Stamping die for metal plate machining

By introducing the protective mechanism of rotating gears, racks, motors and transmission belts into the stamping dies, as well as the design of extrusion rods, wedge blocks and rollers, the problem of material splashing and molding materials is difficult to remove, and safety and production efficiency are improved.

CN223070284UActive Publication Date: 2025-07-08PINGDINGSHAN CAIXIN IND & TRADE CO LTD
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Patent Information

Application Number
CN202422211374.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-07-08
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

The materials of existing stamping molds are prone to splash during use, affecting the safety of staff, and it is difficult to quickly remove the molding materials, reducing production efficiency.

Method used

A stamping die for metal sheet processing is designed, using a protective mechanism that cooperates with rotating gears, racks, motors and transmission belts to prevent material splashing; by extruding components such as rods, wedge blocks, rollers, etc., the smooth extrusion of the material is achieved and adhesion is avoided.

Benefits of technology

Effectively prevent material splashing, ensure staff safety, and improve the removal efficiency of molded materials and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223070284U_ABST
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Abstract

The utility model discloses a stamping die for metal plate machining, and belongs to the technical field of stamping dies. Comprising a base, a lower mold is fixedly installed at the top of the base, a top plate is fixedly installed at the top of the base through a supporting rod, and an upper mold extending to the bottom of the top plate is movably installed at the top of the top plate through a hydraulic cylinder. Through mutual cooperation of a rotating gear, a rack, a motor and a transmission belt, the motor can drive a bevel gear set to rotate synchronously through rotation of the output end of the motor, the transmission belt can drive a belt wheel on one side of the rotating gear to rotate under the action of the bevel gear set, and therefore the rotating gear can rotate synchronously; and the protective cover can slide along the inner side of the upper die through mutual cooperation between the rotating gear and the rack, the upper die and the lower die can be protected through the protective cover during stamping work, and the situation that materials splash to injure workers is prevented.
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Description

Technical Field

[0001] The present application relates to the technical field of stamping dies, and more specifically, to a stamping die for processing metal sheets. Background Art

[0002] A stamping die is a special process equipment that processes materials (metal or non-metal) into parts (or semi-finished products) during cold stamping processing, called a cold stamping die. During the use of a stamping die, corresponding accessories are required to assist to ensure the stability of the die during the stamping process.

[0003] In the related art, in order to solve the problem that most current stamping dies are fixed by bolts, the operation of replacing the die is too cumbersome, inconvenient to replace, and affects production efficiency, the patent with the publication number CN218134514U provides a hardware fitting for a stamping die. This hardware fitting for a stamping die can, through the mutual cooperation between a driving plate, a driving screw, a clamping screw, a fixing clamp, etc., replace different dies according to different production requirements, so as to fix dies of different models and sizes. When replacing the die, the die is released from fixation and then removed from the workbench; through the combined action of a pressure rod, a limiting block, a return spring, etc., the workpiece steel plate can be tightly fixed when pressed down, preventing displacement during stamping and resulting in incorrect stamping.

[0004] Although the above-mentioned prior art solution can, through the combined action of a pressure rod, a limiting block, a return spring, etc., tightly fix the workpiece steel plate when pressed down, preventing displacement during stamping and resulting in incorrect stamping, there are still the following defects: when the material is subjected to an impact force, some materials are prone to splashing, which will affect the personal safety of the staff. At the same time, it is not convenient to take out the formed material after stamping, thus reducing production efficiency.

[0005] In view of this, we propose a stamping die for processing metal sheets. Summary of the Utility Model

[0006] 1. Technical Problems to be Solved

[0007] The purpose of the present application is to provide a stamping die for processing metal sheets, which solves the technical problems that materials are prone to splashing, affecting the personal safety of the staff, and it is not convenient to take out the formed materials after stamping, and achieves the technical effect of cleaning the dust on the rollers.

[0008] 2. Technical Solutions

[0009] The present application provides a stamping die for metal sheet processing, including: a base, a lower die is fixedly installed on the top of the base, a top plate is fixedly installed on the top of the base through a support rod, an upper die extending to the bottom of the top plate is movably installed on the top of the top plate through a hydraulic cylinder, and a protection mechanism is slidably installed inside the upper die;

[0010] The protection mechanism includes a protective cover, the protective cover is slidably installed inside the upper die, rotary gears are rotatably installed on both sides of the bottom of the top plate, racks meshing with the rotary gears are fixedly installed on the outer sides of the protective cover, an extrusion mechanism is arranged at the bottom of the base, the extrusion mechanism includes an installation box, the installation box is fixedly installed at the bottom of the base, a wedge block is slidably installed inside the installation box, a push rod extending out of the installation box is fixedly installed at one end of the wedge block, a pressing rod extending to the lower die is movably installed inside the base, a pressing block is fixedly installed at the top of the pressing rod, and a mounting plate is fixedly installed at the bottom of the pressing rod.

[0011] Preferably, a roller is rotatably installed at the bottom of the mounting plate, the roller cooperates with the wedge block, and return springs are sleeved on the outer parts of the pressing rod and the push rod.

[0012] Preferably, the wedge block is slidably installed in the installation box through a sliding groove, a pressing plate is fixedly installed at one end of the push rod, and anti-slip lines are arranged on the pressing plate.

[0013] Preferably, a motor is fixedly installed on the top of the top plate, a bevel gear set is meshingly installed at the output end of the motor, and the bevel gear set and the rotary gear are installed through a transmission belt.

[0014] Preferably, the rotary gear is rotatably installed on the top plate through a mounting seat, a pulley cooperating with the transmission belt is fixedly installed at the rear end of the mounting seat, and the pulley is fixedly installed between the rotary gear.

[0015] Preferably, the upper die and the protective cover are slidably installed through a sliding groove, and a movable groove for the protective cover to slide is arranged on the upper die.

[0016] 3. Beneficial effects

[0017] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0018] 1. In this application, through the mutual cooperation among the rotating gear, the rack, the motor, and the transmission belt, the rotation of the output end of the motor can drive the conical gear set to rotate synchronously. Under the action of the conical gear set, the transmission belt can drive the pulley on one side of the rotating gear to rotate, so that the rotating gear can rotate synchronously. By utilizing the mutual cooperation between the rotating gear and the rack, the protective cover can slide along the inner side of the upper die. During the stamping operation, the protective cover can be used to protect the upper die and the lower die, preventing the material from splashing and causing harm to the staff.

[0019] 2. In this application, through the mutual cooperation among the extrusion rod, the extrusion block, the wedge block, the roller, and the push rod, by extruding the extrusion plate, the push rod can slide along the inside of the installation box, thereby driving the wedge block to move along the inside of the chute. Through the cooperation between the roller and the wedge block, the wedge block can be used to push the installation plate, enabling the extrusion rod to move inside the base and the lower die. The extrusion block can be used to extrude the material inside the lower die, preventing it from adhering to the inside of the lower die, thereby increasing the working efficiency. Brief Description of the Drawings

[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the first appearance of a stamping die for metal sheet processing disclosed in a preferred embodiment of this application;

[0021] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the second appearance of a stamping die for metal sheet processing disclosed in a preferred embodiment of this application;

[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the protection mechanism disclosed in a preferred embodiment of this application;

[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the installation of the rotating gear and the rack disclosed in a preferred embodiment of this application;

[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the installation of the upper die and the protective cover disclosed in a preferred embodiment of this application;

[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the extrusion mechanism disclosed in a preferred embodiment of this application.

[0026] Description of reference numerals in the figure: 1. Base; 101. Lower die; 102. Support rod; 103. Top plate; 104. Hydraulic cylinder; 105. Upper die; 106. Movable groove; 2. Protection mechanism; 201. Protective cover; 202. Sliding groove; 203. Mounting seat; 204. Rotating gear; 205. Rack; 206. Motor; 207. Bevel gear set; 208. Transmission belt; 3. Extrusion mechanism; 301. Mounting box; 302. Wedge block; 303. Chute; 304. Push rod; 305. Extrusion plate; 306. Return spring; 307. Extrusion rod; 308. Extrusion block; 309. Mounting plate; 310. Roller. Specific implementation mode

[0027] The present application will be further described in detail below with reference to the accompanying drawings of the specification.

[0028] Embodiment 1

[0029] Refer to Figures 1-6 , the embodiment of the present application discloses a stamping die for metal sheet processing, including: a base 1, a lower die 101 is fixedly installed on the top of the base 1, a top plate 103 is fixedly installed on the top of the base 1 through a support rod 102, an upper die 105 extending to the bottom of the top plate 103 is movably installed on the top of the top plate 103 through a hydraulic cylinder 104, a protection mechanism 2 is slidably installed inside the upper die 105, the protection mechanism 2 includes a protective cover 201, the protective cover 201 is slidably installed inside the upper die 105, rotating gears 204 are rotatably installed on both sides of the bottom of the top plate 103, racks 205 meshing with the rotating gears 204 are fixedly installed on the outer sides of the protective cover 201, an extrusion mechanism 3 is arranged at the bottom of the base 1, the extrusion mechanism 3 includes a mounting box 301, the mounting box 301 is fixedly installed at the bottom of the base 1, a wedge block 302 is slidably installed inside the mounting box 301, a push rod 304 extending out of the mounting box 301 is fixedly installed at one end of the wedge block 302, an extrusion rod 307 extending to the lower die 101 is movably installed inside the base 1, an extrusion block 308 is fixedly installed at the top of the extrusion rod 307, and a mounting plate 309 is fixedly installed at the bottom of the extrusion rod 307. The mutual cooperation between the rotating gear 204 and the rack 205 can make the protective cover 201 slide along the inside of the upper die 105, and the protective cover 201 can be used to protect the upper die 105 and the lower die 101 during the stamping operation, preventing the situation that the material splashes and causes harm to the staff.

[0030] Further, roller 310 is rotatably installed at the bottom of mounting plate 309. Roller 310 cooperates with wedge block 302. Return springs 306 are sleeved on the outer parts of extrusion rod 307 and push rod 304. The return springs 306 enable the extrusion rod 307 and the push rod 304 to effectively rebound after being released, which is more convenient during use and can be reused during operation.

[0031] Embodiment 2

[0032] A stamping die for metal sheet processing proposed by the present utility model. Compared with Embodiment 1, please refer to Figures 2-6 , wedge block 302 is slidably installed between mounting box 301 through chute 303. One end of push rod 304 is fixedly installed with extrusion plate 305, and anti-slip lines are arranged on extrusion plate 305. A motor 206 is fixedly installed on the top of top plate 103. The output end of motor 206 is meshed with a bevel gear set 207. The bevel gear set 207 and rotating gear 204 are installed through a transmission belt 208. Under the action of the bevel gear set 207, the transmission belt 208 can drive the pulley on one side of the rotating gear 204 to rotate, so that the rotating gear 204 can rotate synchronously. By using the cooperation between the rotating gear 204 and the rack 205, the protective cover 201 can slide along the inner side of the upper die 105.

[0033] Further, the rotating gear 204 is rotatably installed between the top plate 103 through a mounting seat 203. A pulley cooperating with the transmission belt 208 is fixedly installed at the rear end of the mounting seat 203, and the pulley is fixedly installed with the rotating gear 204. The upper die 105 and the protective cover 201 are slidably installed through a sliding groove 202. An activity groove 106 for the protective cover 201 to slide is arranged on the upper die 105. By squeezing the extrusion plate 305, the push rod 304 can slide along the inside of the mounting box 301, thereby driving the wedge block 302 to move along the inside of the chute 303. Through the cooperation between the roller 310 and the wedge block 302, the wedge block 302 can push the mounting plate 309, so that the extrusion rod 307 can move inside the base 1 and the lower die 101.

[0034] In summary, when the stamping die for processing metal sheets disclosed in the embodiments of the present application is in use, the rotation of the output end of the motor 206 can drive the bevel gear set 207 to rotate synchronously. Under the action of the bevel gear set 207, the transmission belt 208 can drive the pulley on one side of the rotating gear 204 to rotate, so that the rotating gear 204 can rotate synchronously. The mutual cooperation between the rotating gear 204 and the rack 205 enables the protective cover 201 to slide along the inner side of the upper die 105. During the stamping operation, the protective cover 201 can be used to protect the upper die 105 and the lower die 101 to prevent the situation where the material splashes and causes harm to the staff. By squeezing the extrusion plate 305, the push rod 304 can slide along the inside of the installation box 301, thereby driving the wedge block 302 to move along the inside of the chute 303. Through the cooperation between the roller 310 and the wedge block 302, the wedge block 302 can push the installation plate 309, so that the extrusion rod 307 can move inside the base 1 and the lower die 101. The extrusion block 308 can extrude the material inside the lower die 101 to prevent it from sticking inside the lower die 101, thereby increasing the work efficiency.

[0035] The standard parts used in the present invention can all be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art. In addition, the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A stamping die for metal sheet processing, characterized in that: It includes: a base (1), a lower mold (101) is fixedly installed on the top of the base (1), a top plate (103) is fixedly installed on the top of the base (1) through a support rod (102), an upper mold (105) extending to the bottom of the top plate (103) is movably installed on the top of the top plate (103) through a hydraulic cylinder (104), and a protection mechanism (2) is slidably installed inside the upper mold (105); The protection mechanism (2) includes a protective cover (201), the protective cover (201) is slidably installed inside the upper mold (105), rotary gears (204) are rotatably installed on both sides of the bottom of the top plate (103), racks (205) meshing with the rotary gears (204) are fixedly installed on the outer sides of the protective cover (201), an extrusion mechanism (3) is arranged at the bottom of the base (1), the extrusion mechanism (3) includes an installation box (301), the installation box (301) is fixedly installed at the bottom of the base (1), a wedge block (302) is slidably installed inside the installation box (301), one end of the wedge block (302) is fixedly installed with a push rod (304) extending out of the installation box (301), an extrusion rod (307) extending to the lower mold (101) is movably installed inside the base (1), an extrusion block (308) is fixedly installed at the top of the extrusion rod (307), and a mounting plate (309) is fixedly installed at the bottom of the extrusion rod (307).

2. The stamping die for processing metal sheets according to claim 1, wherein: A roller (310) is rotatably installed at the bottom of the mounting plate (309), the roller (310) cooperates with the wedge block (302), and return springs (306) are sleeved on the outer parts of the extrusion rod (307) and the push rod (304).

3. A stamping die for processing metal sheets according to claim 1, characterized in that: The wedge block (302) is slidably installed in the installation box (301) through a chute (303), one end of the push rod (304) is fixedly installed with an extrusion plate (305), and anti-slip lines are arranged on the extrusion plate (305).

4. A stamping die for processing metal sheets according to claim 1, characterized in that: A motor (206) is fixedly installed on the top of the top plate (103), a bevel gear set (207) is meshingly installed at the output end of the motor (206), and the bevel gear set (207) and the rotary gear (204) are installed through a transmission belt (208).

5. A stamping die for metal sheet processing according to claim 4, characterized in that: The rotary gear (204) is rotatably installed with the top plate (103) through a mounting seat (203), a pulley cooperating with the transmission belt (208) is fixedly installed at the rear end of the mounting seat (203), and the pulley is fixedly installed with the rotary gear (204).

6. The stamping die for processing metal sheets according to claim 1, characterized in that: The upper mold (105) and the protective cover (201) are slidably installed through a sliding groove (202), and a movable groove (106) for the protective cover (201) to slide is arranged on the upper mold (105).

Citation Information

Patent Citations

  • Hardware fitting for stamping die

    CN218134514U