.
[0015] Figure 2 It is a three-dimensional structure diagram of the observation window and the identification card of the present utility model.
[0016] Figure 3 It is a three-dimensional structure diagram of the servo motor and the first gear of the present utility model.
[0017] Figure 4 It is a three-dimensional structure diagram of the scraper, the second slide rail and the inspection plate of the present utility model.
[0018] Figure 5 It is a three-dimensional structure diagram of the magnet and the second slide rail of the present utility model.
[0019] Names and serial numbers of the components in the figure: 1 - reaction kettle, 2 - observation window, 3 - mounting plate, 4 - servo motor, 5 - first gear, 6 - second gear, 7 - first slide rail, 8 - scraper, 9 - second slide rail, 10 - inspection plate, 11 - screw, 12 - magnet, 13 - pull rope, 14 - handle, 15 - identification card. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The technical solution of the present utility model will be further described below with reference to the drawings.
[0021] Example: A reaction kettle convenient for observation, as Figures 1-5As shown in the figure, it includes a reaction kettle 1. An observation window 2 is arranged at the upper part of the reaction kettle 1. It also includes a mounting plate 3, a servo motor 4, a first gear 5, a second gear 6, a first slide rail 7 and a scraper 8. An annular first slide rail 7 is opened on the inner wall of the observation window 2. The second gear 6 is rotatably connected in the first slide rail 7. The mounting plate 3 is fixedly connected to the inner wall of the reaction kettle 1 and is located at the corresponding position of the observation window 2. The servo motor 4 is fixed on the mounting plate 3. The output shaft of the servo motor 4 is connected with a first gear 5. The first gear 5 meshes with the second gear 6. A scraper 8 is arranged in the middle of the second gear 6. The scraper 8 is in frictional contact with the inner wall of the observation window 2. An identification card 15 is pasted on the outer wall of the observation window 2. The identification card 15 can mark the position of the scraper 8.
[0022] As Figure 4 shown in the figure, it also includes a second slide rail 9. Second slide rails 9 are symmetrically opened on the inner side of the second gear 6. The scraper 8 is slidably connected in the second slide rail 9 through a spline.
[0023] As Figure 4 shown in the figure, it also includes a maintenance plate 10 and screws 11. A through groove is opened on the side of the observation window 2. The maintenance plate 10 is slidably connected in the through groove. The maintenance plate 10 is fixed by the screws 11. The maintenance plate 10 is configured with a handle 14. One end of a pull rope 13 is connected to the outer wall of the reaction kettle 1, and the other end is connected to the maintenance plate 10.
[0024] As Figure 5 shown in the figure, it also includes a magnet 12. The magnet 12 is divided into a cathode and an anode. The cathode magnet 12 is connected to the end of the scraper 8, and the anode magnet 12 is connected to the second slide rail 9.
[0025] Working principle: Industrial raw materials are introduced into the reaction kettle 1 for full stirring. Workers can observe and record the stirring state of the raw materials through the observation window 2 in real time. When the industrial raw materials splash and adhere to the inner wall of the observation window 2, the servo motor 4 can be turned on and the second gear 6 can be driven to rotate through the first gear 5. The scraper 8 in the middle of the second gear 6 will scrape and clean the inner wall of the observation window 2. The scraper 8 can be made of corrosion-resistant hard rubber material. To improve the service life of the scraper 8, it can be taken out for cleaning or replacement. Open the maintenance plate 10 through the screws 11, and then slide out the scraper 8 for replacement.
[0026] The above is only the preferred implementation mode of the present invention. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present invention, several improvements and retouches can still be made, and these improvements and retouches should also be regarded as the protection scope of the present invention.
Claims
1. A reaction kettle convenient for observation, comprising a reaction kettle (1), and an observation window (2) is arranged on the upper part of the reaction kettle (1), characterized in that, It further includes a mounting plate (3), a servo motor (4), a first gear (5), a second gear (6), a first slide rail (7) and a scraping plate (8). An annular first slide rail (7) is provided on the inner wall of the observation window (2). The second gear (6) is rotatably connected in the first slide rail (7). The mounting plate (3) is fixedly connected to the inner wall of the reaction kettle (1) and is located at the corresponding position of the observation window (2). The servo motor (4) is fixed on the mounting plate (3). The output shaft of the servo motor (4) is connected with a first gear (5). The first gear (5) meshes with the second gear (6). A scraping plate (8) is arranged in the middle of the second gear (6). The scraping plate (8) is in frictional contact with the inner wall of the observation window (2).
2. The reactor according to claim 1, which is convenient for observation, is characterized in that, It further includes a second slide rail (9). Second slide rails (9) are symmetrically provided on the inner side of the second gear (6). The scraping plate (8) is slidably connected in the second slide rails (9) through splines.
3. The reactor according to claim 2, which is convenient for observation, is characterized in that, It further includes a maintenance plate (10) and screws (11). A through groove is provided on the side of the observation window (2). The maintenance plate (10) is slidably connected in the through groove. The maintenance plate (10) is fixed by the screws (11).
4. The reactor convenient for observation according to claim 3, wherein, It further includes magnets (12). The magnets (12) are respectively connected to the ends of the scraping plate (8) and the second slide rails (9).
5. The reactor that is convenient for observation according to claim 4, wherein, It further includes a pull rope (13). One end of the pull rope (13) is connected to the outer wall of the reaction kettle (1), and the other end is connected to the maintenance plate (10).
6. The reactor according to claim 5, characterized in that, The maintenance plate (10) is provided with a handle (14).
7. The reactor according to claim 6, characterized in that, An identification card (15) is pasted on the outer wall of the observation window (2). The identification card (15) can mark the position of the scraping plate (8).