Dry-type three-phase combined mutual inductor paint dipping equipment

By designing the mixing and drying mechanism of the dry three-phase combination transformer paint immersion equipment, the uneven mixing problem caused by paint precipitation is solved, ensuring the uniform paint effect and paint immersion quality of the transformer elements, and improving the paint immersion efficiency.

CN223069798UActive Publication Date: 2025-07-08NANCHANG GUANGHUI ELECTRIC POWER TECH CO LTD
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Patent Information

Application Number
CN202421898461.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-07-08
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

In the prior art, paint is prone to precipitation after being placed for a certain period of time, resulting in uneven mixing of paint, affecting the uniformity of the insulating paint coating applied to the transformer element, and thus affecting the paint immersion effect.

Method used

A dry three-phase combined transformer paint impregnation device is designed, including a mixing mechanism and a drying mechanism. Through the reciprocating rotation of the mixing rod and the sealing effect of the sealing plate, it ensures that the paint is evenly mixed and avoids excessive drying, and combines with the fan to accelerate the drying process.

Benefits of technology

The uniform mixing and drying of paint is achieved, the uniformity and quality of the paint immersion of transformer elements are ensured, and the efficiency of the paint immersion and the practicality of the equipment is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electrical engineering, and discloses dry-type three-phase combined mutual inductor paint dipping equipment which comprises a mounting frame, a shell is fixedly connected to the mounting frame, two first fixing blocks are fixedly connected to the outer surfaces of the front side and the rear side of the shell respectively, electric push rods are fixedly connected to the upper surfaces of the four first fixing blocks respectively, and the electric push rods are fixedly connected to the upper surfaces of the four first fixing blocks respectively. The upper ends of the four electric push rods are fixedly connected with second fixing blocks, a mixing mechanism and a drying mechanism are arranged on the shell, and the mixing mechanism comprises a positioning shaft, a plurality of mixing rods, a sliding block, a sliding groove, a connecting block, a first fixing rod, a first motor and a second fixing rod. The paint in the shell is further uniformly mixed, the phenomenon that the paint is not uniformly mixed is avoided, the paint is prevented from being precipitated, the paint dipping uniformity of the mutual inductor element is further guaranteed, and the paint dipping effect and quality of the mutual inductor element are further guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrical engineering, and particularly relates to a dipping equipment for dry-type three-phase combined transformers. Background Art

[0002] A combined transformer is actually a combination of a voltage transformer and a current transformer. It can be a combination of one voltage transformer and one current transformer for measuring single-phase power; it can be a combination of two voltage transformers and two current transformers for measuring three-phase power by the two-wattmeter method in a three-phase three-wire system; it can also be a combination of three voltage transformers and three current transformers for three-phase power measurement. When connected to a transformer, the voltage terminals of the combined transformer are connected in parallel with the output of the transformer, and the transformer current line passes through the combined transformer. To avoid electric shock when lifting the transformer, it is necessary to apply an insulating paint coating to the transformer element.

[0003] Currently, dipping equipment is used to apply an insulating paint coating to the outer surface of the transformer element. The existing publicly disclosed patent: A dipping equipment for a transformer CN202321357588.7 installs an air outlet pipe at the bottom of the drying box, and through the introduction component, the paint in the drying box can be introduced back into the dipping box again, so as to recycle and reuse the paint, saving resources. However, the paint will precipitate after being placed for a certain period of time, and there is no suitable mechanism in this comparative example to mix the paint evenly, which will affect the evenness of the insulating paint coating on the outer surface of the transformer element, and further affect the dipping effect of the transformer element. Content of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] In view of the deficiencies of the prior art, the utility model provides a dipping equipment for dry-type three-phase combined transformers, which solves the problems that the paint will precipitate after being placed for a certain period of time, and there is no suitable mechanism in this comparative example to mix the paint evenly, which will affect the evenness of the insulating paint coating on the outer surface of the transformer element, and further affect the dipping effect of the transformer element.

[0006] (2) Technical Solutions

[0007] To achieve the above object, the utility model provides the following technical solutions: A dipping equipment for dry-type three-phase combined transformers includes an installation frame, and a housing is fixedly connected to the installation frame;

[0008] Wherein, two first fixing blocks are fixedly connected to the outer surfaces of the front and rear sides of the housing;

[0009] Wherein, electric push rods are fixedly connected to the upper surfaces of the four first fixing blocks;

[0010] Among them, the upper ends of the four electric push rods are all fixedly connected with second fixing blocks;

[0011] Among them, a mixing mechanism and a drying mechanism are arranged on the housing. The mixing mechanism includes a positioning shaft, a plurality of mixing rods, a sliding block, a sliding groove, a connecting block, a first fixing rod, a first motor and a second fixing rod;

[0012] Among them, the drying mechanism includes four connecting rods, a fan, a connecting groove, a sealing plate, a positioning groove, a connecting frame, a permeable net, a motor bracket, a second motor, a rotating rod and a gear.

[0013] Preferably, a through groove communicating with its interior is opened on the front surface of the housing;

[0014] Among them, the fan is fixedly installed in the through groove;

[0015] Among them, the four connecting rods are fixedly connected to the lower surfaces of the four second fixing blocks;

[0016] Among them, the lower ends of the four connecting rods all extend into the housing;

[0017] Among them, the connecting frame is fixedly connected to the lower ends of the four connecting rods;

[0018] Among them, the connecting frame is slidably sleeved in the housing.

[0019] Preferably, the permeable net is fixedly sleeved in the connecting frame;

[0020] Among them, the connecting groove is opened on the right surface of the housing, and the connecting groove communicates with the interior of the housing;

[0021] Among them, the sealing plate is slidably sleeved in the connecting groove;

[0022] Among them, the left surface of the sealing plate slidably extends into the housing, and the right surface of the sealing plate extends out of the right surface of the housing;

[0023] Among them, the front and rear surfaces of the sealing plate are slidably connected to the front and rear inner walls of the housing;

[0024] Among them, the motor bracket is fixedly connected to the right surface of the housing.

[0025] Preferably, the second motor is fixedly connected to the upper surface of the motor bracket;

[0026] Among them, the positioning groove is opened on the lower surface of the sealing plate;

[0027] Among them, a rack is fixedly connected to the top wall of the positioning groove;

[0028] Among them, the rotating rod is fixedly connected to the rotating output shaft of the second motor;

[0029] Among them, the gear is fixedly connected to one end of the rotating rod away from the second motor;

[0030] Among them, the gear is meshed and connected with the rack through the positioning groove.

[0031] Preferably, the positioning shaft is rotatably connected to the lower surface of the housing, and the upper end of the positioning shaft rotatably penetrates into the housing;

[0032] Among them, a seal is provided between the positioning shaft and the housing;

[0033] Among them, the sliding block is fixedly connected to the lower end of the positioning shaft;

[0034] Among them, the sliding groove is opened on the lower surface of the sliding block, and the sliding groove extends upward out of the upper surface of the sliding block.

[0035] Preferably, the first motor is fixedly connected to the mounting bracket;

[0036] Among them, the second fixing rod is fixedly connected to the rotating output shaft of the first motor pair;

[0037] Among them, the first fixing rod is fixedly connected to the outer surface of the second fixing rod;

[0038] Among them, the connecting block is fixedly connected to one end of the first fixing rod away from the second fixing rod;

[0039] Among them, the upper side of the connecting block extends into the sliding groove, and the connecting block is slidably connected to the sliding groove;

[0040] Among them, a plurality of mixing rods are fixedly connected to the outer surface of the positioning shaft located inside the housing.

[0041] (III) Beneficial Effects

[0042] Compared with the prior art, the present utility model provides a dry-type three-phase combined current transformer dipping device, which has the following beneficial effects:

[0043] 1. For this dry-type three-phase combined current transformer dipping device, the mixing rods rotate reciprocally, thereby mixing the paint in the housing evenly, avoiding the phenomenon of uneven paint mixing, preventing the paint from precipitating, thus ensuring the evenness of dipping the transformer element with paint, and further ensuring the dipping effect and quality of the transformer element.

[0044] 2. For this dry-type three-phase combined current transformer dipping device, the lower side of the housing is sealed by the sealing plate, avoiding excessive drying of the paint during the drying process of the transformer element, thus ensuring the dipping effect and quality of the transformer element, and further ensuring the practicability of the dipping device.

[0045] 3. The dry-type three-phase combined current transformer dipping equipment can start the fan to air-dry the transformer elements, thereby accelerating the drying of the transformer elements and improving the dipping efficiency of the transformer elements. Brief Description of the Drawings

[0046] Figure 1 It is a schematic diagram of the overall structure of the dry-type three-phase combined current transformer dipping equipment of the present utility model;

[0047] Figure 2 It is a schematic diagram of the structure of the mounting rack of the present utility model;

[0048] Figure 3 It is a cross-sectional view of the housing of the present utility model;

[0049] Figure 4 It is a schematic diagram of the gear structure of the present utility model.

[0050] In the figure: 1. Mounting rack; 2. Housing; 3. First fixing block; 4. Electric push rod; 5. Second fixing block; 6. Connecting rod; 7. Fan; 8. Connecting groove; 9. Sealing plate; 10. Positioning groove; 11. Positioning shaft; 12. Mixing rod; 13. Sliding block; 14. Chute; 15. Connecting block; 16. First fixing rod; 17. First motor; 18. Second fixing rod; 19. Connecting frame; 20. Transparent net; 21. Motor frame; 22. Second motor; 23. Rotating rod; 24. Gear. Detailed Description of the Preferred Embodiments

[0051] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0052] Please refer to Figures 1-4 , the present utility model provides a new technical solution: a dry-type three-phase combined current transformer dipping equipment, including a mounting rack 1, and a housing 2 is fixedly connected to the mounting rack 1;

[0053] Among them, two first fixing blocks 3 are fixedly connected to the outer surfaces of the front and rear sides of the housing 2;

[0054] Among them, electric push rods 4 are fixedly connected to the upper surfaces of the four first fixing blocks 3;

[0055] Among them, second fixing blocks 5 are fixedly connected to the upper ends of the four electric push rods 4;

[0056] Among them, a mixing mechanism and a drying mechanism are provided on the housing 2. The mixing mechanism includes a positioning shaft 11, a plurality of mixing rods 12, a sliding block 13, a chute 14, a connecting block 15, a first fixing rod 16, a first motor 17, and a second fixing rod 18;

[0057] Among them, the drying mechanism includes four connecting rods 6, a fan 7, a connecting groove 8, a sealing plate 9, a positioning groove 10, a connecting frame 19, a permeable net 20, a motor bracket 21, a second motor 22, a rotating rod 23, and a gear 24.

[0058] Furthermore, a through groove communicating with its interior is provided on the front surface of the housing 2;

[0059] Among them, the fan 7 is fixedly installed in the through groove;

[0060] Among them, the four connecting rods 6 are fixedly connected to the lower surfaces of the four second fixing blocks 5;

[0061] Among them, the lower ends of the four connecting rods 6 all extend into the housing 2;

[0062] Among them, the connecting frame 19 is fixedly connected to the lower ends of the four connecting rods 6;

[0063] Among them, the connecting frame 19 is slidably sleeved in the housing 2.

[0064] Furthermore, the permeable net 20 is fixedly sleeved in the connecting frame 19;

[0065] Among them, the connecting groove 8 is provided on the right side surface of the housing 2, and the connecting groove 8 communicates with the interior of the housing 2;

[0066] Among them, the sealing plate 9 is slidably sleeved in the connecting groove 8;

[0067] Among them, the left side surface of the sealing plate 9 slidably extends into the housing 2, and the right side surface of the sealing plate 9 extends out of the right side surface of the housing 2;

[0068] Among them, the front and rear side surfaces of the sealing plate 9 are slidably connected to the front and rear inner walls of the housing 2;

[0069] Among them, the motor bracket 21 is fixedly connected to the right side surface of the housing 2.

[0070] Furthermore, the second motor 22 is fixedly connected to the upper surface of the motor bracket 21;

[0071] Among them, the positioning groove 10 is provided on the lower surface of the sealing plate 9;

[0072] Among them, a rack is fixedly connected to the top wall of the positioning groove 10;

[0073] Among them, the rotating rod 23 is fixedly connected to the rotating output shaft of the second motor 22;

[0074] Among them, the gear 24 is fixedly connected to one end of the rotating rod 23 away from the second motor 22;

[0075] Among them, the gear 24 is meshed and connected with the rack through the positioning groove 10.

[0076] Furthermore, the positioning shaft 11 is rotatably connected to the lower surface of the housing 2, and the upper end of the positioning shaft 11 rotatably penetrates into the housing 2;

[0077] Among them, a seal is provided between the positioning shaft 11 and the housing 2;

[0078] Among them, the sliding block 13 is fixedly connected to the lower end of the positioning shaft 11;

[0079] Among them, the sliding groove 14 is opened on the lower surface of the sliding block 13, and the sliding groove 14 extends upward out of the upper surface of the sliding block 13.

[0080] Furthermore, the first motor 17 is fixedly connected to the mounting bracket 1;

[0081] Among them, the second fixing rod 18 is fixedly connected to the rotating output shaft of the first motor 17;

[0082] Among them, the first fixing rod 16 is fixedly connected to the outer surface of the second fixing rod 18;

[0083] Among them, the connecting block 15 is fixedly connected to one end of the first fixing rod 16 away from the second fixing rod 18;

[0084] Among them, the upper side of the connecting block 15 extends into the sliding groove 14, and the connecting block 15 is slidably connected to the sliding groove 14;

[0085] Among them, a plurality of mixing rods 12 are fixedly connected to the outer surface of the positioning shaft 11 located inside the housing 2.

[0086] Furthermore, during use, the inside of the housing 2 is filled with paint, and the height of the paint should be lower than the height of the connecting groove 8. Then, the transformer element to be dipped in paint is placed on the permeable net 20, and then the electric push rod 4 is started to drive the permeable net 20 and the connecting frame 19 to move downward. During the movement of the permeable net 20 and the connecting frame 19, the transformer element is immersed in the paint, thereby performing the paint dipping work on the transformer element;

[0087] As described above, after the impregnation is completed, the electric push rod 4 is started to drive the permeable net 20, the connecting frame 19 and the mutual inductor element to move upward, so that the permeable net 20, the connecting frame 19 and the mutual inductor element are located above the sealing plate 9. At this time, the permeable net 20, the connecting frame 19 and the mutual inductor element are separated from the paint liquid. After ten seconds (which can be adjusted according to the viscosity of the paint, etc.), the second motor 22 is started. The second motor 22 starts to drive the rotating rod 23 and the gear 24 to rotate, and then synchronously drives the rack to move left and right. When driving the sealing plate 9 to move left, the sealing plate 9 enters the housing 2. When the left side surface of the sealing plate 9 moves left to contact the left inner wall of the housing 2, the power supply of the second motor 22 is disconnected. Then, the sealing plate 9 seals the housing 2 into two spaces. At this time, the fan 7 can be started to air-dry the mutual inductor element, thereby accelerating the drying of the mutual inductor element and improving the impregnation efficiency of the mutual inductor element;

[0088] As described above, the lower side of the housing 2 is sealed by the sealing plate 9 to prevent the paint from being over-dried during the drying process of the mutual inductor element, thereby ensuring the impregnation effect and quality of the mutual inductor element, and further ensuring the practicability of the impregnation equipment.

[0089] As described above, when the first motor 17 is started, the first motor 17 starts to drive the second fixed rod 18, the first fixed rod 16 and the connecting block 15 to rotate around the sliding groove 14. During the rotation of the connecting block 15, the sliding block 13 is driven to rotate reciprocally around the positioning shaft 11, and then the mixing rod 12 is synchronously driven to rotate reciprocally, thereby mixing the paint in the housing 2 evenly, avoiding the phenomenon of uneven paint mixing, avoiding paint precipitation, ensuring the uniformity of the impregnation of the mutual inductor element, and further ensuring the impregnation effect and quality of the mutual inductor element.

[0090] Furthermore, in this solution, the first motor 17 is a motor with self-locking performance, such as a conical rotor motor. The rotating output shaft of this type of motor is self-locked and will not rotate after power-off.

[0091] Working principle: When the device is in use, paint is injected into the housing 2, and the height of the paint should be lower than the height of the connecting groove 8. Then, the mutual inductor element to be impregnated is placed on the permeable net 20. Then, the electric push rod 4 is started to drive the permeable net 20 and the connecting frame 19 to move downward. During the movement of the permeable net 20 and the connecting frame 19, the mutual inductor element is immersed in the paint, thereby performing the impregnation work on the mutual inductor element;

[0092] As described above, after the impregnation is completed, the electric push rod 4 is started to drive the permeable net 20, the connecting frame 19 and the mutual inductor element to move upward, so that the permeable net 20, the connecting frame 19 and the mutual inductor element are located above the sealing plate 9. At this time, the permeable net 20, the connecting frame 19 and the mutual inductor element are separated from the paint liquid. After ten seconds (which can be adjusted according to the viscosity of the paint, etc.), the second motor 22 is started. The second motor 22 starts to drive the rotating rod 23 and the gear 24 to rotate, and then synchronously drives the rack to move left and right. When driving the sealing plate 9 to move to the left, the sealing plate 9 enters the housing 2. When the left surface of the sealing plate 9 moves to the left and contacts the left inner wall of the housing 2, the power supply of the second motor 22 is disconnected. Then, the sealing plate 9 seals the housing 2 into two spaces. At this time, the fan 7 can be started to air-dry the mutual inductor element, thereby accelerating the drying of the mutual inductor element and improving the impregnation efficiency of the mutual inductor element;

[0093] As described above, the lower side of the housing 2 is sealed by the sealing plate 9 to prevent the paint from being over-dried during the drying process of the mutual inductor element, thereby ensuring the impregnation effect and quality of the mutual inductor element, and thus ensuring the practicability of the impregnation equipment.

[0094] As described above, when the first motor 17 is started, the first motor 17 starts to drive the second fixed rod 18, the first fixed rod 16 and the connecting block 15 to rotate around the sliding groove 14. During the rotation of the connecting block 15, the sliding block 13 is driven to rotate reciprocally around the positioning shaft 11, and then the mixing rod 12 is synchronously driven to rotate reciprocally, thereby mixing the paint in the housing 2 evenly, avoiding the phenomenon of uneven paint mixing and preventing the paint from settling, thereby ensuring the uniformity of the impregnation of the mutual inductor element, and also ensuring the impregnation effect and quality of the mutual inductor element.

[0095] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dry-type three-phase combined instrument transformer impregnating equipment, including a mounting frame (1), characterized in that: A housing (2) is fixedly connected to the mounting bracket (1); Wherein, two first fixing blocks (3) are fixedly connected to the outer surfaces on the front and rear sides of the housing (2); Wherein, electric push rods (4) are fixedly connected to the upper surfaces of the four first fixing blocks (3); Wherein, second fixing blocks (5) are fixedly connected to the upper ends of the four electric push rods (4); Wherein, a mixing mechanism and a drying mechanism are arranged on the housing (2). The mixing mechanism includes a positioning shaft (11), a plurality of mixing rods (12), a sliding block (13), a sliding groove (14), a connecting block (15), a first fixing rod (16), a first motor (17) and a second fixing rod (18); Wherein, the drying mechanism includes four connecting rods (6), a fan (7), a connecting groove (8), a sealing plate (9), a positioning groove (10), a connecting frame (19), a permeable net (20), a motor bracket (21), a second motor (22), a rotating rod (23) and a gear (24).

2. A varnishing device for a dry-type three-phase combined mutual inductor according to claim 1, characterized in that: A through groove communicating with its interior is formed in the front side surface of the housing (2); Wherein, the fan (7) is fixedly installed in the through groove; Wherein, the four connecting rods (6) are fixedly connected to the lower surfaces of the four second fixing blocks (5); Wherein, the lower ends of the four connecting rods (6) all extend into the housing (2); Wherein, the connecting frame (19) is fixedly connected to the lower ends of the four connecting rods (6); Wherein, the connecting frame (19) is slidably sleeved in the housing (2).

3. A varnish impregnation device for a dry-type three-phase combined current transformer according to claim 2, characterized in that: The permeable net (20) is fixedly sleeved in the connecting frame (19); Wherein, the connecting groove (8) is formed in the right side surface of the housing (2), and the connecting groove (8) communicates with the interior of the housing (2); Wherein, the sealing plate (9) is slidably sleeved in the connecting groove (8); Wherein, the left side surface of the sealing plate (9) slidably extends into the housing (2), and the right side surface of the sealing plate (9) extends out of the right side surface of the housing (2); Wherein, the front and rear side surfaces of the sealing plate (9) are slidably connected to the front and rear inner walls of the housing (2); Wherein, the motor bracket (21) is fixedly connected to the right side surface of the housing (2).

4. A dry-type three-phase combined current transformer impregnating equipment according to claim 3, characterized in that: The second motor (22) is fixedly connected to the upper surface of the motor bracket (21); Wherein, the positioning groove (10) is formed in the lower surface of the sealing plate (9); Wherein, a rack is fixedly connected to the top wall of the positioning groove (10); Wherein, the rotating rod (23) is fixedly connected to the rotating output shaft of the second motor (22); Wherein, the gear (24) is fixedly connected to the end of the rotating rod (23) far from the second motor (22); Wherein, the gear (24) is meshed with the rack through the positioning groove (10).

5. A dry-type three-phase combined current transformer impregnating equipment according to claim 4, characterized in that: The positioning shaft (11) is rotatably connected to the lower surface of the housing (2), and the upper end of the positioning shaft (11) rotatably penetrates into the housing (2); Wherein, a sealing member is arranged between the positioning shaft (11) and the housing (2); Wherein, the sliding block (13) is fixedly connected to the lower end of the positioning shaft (11); Wherein, the sliding groove (14) is formed in the lower surface of the sliding block (13), and the sliding groove (14) extends upward out of the upper surface of the sliding block (13).

6. A dry-type three-phase combined current transformer impregnating equipment according to claim 5, characterized in that: The first motor (17) is fixedly connected to the mounting bracket (1); Among them, the second fixed rod (18) is fixedly connected to the rotating output shaft of the first motor (17); Among them, the first fixed rod (16) is fixedly connected to the outer surface of the second fixed rod (18); Among them, the connecting block (15) is fixedly connected to one end of the first fixed rod (16) away from the second fixed rod (18); Among them, the upper side of the connecting block (15) extends into the sliding groove (14), and the connecting block (15) is slidably connected to the sliding groove (14); Among them, a plurality of mixing rods (12) are fixedly connected to the outer surface of the positioning shaft (11) located inside the housing (2).

Citation Information

Patent Citations

  • Paint dipping equipment of transformer

    CN219800654U