Anti-static spraying equipment for foam products

By using bamboo tubes or metal shaped hoses and adjustable spraying systems, the problem of uneven spraying is solved, and uniform spraying and liquid recycling on the surface of foam products is achieved to adapt to foam products of different sizes.

CN223069750UActive Publication Date: 2025-07-08FUJIAN DONGJIN PACKAGING CO LTD
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Patent Information

Application Number
CN202422047740.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-07-08
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

During the spraying process, the nozzle position of the existing spraying anti-static fluid device is fixed, resulting in uneven anti-static fluid spraying and poor anti-static effect in some areas.

Method used

Use bamboo tubes or metal shaped hoses as spray pipes, combined with removable atomization nozzles and limit guide plates to adjust the nozzle direction and position to ensure uniformity of spraying and reduce waste by recycling spraying liquid.

Benefits of technology

It realizes uniform spraying on the surface of foam products, improves the anti-static effect, reduces spray blind spots and liquid waste, and adapts to foam products of different sizes.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223069750U_ABST
    Figure CN223069750U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of plastic product processing, in particular to anti-static spraying equipment for foam products, which comprises a rack, the rack is provided with a conveying part for conveying the foam products, and the rack is provided with an upper liquid conveying pipe which is positioned above the foam products and is used for conveying anti-static liquid; the upper liquid conveying pipe is connected with a front spraying pipe for spraying the front side wall of the foam product, a rear spraying pipe for spraying the rear side wall of the foam product and a side spraying pipe for spraying the left side wall and the right side wall of the foam product, and the front spraying pipe, the rear spraying pipe and the side spraying pipe are bamboo joint pipes or metal shaping hoses; and atomizing nozzles are arranged at the water outlet ends of the front spraying pipe, the rear spraying pipe and the side spraying pipes. The spraying device has the effect of improving the spraying uniformity of the foam product.
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Description

Technical Field

[0001] The present application relates to the technical field of plastic product processing, and particularly relates to an anti-static spraying device for foam products. Background Art

[0002] During the production of foam boxes or foam boards, the foam boxes / boards are made of plastic. Due to their own characteristics, static electricity will occur during the use of the foam boxes / boards. To eliminate this phenomenon, generally, an anti-static liquid is sprayed on the surface of the foam boxes or boards to reduce the surface resistance of the plastic products and achieve the effect of removing static electricity.

[0003] In the process of spraying the anti-static liquid by the existing anti-static liquid spraying device, the position of the nozzle is fixed, which is likely to cause uneven spraying of the anti-static liquid, resulting in poor anti-static effect in some areas on the surface of the foam products. Therefore, further improvement is needed. Utility Model Content

[0004] In order to improve the spraying uniformity of foam products, the present application provides an anti-static spraying device for foam products.

[0005] The anti-static spraying device for foam products provided by the present application adopts the following technical solutions:

[0006] An anti-static spraying device for foam products includes a frame. The frame is provided with a conveying member for conveying the foam products. The frame is provided with an upper liquid delivery pipe located above the foam products for delivering the anti-static liquid. The upper liquid delivery pipe is connected with a front spray pipe for spraying the front side wall of the foam product, a rear spray pipe for spraying the rear side wall of the foam product, and side spray pipes for spraying the left and right side walls of the foam product. The front spray pipe, the rear spray pipe, and the side spray pipes are all corrugated pipes or metal shaped hoses. The water outlet ends of the front spray pipe, the rear spray pipe, and the side spray pipes are all provided with atomizing nozzles.

[0007] By adopting the above technical solutions, the front spray pipe, the rear spray pipe, and the side spray pipes are all corrugated pipes or metal shaped hoses. The corrugated pipes or metal shaped hoses have the performance of self-shaping after adjustment, which is convenient for adjusting the direction and position of the water outlet holes of the atomizing nozzles on each spray pipe according to the specification size of the foam product, so as to facilitate the spraying operation on each position of the foam product and improve the spraying uniformity of the foam product.

[0008] Preferably, the atomizing nozzle is detachably connected to the front spray pipe / rear spray pipe / side spray pipe.

[0009] By adopting the above technical solutions, the atomizing nozzle is detachably connected to the front spray pipe / rear spray pipe / side spray pipe, so as to disassemble, clean or replace the atomizing nozzle.

[0010] Preferably, a pipe head is fixedly connected to the water outlet end of the front spray pipe / rear spray pipe / side spray pipe, and the atomizing nozzle is threadedly connected to the pipe head.

[0011] By adopting the above technical solution, the atomizing nozzle is threadedly connected to the pipe head, realizing the detachable connection between the atomizing nozzle and the front spray pipe / rear spray pipe / side spray pipe.

[0012] Preferably, the frame is provided with a liquid supply assembly for supplying liquid to the upper liquid delivery pipe. The liquid supply assembly includes a liquid storage tank provided on the frame for storing anti-static liquid, a liquid supply pipe connected between the liquid storage tank and the upper liquid delivery pipe, and a liquid pumping pump for pumping the anti-static liquid in the liquid storage tank to the upper liquid delivery pipe.

[0013] By adopting the above technical solution, the liquid pumping pump is started to pump the anti-static liquid in the liquid storage tank to the liquid supply pipe and the upper liquid delivery pipe in sequence, and then sprayed out through each spray pipe.

[0014] Preferably, the conveying member is a conveying roller rotatably connected to the frame. A plurality of conveying rollers are provided and are spaced along the length direction of the frame. The frame is provided with a liquid receiving hopper located below the conveying rollers. The liquid receiving hopper is connected with a liquid guiding pipe, and the liquid guiding pipe communicates with the liquid storage tank.

[0015] By adopting the above technical solution, the sprayed anti-static liquid is collected through the liquid receiving hopper and then flows into the liquid storage tank through the liquid guiding pipe for recycling, reducing the waste of anti-static liquid.

[0016] Preferably, the frame is provided with a lower liquid delivery pipe located between the conveying rollers and the liquid receiving hopper. The lower liquid delivery pipe is connected to the liquid supply pipe. The lower liquid delivery pipe is connected with a lower spray pipe for spraying the lower surface of the foam product. The lower spray pipe is a corrugated pipe or a metal shaped hose, and an atomizing nozzle is provided at the water outlet end of the lower spray pipe.

[0017] By adopting the above technical solution, the lower spray pipe is a corrugated pipe or a metal shaped hose. The corrugated pipe or the metal shaped hose has the performance of self - shaping after adjustment, which is convenient for adjusting the position of the atomizing nozzle on the lower spray pipe according to the working conditions, so as to spray the lower surface of the foam product and reduce the possibility of spray dead angles on the lower surface of the foam product.

[0018] Preferably, a guiding frame is fixedly connected to the feeding side of the frame and is located above the conveying member. A pair of limiting and guiding plates are slidably connected to the guiding frame. The two limiting and guiding plates respectively abut against the outer walls on both sides of the foam product. The guiding frame is provided with an adjusting member for adjusting the sliding position of the limiting and guiding plates.

[0019] By adopting the above technical solution, a limited-position guiding plate is added to limit the foam product, facilitating the staff to directly place the foam product between the two limited-position guiding plates, effectively reducing the possibility of the foam product colliding with the atomizing nozzles of the side spray pipes during the process of being conveyed into the spraying station. The position of the limited-position guiding plate is adjusted by an adjusting member to adapt to foam products of different sizes.

[0020] Preferably, the guiding frame includes guiding side plates fixedly connected to the machine frame and a guiding cross bar fixedly connected to the upper part of the guiding side plates. A connecting rod is fixedly connected to the upper end surface of the limited-position guiding plate, and a sliding sleeve sleeved on the guiding cross bar is fixedly connected to the connecting rod. The adjusting member is a limiting bolt threadedly connected to the sliding sleeve, and the threaded end of the limiting bolt abuts against the outer wall of the guiding cross bar.

[0021] By adopting the above technical solution, a sliding device for the limited-position guiding plate and the guiding cross bar is realized through the sliding sleeve. After adjusting the position of the sliding sleeve, the limiting bolt is tightened so that the threaded end of the limiting bolt abuts against the outer wall of the guiding cross bar, thereby fixing the sliding sleeve in a damping form.

[0022] In summary, the utility model has the following beneficial effects:

[0023] 1. The front spray pipe, the rear spray pipe and the side spray pipes are all bamboo joint pipes or metal shaped hoses. The bamboo joint pipes or metal shaped hoses have the performance of self-shaping after adjustment, which is convenient for adjusting the direction and position of the water outlet holes of the atomizing nozzles on each spray pipe according to the specification size of the foam product, so as to facilitate the spraying operation on each position of the foam product and improve the spraying uniformity of the foam product;

[0024] 2. The ejected antistatic liquid is collected through the liquid receiving hopper and flows into the liquid storage tank through the liquid guiding pipe for recycling, reducing the waste of the antistatic liquid;

[0025] 3. A limited-position guiding plate is added to limit the foam product, facilitating the staff to directly place the foam product between the two limited-position guiding plates, effectively reducing the possibility of the foam product colliding with the atomizing nozzles of the side spray pipes during the process of being conveyed into the spraying station. The position of the limited-position guiding plate is adjusted by an adjusting member to adapt to foam products of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is the overall structural schematic diagram of an antistatic spraying device for foam products in Embodiment 1;

[0027] Figure 2 is the structural schematic diagram of the upper liquid delivery pipe and the lower liquid delivery pipe in Embodiment 1;

[0028] Figure 3It is a schematic diagram of the connection structure of the front spray pipe and the atomizing nozzle in Embodiment 1;

[0029] Figure 4 It is a schematic diagram of the structure of the adjusting member in Embodiment 1;

[0030] Figure 5 It is a schematic diagram of the structure of the adjusting member in Embodiment 2.

[0031] In the figure, 1 is a frame; 11 is a conveying roller; 12 is a mounting bracket; 13 is a fixing rod; 14 is an infrared sensor; 15 is a liquid receiving hopper; 16 is a liquid guiding pipe; 17 is a guiding frame, 171 is a guiding side plate, 172 is a guiding cross bar; 18 is a limiting guiding plate, 181 is a connecting rod, 182 is a sliding sleeve, 183 is a sliding block; 2 is a driving device; 21 is a driving sprocket; 22 is a driving chain; 23 is a driving motor; 3 is an upper liquid delivery pipe; 31 is a front spray pipe; 32 is a rear spray pipe; 33 is a side spray pipe; 34 is a pipe head; 35 is an atomizing nozzle; 4 is a lower liquid delivery pipe; 41 is a lower spray pipe; 5 is a liquid supply assembly; 51 is a liquid storage tank; 52 is a liquid supply pipe; 53 is a liquid pumping pump; 6 is an adjusting member; 61 is an adjusting screw rod; 62 is a knob. Detailed implementation manners

[0032] The following further elaborates on this application in conjunction with the attached Figures 1-5 for a more detailed description.

[0033] Embodiment 1:

[0034] This application embodiment discloses an anti-static spraying device for foam products. Referring to Figure 1 , it includes a frame 1. The frame 1 is provided with a conveying member for conveying the foam products. The conveying member is a conveying roller 11 rotatably connected to the frame 1. The axial direction of the conveying roller 11 is parallel to the width direction of the frame 1. There are multiple conveying rollers 11 and they are spaced apart along the length direction of the frame 1.

[0035] Referring to Figure 1 , Figure 2 , the frame 1 is provided with a driving device 2 for driving multiple conveying rollers 11 to rotate synchronously. Specifically, the driving device 2 includes a driving sprocket 21 located on the outer side wall of the frame 1 and coaxially and fixedly sleeved on the end of the conveying roller 11, a driving chain 22 meshing and wound around multiple driving sprockets 21, and a driving motor 23 for driving one of the conveying rollers 11 to rotate. The driving motor 23 drives one of the conveying rollers 11 to rotate by means of belt drive.

[0036] At the upper end surface of the middle part of the frame 1, there is a fixedly connected mounting frame 12. The mounting frame 12 is fixedly connected with an upper liquid delivery pipe 3 located above the foam product. The upper liquid delivery pipe 3 is connected with a front spray pipe 31 for spraying the front side wall of the foam product, a rear spray pipe 32 for spraying the rear side wall of the foam product, and side spray pipes 33 for spraying the left and right side walls of the foam product. The frame 1 is fixedly connected with a lower liquid delivery pipe 4 located between two adjacent conveying rollers 11. The lower liquid delivery pipe 4 is connected with a lower spray pipe 41 located below the foam product to spray the lower surface of the foam product.

[0037] Referring to Figure 2 , Figure 3 , the structures of the front spray pipe 31, the rear spray pipe 32, the side spray pipes 33 and the lower spray pipe 41 are the same. Taking the front spray pipe 31 as an example, the front spray pipe 31 is a corrugated pipe or a metal shaped hose. In this embodiment, the front spray pipe 31 adopts a corrugated pipe. The water outlet ends of the front spray pipe 31 are all detachably connected with atomizing nozzles 35. Specifically, the front spray pipe 31 is fixedly connected with a pipe head 34, and the atomizing nozzle 35 is screwed onto the pipe head 34.

[0038] Referring to Figure 1 , the frame 1 is provided with a liquid supply assembly 5 for conveying antistatic liquid to the upper liquid delivery pipe 3 and the lower liquid delivery pipe 4. The liquid supply assembly 5 includes a liquid storage tank 51 arranged on the frame 1 for storing antistatic liquid, a liquid supply pipe 52 connected to the liquid storage tank 51, and a liquid pumping pump 53 arranged on the liquid supply pipe 52. The upper liquid delivery pipe 3 and the lower liquid delivery pipe 4 are both connected to the liquid supply pipe 52. The liquid pumping pump 53 pumps the antistatic liquid in the liquid storage tank 51 to the upper liquid delivery pipe 3 and the lower liquid delivery pipe 4. The frame 1 is provided with a liquid receiving hopper 15 located below the conveying roller 11 and the lower liquid delivery pipe 4. The liquid receiving hopper 15 is open to recover the sprayed antistatic liquid. A liquid guiding pipe 16 is fixedly connected to the lower part of the liquid receiving hopper 15, and the liquid guiding pipe 16 communicates with the liquid storage tank 51. The mounting frame 12 is fixedly connected with a fixed rod 13, and the fixed rod 13 is fixedly connected with an infrared sensor 14. When the infrared sensor 14 senses that the foam product passes by, the liquid pumping pump 53 starts for spraying operation.

[0039] Referring to Figure 1 , Figure 4, a guiding frame 17 is fixedly connected to the feeding end of the frame 1 and is located above the conveying member. The guiding frame 17 includes a pair of guiding side plates 171 respectively fixedly connected to both sides of the frame 1 and a guiding cross bar 172 fixedly connected between the upper parts of the two guiding side plates 171. A pair of limiting guiding plates 18 are slidably connected to the guiding cross bar 172. The feeding ends of the limiting guiding plates 18 are bent outward. The guiding frame 17 is provided with an adjusting member 6 for adjusting the sliding position of the limiting guiding plates 18. In this embodiment, a connecting rod 181 is fixedly connected to the upper end surface of the limiting guiding plate 18, and a sliding sleeve 182 slidably sleeved on the guiding cross bar 172 is fixedly connected to the connecting rod 181. The adjusting member 6 is a limiting bolt threadedly connected to the sliding sleeve 182, and the threaded end of the limiting bolt abuts against the outer wall of the guiding cross bar 172.

[0040] The implementation principle of an anti-static spraying device for foam products in an embodiment of the present application is as follows: The staff places the foam product between the two limiting guiding plates 18, and the conveying rollers 11 convey the foam product. When the infrared sensor 14 senses that the foam product passes by, the liquid extraction pump 53 is started, and the anti-static liquid in the liquid storage tank 51 is pumped successively to the upper liquid delivery pipe 3 and the lower liquid delivery pipe 4, and is sprayed out through the front spray pipe 31, the rear spray pipe 32, the side spray pipe 33 and the lower spray pipe 41 to spray each outer surface of the foam product. The sprayed anti-static liquid is collected through the liquid receiving hopper 15 and flows into the liquid storage tank 51 through the liquid guide pipe 16 for recycling. The front spray pipe 31, the rear spray pipe 32, the side spray pipe 33 and the lower spray pipe 41 are all corrugated pipes and have the performance of self-shaping after adjustment, which is convenient for adjusting the direction and position of the water outlet holes of the atomizing nozzles 35 on each spray pipe according to the specification size of the foam product, so as to facilitate the spraying operation on each position of the foam product and improve the spraying uniformity of the foam product.

[0041] Embodiment 2:

[0042] The difference from Embodiment 1 is that, referring to Figure 5 , a slider 183 is fixedly connected to the upper part of the connecting rod 181, and a sliding groove for the slider 183 to slide is formed in the guiding cross bar 172. The adjusting member 6 includes an adjusting screw rod 61 and a knob 62. The adjusting screw rod 61 is rotatably connected to the inner wall of the sliding groove, the knob 62 is externally disposed on the guiding cross bar 172 and is fixedly connected to the end of the adjusting screw rod 61. The adjusting screw rod 61 has a first threaded section and a second threaded section, and the thread directions of the first threaded section and the second threaded section are opposite. The sliders 183 on the two limiting guiding plates 18 are respectively threadedly sleeved on the first threaded section and the second threaded section. By rotating the knob 62 to rotate the adjusting screw rod 61, the two limiting guiding plates 18 can be synchronously slid in the direction of approaching or separating from each other.

[0043] The above are all preferred embodiments of this application, and the protection scope of this application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.

Claims

1. An anti-static spraying device for foam products, characterized in that: It includes a frame (1). The frame (1) is provided with a conveying member for conveying foam products. The frame (1) is provided with an upper liquid delivery pipe (3) located above the foam products for delivering anti-static liquid. The upper liquid delivery pipe (3) is connected with a front spray pipe (31) for spraying the front side wall of the foam products, a rear spray pipe (32) for spraying the rear side wall of the foam products, and side spray pipes (33) for spraying the left and right side walls of the foam products. The front spray pipe (31), the rear spray pipe (32), and the side spray pipes (33) are all corrugated pipes or metal shaped hoses. The water outlet ends of the front spray pipe (31), the rear spray pipe (32), and the side spray pipes (33) are all provided with atomizing nozzles (35).

2. The anti-static spraying device for foam products according to claim 1, characterized in that: The atomizing nozzle (35) is detachably connected to the front spray pipe (31) / the rear spray pipe (32) / the side spray pipe (33).

3. The antistatic spraying device for foam products according to claim 2, wherein: The water outlet end of the front spray pipe (31) / the rear spray pipe (32) / the side spray pipe (33) is fixedly connected with a pipe head (34), and the atomizing nozzle (35) is threadedly connected to the pipe head (34).

4. The anti-static spraying device for foam products according to claim 1, characterized in that: The frame (1) is provided with a liquid supply assembly (5) for supplying liquid to the upper liquid delivery pipe (3). The liquid supply assembly (5) includes a liquid storage tank (51) provided on the frame (1) for storing anti-static liquid, a liquid supply pipe (52) connected between the liquid storage tank (51) and the upper liquid delivery pipe (3), and a liquid pumping pump (53) for pumping the anti-static liquid in the liquid storage tank (51) to the upper liquid delivery pipe (3).

5. The antistatic spraying device for foam products according to claim 4, characterized in that: The conveying member is a conveying roller (11) rotatably connected to the frame (1). There are multiple conveying rollers (11) and they are spaced along the length direction of the frame (1). The frame (1) is provided with a liquid receiving hopper (15) located below the conveying rollers (11). The liquid receiving hopper (15) is connected with a liquid guiding pipe (16), and the liquid guiding pipe (16) communicates with the liquid storage tank (51).

6. The anti-static spraying device for foam products according to claim 5, characterized in that: The frame (1) is provided with a lower liquid delivery pipe (4) located between the conveying rollers (11) and the liquid receiving hopper (15). The lower liquid delivery pipe (4) is connected to the liquid supply pipe (52). The lower liquid delivery pipe (4) is connected with a lower spray pipe (41) for spraying the lower surface of the foam products. The lower spray pipe (41) is a corrugated pipe or a metal shaped hose, and the water outlet end of the lower spray pipe (41) is provided with an atomizing nozzle (35).

7. An anti-static spraying device for foam products according to claim 1, characterized in that: On the feeding side of the frame (1), a guiding frame (17) is fixedly connected above the conveying member. The guiding frame (17) is slidably connected with a pair of limiting guiding plates (18). The two limiting guiding plates (18) respectively abut against the outer walls on both sides of the foam products. The guiding frame (17) is provided with an adjusting member (6) for adjusting the sliding position of the limiting guiding plates (18).

8. An antistatic spraying device for foam products according to claim 7, characterized in that: The guiding frame (17) includes a guiding side plate (171) fixedly connected to the frame (1) and a guiding cross bar (172) fixedly connected to the upper part of the guiding side plate (171). The upper end surface of the limiting guiding plate (18) is fixedly connected with a connecting rod (181). The connecting rod (181) is fixedly connected with a sliding sleeve (182) slidably sleeved on the guiding cross bar (172). The adjusting member (6) is a limiting bolt threadedly connected to the sliding sleeve (182), and the threaded end of the limiting bolt abuts against the outer wall of the guiding cross bar (172).