Oil removal cleaning pool for metal piece of heat collector
Through ultrasonic cleaning and mechanical automation soaking and brushing mechanisms, the problems of unclear cleaning and poor safety of the heat collector metal parts are solved, and efficient and safe cleaning results are achieved.
Patent Information
- Application Number
- CN202421832270.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing methods for cleaning metal parts of the heat collector have problems such as unclear cleaning and poor safety, especially the difficulty in removing oil in the gaps and the risk of manual operation.
Ultrasonic cleaning combined with mechanical automation soaking and brushing mechanisms are used to generate bubbles and remove oil in the gaps by using ultrasonic transducers, and the surface of the metal parts is fully cleaned through the servo motor-driven brushing mechanism.
It realizes efficient and safe cleaning of metal parts, can completely remove oil in the gaps, and improves cleaning efficiency and safety.
Smart Images

Figure CN223070015U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil removal and cleaning, in particular to an oil removal and cleaning pool for metal parts of a collector. Background Art
[0002] A collector, also called a heat collecting plate, is the name for the outdoor heat collecting component of a solar water heater in the solar energy industry. A solar collector with good performance is one of the key devices of a solar air conditioner. Its main function is to collect the heat energy in sunlight and transfer it to a water tank through a connecting pipeline to heat the cold water in the water tank. The solar collector is the most important component in solar thermal utilization, and its performance plays a decisive role in the success or failure of the entire system. It can be divided into two categories: non-concentrating and concentrating, according to the basic characteristic of whether it concentrates light.
[0003] When a collector is in use, a large number of metal parts are used for installation and fixation, especially long or cylindrical metal parts. When these metal parts are processed and produced, there will be residual oil. In order to facilitate the storage of the metal parts, it is necessary to clean the oil to keep the metal parts clean and dry.
[0004] However, when the existing metal parts are cleaned and degreased, generally the metal parts are put into an alkaline solution for cleaning. When manually cleaning, the alkaline solution will cause damage to the operators, and manual cleaning and soaking cannot remove the oil in the gaps of the metal parts, resulting in unclean cleaning and inability to improve safety protection. Content of the Utility Model
[0005] The purpose of the utility model is to provide an oil removal and cleaning pool for metal parts of a collector, which has the advantages of mechanically and automatically soaking the metal parts, ultrasonically cleaning the metal parts through ultrasonic waves, and brushing the metal parts to improve the cleaning cleanliness and efficiency, so as to solve the problems raised in the above background art.
[0006] To achieve the above purpose, the utility model provides the following technical solution:
[0007] An oil removal and cleaning pool for metal parts of a collector, including an outer pool body, an inner pool body is fixedly installed inside the outer pool body, and a plurality of ultrasonic transducers are arranged at the bottom of the inner pool body;
[0008] An immersion mechanism is installed at the upper part of one end of the outer pool body and the inner pool body. The immersion mechanism is used to sink the metal parts of the collector into the cleaning liquid and adjust the direction for brushing;
[0009] A brushing mechanism is installed at the upper part of the other end of the outer pool body and the inner pool body. The brushing mechanism is used to brush and clean the metal parts of the collector.
[0010] Preferably, the soaking mechanism includes a first mounting plate fixed to the upper ends of the outer tank body and the inner tank body. A vertical plate is fixedly provided at the rear end of the first mounting plate, and a fixing plate is fixedly provided at the top of the vertical plate.
[0011] Preferably, a first servo motor is fixedly installed on the first mounting plate. A runner is connected to the output shaft of the first servo motor. A linkage plate is fixedly provided on one side of the runner, and an end of the linkage plate is movably connected to a crank rod through a pin shaft.
[0012] Preferably, one end of the crank rod is movably connected to a driving plate through a pin shaft. The end of the crank rod is movably connected to the upper part of the driving plate. The upper end of the driving plate is movably connected to one side of the fixing plate through a pin shaft, and a first guide groove is provided at the lower end of the driving plate.
[0013] Preferably, a pin shaft of a moving plate is movably connected inside the first guide groove. The bottom end of the moving plate is fixedly connected to a clamping frame, and a locking bolt is threadedly connected to one side of the clamping frame.
[0014] Preferably, a rotating plate is provided on one side of the moving plate. A second guide groove is provided at the lower part of the rotating plate, and the other end of the pin shaft at the upper end of the moving plate is movably located inside the second guide groove.
[0015] Preferably, the upper end of the rotating plate is connected to a positioning frame through a pin shaft. The pin shaft on the positioning frame and the rotating plate is connected to one side of the fixing plate. The vertical part of the positioning frame is fixedly installed on the inner wall of the inner tank body, and a third guide groove is provided on the positioning frame. The pin shaft on the moving plate is also movably located inside the third guide groove.
[0016] Preferably, the brushing mechanism includes a support plate. A second mounting plate is fixedly provided at the upper end of the support plate. A second servo motor is fixedly installed on the second mounting plate. The output end of the second servo motor is connected to a brushing cylinder, and a plurality of bristles are fixedly installed inside the brushing cylinder.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0018] When the present utility model is in use, ultrasonic cleaning of metal parts is achieved through an ultrasonic transducer. That is, the ultrasonic transducer enables a large number of bubbles to be generated in the gaps of the metal parts in the cleaning liquid, so that the oil in the gaps of the metal parts can be carried out, facilitating the cleaning of the oil in the gaps.
[0019] Moreover, the setting of the soaking mechanism facilitates the clamping and fixing of metal parts, and then immerses the metal parts in the cleaning liquid, enabling the cleaning liquid to decompose and clean the oil on the surface of the metal parts. It also facilitates ultrasonic cleaning of the gaps, and the soaking mechanism can push and convey the metal parts in the vertical and horizontal directions, facilitating the brushing mechanism to brush the surface of the metal parts.
[0020] The brushing mechanism drives the brushing cylinder to rotate through the second servo motor. When the soaking mechanism inserts the metal part into the inside of the brushing cylinder, the rotation of the brushing cylinder enables the bristles to clean the surface of the metal part in all directions. Brief Description of the Drawings
[0021] Figure 1 is a schematic structural diagram of the present utility model;
[0022] Figure 2 is a schematic installation diagram of the ultrasonic transducer of the present utility model;
[0023] Figure 3 is a schematic side view of the soaking mechanism of the present utility model;
[0024] Figure 4 is a schematic bottom view of the soaking mechanism of the present utility model;
[0025] Figure 5 is a schematic diagram of the brushing mechanism of the present utility model.
[0026] In the figure: 1. Outer pool body; 2. Inner pool body; 3. Ultrasonic transducer; 4. Soaking mechanism; 401. Positioning frame; 402. Third guide groove; 403. Rotating plate; 404. Second guide groove; 405. Moving plate; 406. Clamping frame; 407. Locking bolt; 408. Driving plate; 409. First guide groove; 410. First servo motor; 411. Runner; 412. Linking plate; 413. Crank rod; 414. Fixed plate; 415. Vertical plate; 416. First mounting plate; 417. Pin shaft; 5. Brushing mechanism; 501. Second servo motor; 502. Brushing cylinder; 503. Bristles; 504. Second mounting plate; 505. Support plate. Detailed Embodiments
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0028] Please refer to Figures 1-5, the present utility model provides a technical solution:
[0029] An oil-removing cleaning tank for collector metal parts, including an outer tank body 1, an inner tank body 2 is fixedly installed inside the outer tank body 1, and a plurality of ultrasonic transducers 3 are arranged at the bottom of the inner tank body 2;
[0030] An immersion mechanism 4 is installed at the upper part of one end of the outer tank body 1 and the inner tank body 2. The immersion mechanism 4 is used to sink the collector metal parts into the cleaning liquid and adjust the direction for brushing;
[0031] A brushing mechanism 5 is installed at the upper part of the other end of the outer tank body 1 and the inner tank body 2. The brushing mechanism 5 is used to brush and clean the collector metal parts.
[0032] In order to install the immersion mechanism 4 and maintain the stability of the equipment, in this embodiment, preferably, the immersion mechanism 4 includes a first mounting plate 416 fixed to the upper ends of the outer tank body 1 and the inner tank body 2. A vertical plate 415 is fixedly provided at the rear end of the first mounting plate 416, and a fixing plate 414 is fixedly provided at the top of the vertical plate 415.
[0033] In order to output power so that the immersion mechanism 4 can drive the equipment to adjust the direction, facilitating the immersion and brushing of the metal parts, in this embodiment, preferably, a first servo motor 410 is fixedly installed on the first mounting plate 416. A runner 411 is connected to the output shaft of the first servo motor 410. A linkage plate 412 is fixedly provided on one side of the runner 411, and the end of the linkage plate 412 is movably connected to a crank rod 413 through a pin shaft 417.
[0034] In order to drive the drive plate 408 to adjust the angle and achieve an arc-shaped movement when the first servo motor 410 outputs power, in this embodiment, preferably, one end of the crank rod 413 is movably connected to the drive plate 408 through a pin shaft 417. The end of the crank rod 413 is movably connected to the upper part of the drive plate 408. The upper end of the drive plate 408 is movably connected to one side of the fixing plate 414 through a pin shaft 417, and a first guide groove 409 is opened at the lower end of the drive plate 408.
[0035] In order to enable the moving plate 405 to clamp and fix the metal parts when moving in an arc, in this embodiment, preferably, the pin shaft 417 of the moving plate 405 is movably connected to the inside of the first guide groove 409. A clamping frame 406 is fixedly connected to the bottom end of the moving plate 405, and a locking bolt 407 is threadedly connected to one side of the clamping frame 406.
[0036] In order to enable the mobile plate 405 to stably adjust in an arc and maintain the stability of movement, in this embodiment, preferably, a rotating plate 403 is provided on one side of the mobile plate 405. A second guide groove 404 is opened at the lower part of the rotating plate 403, and the other end of the pin shaft 417 at the upper end of the mobile plate 405 is movably located inside the second guide groove 404.
[0037] In order to limit the trajectory of the arc-shaped movement and achieve the function of guiding control, in this embodiment, preferably, the upper end of the rotating plate 403 is connected to a positioning frame 401 through a pin shaft 417. The pin shaft 417 on the positioning frame 401 and the rotating plate 403 is connected to one side of the fixed plate 414. The vertical part of the positioning frame 401 is fixedly installed on the inner wall of the inner tank body 2. A third guide groove 402 is opened on the positioning frame 401, and the pin shaft 417 on the mobile plate 405 is also movably located inside the third guide groove 402.
[0038] In order to fixedly install the brushing mechanism 5 so that the brushing mechanism 5 can brush the surface of the metal part, in this embodiment, preferably, the brushing mechanism 5 includes a support plate 505. A second mounting plate 504 is fixedly provided at the upper end of the support plate 505. A second servo motor 501 is fixedly installed on the second mounting plate 504. The output end of the second servo motor 501 is connected to a brushing cylinder 502, and a plurality of bristles 503 are fixedly installed inside the brushing cylinder 502.
[0039] Working principle: When in use, first, the mobile plate 405 is lifted by the first servo motor 410 in the soaking mechanism 4. Then, the metal part is installed in the clamping frame 406 and fixed by the locking bolt 407. Then, by starting the first servo motor 410, the rotation 411 drives the linkage plate 412 to rotate, so that the crank rod 413 pushes the driving plate 408, enabling the driving plate 408 to drive the mobile plate 405 and the rotating plate 403 to rotate, and the pin shaft 417 moves inside the Desana guide groove 402, realizing that the mobile plate 405 can vertically extend into the inner tank body 2 to soak the metal part, and the metal part is cleaned by the ultrasonic transducer, effectively cleaning the oil in the gaps.
[0040] After cleaning, through the above steps, the mobile plate 405 can be horizontally unfolded, facilitating the insertion of the metal part into the brushing cylinder 502 in the brushing mechanism 5. The second servo motor 501 drives the brushing cylinder 502, enabling the bristles 503 to brush the metal part, completing the degreasing treatment of the metal part.
[0041] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A degreasing and cleaning tank for collector metal parts, comprising an outer tank body (1), characterized in that: An inner tank body (2) is fixedly installed inside the outer tank body (1), and a plurality of ultrasonic transducers (3) are provided at the bottom of the inner tank body (2). An immersion mechanism (4) is installed at the upper part of one end of the outer tank body (1) and the inner tank body (2). The immersion mechanism (4) is used to sink the heat collector metal parts into the cleaning liquid and adjust the direction for brushing. A brushing mechanism (5) is installed at the upper part of the other end of the outer tank body (1) and the inner tank body (2). The brushing mechanism (5) is used to brush and clean the heat collector metal parts.
2. The oil removal and cleaning tank for the metal parts of the collector according to claim 1, characterized in that: The immersion mechanism (4) includes a first mounting plate (416) fixed to the upper ends of the outer tank body (1) and the inner tank body (2). A vertical plate (415) is fixedly provided at the rear end of the first mounting plate (416), and a fixing plate (414) is fixedly provided at the top of the vertical plate (415).
3. The oil removal and cleaning tank for the heat collector metal parts according to claim 2, characterized in that: A first servo motor (410) is fixedly installed on the first mounting plate (416). A runner (411) is connected to the output shaft of the first servo motor (410). A linkage plate (412) is fixedly provided on one side of the runner (411). The end of the linkage plate (412) is movably connected to a crank rod (413) through a pin shaft (417).
4. A degreasing and cleaning tank for collector metal parts according to claim 3, characterized in that: One end of the crank rod (413) is movably connected to a driving plate (408) through a pin shaft (417). The end of the crank rod (413) is movably connected to the upper part of the driving plate (408). The upper end of the driving plate (408) is movably connected to one side of the fixing plate (414) through a pin shaft (417). A first guide groove (409) is provided at the lower end of the driving plate (408).
5. A degreasing and cleaning tank for a collector metal part according to claim 4, characterized in that: A pin shaft (417) of a moving plate (405) is movably connected inside the first guide groove (409). A clamping frame (406) is fixedly connected to the bottom end of the moving plate (405). A locking bolt (407) is threadedly connected to one side of the clamping frame (406).
6. The oil removal and cleaning tank for collector metal parts according to claim 5, characterized in that: A rotating plate (403) is provided on one side of the moving plate (405). A second guide groove (404) is provided at the lower part of the rotating plate (403). The other end of the pin shaft (417) at the upper end of the moving plate (405) is movably located inside the second guide groove (404).
7. A degreasing and cleaning tank for collector metal parts according to claim 6, characterized in that: The upper end of the rotating plate (403) is connected to a positioning frame (401) through a pin shaft (417). The pin shafts (417) on the positioning frame (401) and the rotating plate (403) are connected to one side of the fixing plate (414). The vertical part of the positioning frame (401) is fixedly installed on the inner wall of the inner tank body (2). A third guide groove (402) is provided on the positioning frame (401). The pin shaft (417) on the moving plate (405) is also movably located inside the third guide groove (402).
8. A degreasing and cleaning tank for collector metal parts according to claim 1, characterized in that: The brushing mechanism (5) includes a support plate (505). A second mounting plate (504) is fixedly provided at the upper end of the support plate (505). A second servo motor (501) is fixedly installed on the second mounting plate (504). The output end of the second servo motor (501) is connected to a brushing cylinder (502). A plurality of bristles (503) are fixedly installed inside the brushing cylinder (502).