Bus bending machine with automatic die changing function
By introducing the automatic mold change function in the busbar bending machine, the automatic mold replacement is achieved using the servo motor and the synchronous belt transmission system, the inefficiency problem caused by manual mold replacement is solved and the processing efficiency is improved.
Patent Information
- Application Number
- CN202422076504.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-27
AI Technical Summary
When facing different types of busbar bending needs, existing busbar bending machines need to manually replace the mold, resulting in inefficient processing.
A busbar bending machine with automatic mold change function is designed, and the rotating components and lifting components driven by the servo motor are used to realize automatic replacement of the mold. The servo motor drives the active pulley to rotate, the belt drives the driven pulley to be synchronized, and the rotating disc drives the bending part in the placement cavity to automatically move to the limit block, and the electric push rod pushes the mold to automatically replace it.
The automatic replacement of the busbar bending machine mold is realized, which improves processing efficiency, reduces manual intervention time, and improves overall operating efficiency.
Smart Images

Figure CN223070190U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bending machines, in particular to a busbar bending machine with an automatic mold changing function. Background Art
[0002] Busbars are widely used in high and low voltage switchgear, transformer manufacturing, box-type substations, bus ducts and other industries for the automated processing of copper and aluminum busbars of various specifications. The machine does not require manual intervention during the processing and has the advantages of fast processing speed. Some busbars need to be bent in advance when they are installed in the box and other positions, and some box bodies are prefabricated semi-finished products. In this case, the bent busbars need to be pre-installed before delivery. The existing busbar bending machines have low clamping efficiency when bending tubular busbars with small diameters, resulting in reduced overall operating efficiency. If manual tools are used, the labor cost required is high and the speed is slow. Among them, a busbar bending machine with application number "CN202220243397.7" can realize automatic discharging, automatic bending, and automatic collection of busbars, which increases efficiency and improves operation safety. The bending angle of the mold of the utility model can be set by the mold, and different bending angles can be operated at the same time, and the mold can be replaced according to needs. However, there are still some improvements in the use of the bending machine: due to different types of busbar bending, the mold needs to be replaced. The device does not have a structure for self-replacing the mold, so manual replacement is required, which is time-consuming and labor-intensive, affecting processing efficiency. Utility Model Content
[0003] The purpose of the utility model is to provide a busbar bending machine with an automatic mold changing function to solve the problem raised in the above background technology that due to different types of busbar bending, the mold needs to be replaced, and the device does not have a structure for replacing the mold, so manual replacement is required, which is time-consuming and labor-intensive and affects the processing efficiency.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a busbar bending machine with automatic mold changing function, comprising a mounting frame, a rotating assembly and a lifting assembly;
[0005] Wherein: a protective cover is installed on the surface of the mounting frame, a pushing module is arranged inside the protective cover, a bending head is installed at the front end of the pushing module, an extension arm is installed on the top of the protective cover, and a bending portion is arranged at the bottom of one end of the extension arm;
[0006] The rotating assembly includes a servo motor installed inside the mounting frame, the output end of the servo motor is connected to a rotating rod, the top of the rotating rod is installed with a rotating disk, the surface of the rotating disk is surrounded by a plurality of placement cavities, and the inside of the placement cavity is placed with different bending parts;
[0007] The lifting assembly includes a plurality of supports fixedly installed at the bottom of the rotating disk. An electric push rod is fixedly installed on the surface of the plurality of supports. A push block is fixedly installed at the telescopic end of the electric push rod, and the push block penetrates through the bottom of the placement cavity. As a preferred solution of the present utility model: The output end of the servo motor is fixedly installed with a driving pulley, the bottom end of the rotating rod is fixedly installed with a driven pulley, and the driving pulley and the driven pulley are connected by a synchronous belt for transmission.
[0008] As a preferred solution of the present utility model: The pushing module includes a mounting plate fixedly installed on the surface of the mounting frame. A bearing seat is installed in the middle of the surface of the mounting plate. A lead screw is rotated inside the bearing seat. One end of the mounting plate is fixedly installed with a stepping motor, and the output end of the stepping motor is fixedly connected to one end of the lead screw.
[0009] As a preferred solution of the present utility model: A moving block is threadedly connected to the surface of the lead screw. A support plate is installed on the top of the moving block. A pushing block is installed on the top of the support plate, and the folding head is fixedly installed at the front end of the pushing block.
[0010] As a preferred solution of the present utility model: Sliders are installed on both sides of the bottom of the support plate, and guide rails are fixedly installed on both sides of the surface of the mounting plate. The sliders are slidably installed on the surface of the guide rails.
[0011] As a preferred solution of the present utility model: A through hole is formed on the surface of the mounting frame, the through hole corresponds to the bottom of one end of the extension arm, and the placement cavity on the surface of the rotating disk corresponds to the through hole.
[0012] As a preferred solution of the present utility model: A limiting block is installed at the bottom of one end of the extension arm, and the top end of the bending part is in contact connection with the limiting block.
[0013] Compared with the prior art, the beneficial effects of the present utility model are:
[0014] (1) A servo motor is installed inside the mounting frame. After the servo motor rotates, it drives the driving pulley at the output end to rotate. The driving pulley drives the driven pulley to rotate through the synchronous belt. The rotation of the driven pulley drives the rotating disk at the top end of the rotating rod to rotate together. The rotation of the rotating disk drives the bending part inside the placement cavity to rotate together. When the bending part to be replaced rotates to the position of the through hole, the electric push rod drives the push block to push the bending part to the limiting block at one end of the extension arm, realizing the automatic replacement of the bending part, replacing the manual replacement method, and improving the processing efficiency;
[0015] (2) Through the provided lifting assembly, a support is installed at the bottom end of the rotating disc. An electric push rod is installed on the surface of the support, and a push block is installed at the telescopic end of the electric push rod. In the normal state, the push block extends into the bottom of the placement cavity. The push block serves to support the bending part placed in the placement cavity. At the same time, under the limitation of the placement cavity, the push block can ensure that there is no deviation during lifting. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 is a schematic diagram of the structure of the rotating assembly of the present utility model;
[0018] Figure 3 is a schematic diagram of the installation structure of the lifting assembly of the present utility model;
[0019] Figure 4 is a schematic diagram of the structure of the pushing module of the present utility model.
[0020] In the figure: 1, mounting frame; 2, protective cover; 3, bending head; 4, extension arm; 5, bending part; 6, rotating assembly; 61, servo motor; 62, rotating rod; 63, rotating disc; 64, placement cavity; 65, driving pulley; 66, driven pulley; 67, synchronous belt; 7, lifting assembly; 71, support; 72, electric push rod; 73, push block; 8, mounting plate; 81, bearing seat; 82, lead screw; 83, stepping motor; 84, moving block; 85, support plate; 86, pushing block; 87, slider; 88, guide rail; 9, through hole; 10, limiting block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] To make the purpose, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.
[0022] Please refer to Figures 1-4 , a busbar bending machine with an automatic die-changing function, comprising: a mounting frame 1, a rotating assembly 6, and a lifting assembly 7; a protective cover 2 is installed on the surface of the mounting frame 1, a pushing module is provided inside the protective cover 2, a bending head 3 is installed at the front end of the pushing module, an extension arm 4 is installed on the top of the protective cover 2, and a bending part 5 is provided at the bottom of one end of the extension arm 4;
[0023] Please refer to Figure 1 , Figure 2, the rotating assembly 6 includes a servo motor 61 installed inside the mounting frame 1. The output end of the servo motor 61 is drivingly connected to a rotating rod 62. The top end of the rotating rod 62 is installed with a rotating disk 63. A number of placement cavities 64 are circumferentially formed on the surface of the rotating disk 63. Different forming bending parts 5 are placed inside the placement cavities 64. A driving pulley 65 is fixedly installed at the output end of the servo motor 61. A driven pulley 66 is fixedly installed at the bottom end of the rotating rod 62. The driving pulley 65 and the driven pulley 66 are drivingly connected by a synchronous belt 67.
[0024] During specific use: A servo motor 61 is installed inside the mounting frame 1. After the servo motor 61 rotates, it drives the driving pulley 65 at its output end to rotate. The driving pulley 65 drives the driven pulley 66 to rotate through the synchronous belt 67. The rotation of the driven pulley 66 drives the rotating disk 63 at the top end of the rotating rod 62 to rotate together. The rotation of the rotating disk 63 drives the bending part 5 inside the placement cavity 64 to rotate together. When the bending part 5 to be replaced rotates to the position of the through hole 9, the electric push rod 72 drives the push block 73 to push the bending part 5 to the limiting block 10 at one end of the extension arm 4, realizing the automatic replacement of the bending part 5, replacing the manual replacement method, and improving the processing efficiency.
[0025] Please refer to Figure 1 , Figure 3 , the lifting assembly 7 includes a plurality of supports 71 fixedly installed at the bottom of the rotating disk 63. Electric push rods 72 are fixedly installed on the surfaces of the plurality of supports 71. The telescopic ends of the electric push rods 72 are fixedly installed with push blocks 73. The push blocks 73 penetrate through the bottom of the placement cavities 64.
[0026] During specific use: Supports 71 are installed at the bottom end of the rotating disk 63. Electric push rods 72 are installed on the surfaces of the supports 71. Push blocks 73 are installed at the telescopic ends of the electric push rods 72. In the normal state, the push blocks 73 extend into the bottom of the placement cavities 64. The push blocks 73 play a role in supporting the bending part 5 placed in the placement cavities 64. At the same time, the push blocks 73 can ensure that there is no deviation during lifting under the limitation of the placement cavities 64.
[0027] Please refer to Figure 4 , the pushing module includes a mounting plate 8 fixedly installed on the surface of the mounting frame 1. A bearing block 81 is installed in the middle of the surface of the mounting plate 8. A lead screw 82 rotates inside the bearing block 81. A stepping motor 83 is fixedly installed at one end of the mounting plate 8. The output end of the stepping motor 83 is fixedly connected to one end of the lead screw 82. A moving block 84 is threadedly connected to the surface of the lead screw 82. A support plate 85 is installed at the top of the moving block 84. A pushing block 86 is installed at the top of the support plate 85. The folding head 3 is fixedly installed at the front end of the pushing block 86. Sliders 87 are installed on both sides of the bottom of the support plate 85. Guide rails 88 are fixedly installed on both sides of the surface of the mounting plate 8. The sliders 87 are slidably installed on the surfaces of the guide rails 88.
[0028] During specific use: The pushing module includes a mounting plate 8 installed on the surface of the mounting frame 1. After the stepping motor 83 rotates, it drives the screw rod 82 inside the bearing block 81 to rotate. A moving block 84 is threadedly connected to the surface of the screw rod 82. A support plate 85 is installed on the top of the moving block 84. The bottom of the support plate 85 slides on the surface of the guide rail 88 through a slider 87. When the screw rod 82 rotates, the moving block 84 drives the support plate 85 to slide along the guide rail 88. The support plate 85 drives the pushing block 86 on the top to move, thereby pushing the folding elbow 3 towards the bending part 5 at one end of the extension arm 4, facilitating the bending process of the busbar.
[0029] Please refer to Figure 1 , a through hole 9 is provided on the surface of the mounting frame 1, corresponding to the bottom of one end of the extension arm 4. The placement cavity 64 on the surface of the rotating disk 63 corresponds to the through hole 9. A limiting block 10 is installed at the bottom of one end of the extension arm 4. The top end of the bending part 5 is in contact connection with the limiting block 10.
[0030] During specific use: A through hole 9 corresponding to the bottom of one end of the extension arm 4 is provided on the surface of the mounting frame 1, and the through hole 9 corresponds to the placement cavity 64 on the surface of the rotating disk 63. In this way, when the rotating disk 63 rotates, the bending part 5 inside the placement cavity 64 can be lifted through the through hole 9 to the limiting block 10 at the bottom of one end of the extension arm 4, and the bending part 5 is limited by the limiting block 10 to ensure stability during the bending process.
[0031] A servo motor 61 is installed inside the mounting frame 1. After the servo motor 61 rotates, it drives the driving pulley 65 at the output end to rotate. The driving pulley 65 drives the driven pulley 66 to rotate through the synchronous belt 67. The rotation of the driven pulley 66 drives the rotating disk 63 at the top of the rotating rod 62 to rotate together. The rotation of the rotating disk 63 drives the bending part 5 inside the placement cavity 64 to rotate together. When the bending part 5 that needs to be replaced rotates to the position of the through hole 9, the electric push rod 72 drives the push block 73 to push the bending part 5 to the limiting block 10 at one end of the extension arm 4, realizing the automatic replacement of the bending part 5, replacing the manual replacement method, and improving the processing efficiency.
[0032] The content not described in detail in this specification belongs to the well-known prior art of those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A busbar bending machine with an automatic die-changing function, characterized in that, Including: A mounting frame (1), on the surface of which a protective cover (2) is installed. Inside the protective cover (2), there is a pushing module. At the front end of the pushing module, a folding head (3) is installed. At the top of the protective cover (2), an extension arm (4) is installed. At the bottom of one end of the extension arm (4), there is a folding part (5); A rotating assembly (6), which includes a servo motor (61) installed inside the mounting frame (1). The output end of the servo motor (61) is drivingly connected to a rotating rod (62). At the top end of the rotating rod (62), a rotating disc (63) is installed. On the surface of the rotating disc (63), a number of placement cavities (64) are circumferentially formed. Inside the placement cavities (64), different folding parts (5) are placed; A lifting assembly (7), which includes a plurality of supports (71) fixedly installed at the bottom of the rotating disc (63). On the surfaces of the plurality of supports (71), electric push rods (72) are fixedly installed. The telescopic ends of the electric push rods (72) are fixedly installed with push blocks (73). The push blocks (73) penetrate through the bottom of the placement cavities (64).
2. The bus bar bender with an automatic die-changing function according to claim 1, wherein: A driving pulley (65) is fixedly installed at the output end of the servo motor (61). A driven pulley (66) is fixedly installed at the bottom end of the rotating rod (62). The driving pulley (65) and the driven pulley (66) are drivingly connected by a synchronous belt (67).
3. A bus bar bending machine with an automatic die changing function according to claim 1, characterized in that: The pushing module includes a mounting plate (8) fixedly installed on the surface of the mounting frame (1). In the middle of the surface of the mounting plate (8), a bearing seat (81) is installed. Inside the bearing seat (81), a lead screw (82) rotates. At one end of the mounting plate (8), a stepping motor (83) is fixedly installed. The output end of the stepping motor (83) is fixedly connected to one end of the lead screw (82).
4. The busbar bender with an automatic die-changing function according to claim 3, characterized in that: A moving block (84) is threadedly connected to the surface of the lead screw (82). At the top of the moving block (84), a support plate (85) is installed. At the top of the support plate (85), a pushing block (86) is installed. The folding head (3) is fixedly installed at the front end of the pushing block (86).
5. The busbar bender with an automatic die-changing function according to claim 4, wherein: Sliders (87) are installed on both sides of the bottom of the support plate (85). Guide rails (88) are fixedly installed on both sides of the surface of the mounting plate (8). The sliders (87) are slidably installed on the surfaces of the guide rails (88).
6. The busbar bending machine with an automatic die-changing function according to claim 1, characterized in that: A through hole (9) is formed on the surface of the mounting frame (1), corresponding to the bottom of one end of the extension arm (4). The placement cavities (64) on the surface of the rotating disc (63) correspond to the through hole (9).
7. A bus bar bending machine with an automatic die changing function according to claim 1, characterized in that: A limiting block (10) is installed at the bottom of one end of the extension arm (4). The top end of the folding part (5) is in contact connection with the limiting block (10).
Citation Information
Patent Citations
Bus bending machine
CN216705556U