Cutting machine for guardrail production

By designing a cutoff machine for guardrail production, the combination of telescopic rod, motor, transmission wheel and cutting device is used to solve the problem of guardrail fixing, automatic fixing and cutting, reducing labor intensity and safety hazards, and cooling through the water pump nozzle, improving the practicality of the equipment.

CN223070541UActive Publication Date: 2025-07-08HUBEI GUANGSHUN ALUMINUM CO LTD
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Patent Information

Application Number
CN202422191786.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-07
Publication Date
2025-07-08
Estimated Expiration
2034-09-07

AI Technical Summary

Technical Problem

During the production process of existing guardrails, it is difficult for the cut-off device to effectively fix the guardrails, resulting in high labor intensity for staff and safety hazards.

Method used

A cutoff machine for the production of guardrails was designed. By combining telescopic rods, motors, transmission wheels, threaded rods and cutting devices, automatic fixing and cutting is achieved, and the guardrails are cooled down with water pumps and spray heads.

Benefits of technology

Automatic fixing and cutting of guardrails is realized, which reduces the labor intensity of staff, improves safety, and avoids high temperature damage to guardrails during cutting, enhancing the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a guillotine shear for guardrail production, which relates to the technical field of guardrail production and comprises a mounting frame, and two support plates are fixedly mounted at the top of the mounting frame. When the guardrail needs to be cut, the guardrail is firstly conveyed to a proper position, then a fixing plate is driven to move downwards under the action of a telescopic rod, so that the guardrail is extruded and fixed, and then a cutting device can be driven to move downwards to a proper position under the action of a second motor, a first transmission wheel, a second transmission wheel and a threaded rod; then a cutting device is started, and meanwhile, under the action of a third motor, a threaded lead screw is driven to rotate so as to drive a movable block and the cutting device to move, so that cutting of the guardrail is completed, displacement of the guardrail during cutting is avoided, workers are prevented from manually fixing and conveying the guardrail, and then the fixing effect of the guardrail is greatly improved; and the labor intensity of workers and potential safety hazards are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of guardrail production, in particular to a cutting machine for guardrail production. Background Art

[0002] With the acceleration of the urbanization process, guardrails, as important traffic safety facilities, have been widely used. Guardrails can not only effectively protect the safety of pedestrians and vehicles, but also beautify the urban environment. Therefore, the continuous improvement of its production technology is particularly important. In the production process of guardrails, the cutting machine is one of the key equipment.

[0003] In the prior art, when producing guardrails, a cutting device is needed to cut the guardrails to make them more convenient for transportation or installation. However, most cutting devices rely on workers to manually carry and fix the guardrails. As a result, when cutting the guardrails, it not only increases the labor intensity of the workers, but also has problems such as poor fixing effect and high safety hazards. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problem that when using the above-mentioned equipment, it is difficult to convey and fix the guardrails, resulting in a large labor intensity of the workers when cutting the guardrails. Therefore, a cutting machine for guardrail production is proposed.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A cutting machine for guardrail production, including an installation frame. Two support plates are fixedly installed at the top of the installation frame. Two embedding grooves are respectively opened on one side of the outer walls of the two support plates. Fixing plates are movably embedded between the inner surfaces of every two of the four embedding grooves. One side of the outer wall of one of the two support plates is fixedly installed with a telescopic rod, and the telescopic end of the telescopic rod is fixedly connected to the outer wall of the fixing plate. Activity grooves are respectively opened on one side of the outer walls of the two support plates. An activity frame is movably embedded between the inner surfaces of the two activity grooves. A threaded rod is movably inserted into the inner surface of the activity frame. A first transmission wheel is fixedly sleeved on the outer surface of the threaded rod. A second motor is fixedly installed on one side of the outer wall of the other of the two support plates.

[0006] Preferably, a second transmission wheel is fixedly sleeved on the output end of the second motor, and the outer surface of the second transmission wheel is meshed with the outer surface of the first transmission wheel. An activity block is movably embedded in the inner surface of the activity frame.

[0007] Preferably, a threaded lead screw is movably inserted into the inner surface of the activity block. A third motor is fixedly installed on one side of the outer wall of the activity frame, and the output end of the third motor is fixedly connected to the outer surface of the threaded lead screw. A cutting device is fixedly installed at the bottom of the activity block.

[0008] Preferably, a plurality of conveying shafts are movably inserted between the inner walls of the mounting frame, and meshing wheels are fixedly sleeved on the outer walls of the plurality of conveying shafts.

[0009] Preferably, a chain is movably sleeved between the outer walls of the plurality of meshing wheels. A first gear is fixedly sleeved on the outer wall of one of the plurality of conveying shafts. A first motor is fixedly installed on one side of the outer wall of the mounting frame. A second gear is fixedly sleeved on the output end of the first motor, and the outer wall of the second gear is meshed with the outer wall of the first gear.

[0010] Preferably, a bottom plate is fixedly installed at the bottom of the inner wall of the mounting frame. A cutting groove is formed at the top of the bottom plate. A water storage tank is fixedly installed on one side of the inner wall of the mounting frame. A conveying pipe is fixedly communicated with the top of the water storage tank.

[0011] Preferably, two spray heads are fixedly communicated with the outer wall of the conveying pipe, and the outer walls of the spray heads are fixedly inserted into the inner walls of the support plates. A water pump is fixedly installed at the top of the water storage tank, and the water pump is arranged on the outer wall of the conveying pipe.

[0012] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0013] 1. During the use of the present utility model, through the interaction of a series of components, when it is necessary to cut the guardrail, first, under the mutual cooperation of structures such as the first motor, the first gear, and the second gear, the guardrail can be transported. When the guardrail is transported to a suitable position, then under the action of the telescopic rod, the fixed plate is driven to move downward, so as to squeeze and fix the guardrail. Subsequently, under the action of the second motor, the first transmission wheel, the second transmission wheel, and the threaded rod, the cutting device can be driven to move downward to a suitable position. Then, the cutting device is started. At the same time, under the action of the third motor, the threaded screw rod is driven to rotate, thereby driving the movable block and the cutting device to move, so as to complete the cutting of the guardrail, avoiding the displacement of the guardrail during cutting, thus avoiding manual fixing and conveying of the guardrail by workers, and further greatly improving the fixing effect of the guardrail, reducing the labor intensity of workers and the occurrence of potential safety hazards.

[0014] 2. During the use of the present utility model, through the interaction of a series of components, when the guardrail is being cut, under the action of the water pump and the conveying pipe, the water inside the water storage tank is sucked out and sprayed from the spray heads, so as to cool the guardrail during cutting, avoiding damage to the guardrail caused by the high temperature during cutting, and thus greatly improving the practicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional front view structure diagram of a cutting machine for guardrail production proposed by the present utility model;

[0016] Figure 2 The present utility model provides an exploded front view structure diagram of a cutting machine for guardrail production;

[0017] Figure 3 The present utility model provides a sectional exploded front view structure diagram of a cutting machine for guardrail production;

[0018] Figure 4 The present utility model provides a partial exploded front view structure diagram of a cutting machine for guardrail production.

[0019] Legend:

[0020] 1. Mounting frame; 2. Conveyor shaft; 3. Meshing wheel; 4. Chain; 5. First gear; 6. First motor; 7. Second gear; 8. Base plate; 9. Cutting groove; 10. Water storage tank; 11. Delivery pipe; 12. Sprinkler head; 13. Water pump; 14. Support plate; 15. Embedded groove; 16. Fixed plate; 17. Telescopic rod; 18. Movable groove; 19. Movable frame; 20. Threaded rod; 21. First transmission wheel; 22. Second motor; 23. Second transmission wheel; 24. Movable block; 25. Threaded lead screw; 26. Third motor; 27. Cutting device. Detailed implementation manners

[0021] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the present utility model will be further described below in conjunction with the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0022] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited to the limitations of the specific embodiments disclosed in the following specification.

[0023] Example 1: As Figures 1-4As shown in the figure, the utility model provides a cutting machine for guardrail production, which includes an installation frame 1. At the top of the installation frame 1, two support plates 14 are fixedly installed. On one side of the outer walls of the two support plates 14, two embedding grooves 15 are respectively opened. Between the inner surfaces of every two of the four embedding grooves 15, a fixing plate 16 is movably embedded. On one side of the outer wall of one of the two support plates 14, a telescopic rod 17 is fixedly installed, and the telescopic end of the telescopic rod 17 is fixedly connected to one side of the outer wall of the fixing plate 16. On one side of the outer walls of the two support plates 14, moving grooves 18 are respectively opened. Between the inner surfaces of the two moving grooves 18, a moving frame 19 is movably embedded. A threaded rod 20 is movably inserted into the inner surface of the moving frame 19. A first transmission wheel 21 is fixedly sleeved on the outer surface of the threaded rod 20. On one side of the outer wall of the other of the two support plates 14, a second motor 22 is fixedly installed. A second transmission wheel 23 is fixedly sleeved on the output end of the second motor 22, and the outer surface of the second transmission wheel 23 is meshed with the outer surface of the first transmission wheel 21. A moving block 24 is movably embedded in the inner surface of the moving frame 19. A threaded lead screw 25 is movably inserted into the inner surface of the moving block 24. On one side of the outer wall of the moving frame 19, a third motor 26 is fixedly installed, and the output end of the third motor 26 is fixedly connected to the outer surface of the threaded lead screw 25. A cutting device 27 is fixedly installed at the bottom of the moving block 24.

[0024] The effect achieved by the entire embodiment 1 is that when the guardrail moves to a suitable position, first, under the action of the telescopic rod 17, the fixing plate 16 is driven to move downward, thereby squeezing and fixing the guardrail to prevent the guardrail from shifting during cutting. Then, the cutting device 27 is started. Under the action of the second motor 22, the second transmission wheel 23 is driven to rotate, and under the action of the first transmission wheel 21, the threaded rod 20 is driven to rotate, thereby driving the moving frame 19 to move downward and driving the cutting device 27 to move downward to a suitable position. At the same time, under the action of the third motor 26, the threaded lead screw 25 is driven to rotate, thereby driving the moving block 24 to move and driving the cutting device 27 to move, thus completing the cutting of the guardrail and avoiding the problem that the staff needs to manually fix the guardrail, greatly improving the practicability of the equipment.

[0025] Embodiment 2: As Figures 2-4As shown, a plurality of conveying shafts 2 are movably inserted between the inner walls of the mounting frame 1. Meshing wheels 3 are fixedly sleeved on the outer walls of the plurality of conveying shafts 2. A chain 4 is movably sleeved between the outer walls of the plurality of meshing wheels 3. A first gear 5 is fixedly sleeved on the outer wall of one of the plurality of conveying shafts 2. A first motor 6 is fixedly installed on one side of the outer wall of the mounting frame 1. A second gear 7 is fixedly sleeved on the output end of the first motor 6. The outer wall of the second gear 7 is meshed with the outer wall of the first gear 5. A bottom plate 8 is fixedly installed at the bottom of the inner wall of the mounting frame 1. A cutting groove 9 is formed at the top of the bottom plate 8. A water storage tank 10 is fixedly installed on one side of the inner wall of the mounting frame 1. A conveying pipe 11 is fixedly communicated with the top of the water storage tank 10. Two spray heads 12 are fixedly communicated with the outer wall of the conveying pipe 11. The outer walls of the spray heads 12 are fixedly inserted into the inner walls of the support plates 14. A water pump 13 is fixedly installed on the top of the water storage tank 10. The water pump 13 is arranged on the outer wall of the conveying pipe 11.

[0026] The overall effect achieved by the entire Embodiment 2 is that when the guardrail needs to be cut, first, the guardrail is carried onto the conveying shaft 2. Then, under the action of the first motor 6, the second gear 7 is driven to rotate. At the same time, under the action of the first gear 5, the conveying shaft 2 is driven to rotate. And under the action of the meshing wheels 3 and the chain 4, the guardrail can be driven to move forward. When it moves to the top of the bottom plate 8, the first motor 6 stops working. Subsequently, the guardrail is fixed and cut. While cutting, under the action of the water pump 13 and the conveying pipe 11, the tap water inside the water storage tank 10 is sent into the spray heads 12 and sprayed out from the spray heads 12, which plays a role in cooling the guardrail, avoiding damage to the guardrail due to excessive temperature during cutting. At the same time, it can also reduce the temperature of the waste chips during cutting, avoiding harm to the staff caused by the waste chips with too high temperature, greatly improving the practicability of the equipment.

[0027] Working principle: When it is necessary to use the cutting machine to cut the guardrail, first move the guardrail onto the conveying shaft 2. Then, under the action of the first motor 6, the second gear 7 is driven to rotate. At the same time, under the action of the first gear 5, the conveying shaft 2 is driven to rotate. And under the action of the meshing wheel 3 and the chain 4, the guardrail can be driven to move forward. When it moves to the top of the bottom plate 8, the first motor 6 stops working. Subsequently, under the action of the telescopic rod 17, the fixing plate 16 is driven to move downward, so as to squeeze and fix the guardrail, avoiding the displacement of the guardrail during cutting. Then start the cutting device 27. Under the action of the second motor 22, the second transmission wheel 23 is driven to rotate. And under the action of the first transmission wheel 21, the threaded rod 20 is driven to rotate, thereby driving the movable frame 19 to move downward and driving the cutting device 27 to move downward to a suitable position. At the same time, under the action of the third motor 26, the threaded screw rod 25 is driven to rotate, thereby driving the movable block 24 to move and driving the cutting device 27 to move, thus completing the cutting of the guardrail. During cutting, under the action of the water pump 13 and the conveying pipe 11, the tap water inside the water storage tank 10 is sent into the nozzle 12 and sprayed out from the nozzle 12, playing a role in cooling the guardrail, avoiding damage to the guardrail due to excessive temperature during cutting. At the same time, it can also reduce the temperature of the waste chips during cutting, avoiding harm to the staff caused by high-temperature waste chips, and improving the actual use effect of the cutting device.

[0028] The above are only the preferred embodiments of the present invention, and are not limitations to the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims

1. A cutting machine for producing guardrails, characterized in that: It includes a mounting frame (1). At the top of the mounting frame (1), two support plates (14) are fixedly installed. On one side of the outer walls of the two support plates (14), two embedding grooves (15) are respectively opened. Between the inner walls of every two of the four embedding grooves (15), a fixing plate (16) is movably embedded. On one side of the outer wall of one of the two support plates (14), a telescopic rod (17) is fixedly installed, and the telescopic end of the telescopic rod (17) is fixedly connected to the outer wall of the fixing plate (16). On one side of the outer walls of the two support plates (14), moving grooves (18) are respectively opened. Between the inner walls of the two moving grooves (18), a moving frame (19) is movably embedded. A threaded rod (20) is movably inserted into the inner wall of the moving frame (19). A first transmission wheel (21) is fixedly sleeved on the outer surface of the threaded rod (20). On one side of the outer wall of the other of the two support plates (14), a second motor (22) is fixedly installed.

2. The cutting machine for producing guardrails according to claim 1, characterized in that: A second transmission wheel (23) is fixedly sleeved on the output end of the second motor (22), and the outer surface of the second transmission wheel (23) is meshed with the outer surface of the first transmission wheel (21). A moving block (24) is movably embedded in the inner wall of the moving frame (19).

3. The cutting machine for producing guardrails according to claim 2, characterized in that: A threaded lead screw (25) is movably inserted into the inner wall of the moving block (24). On one side of the outer wall of the moving frame (19), a third motor (26) is fixedly installed, and the output end of the third motor (26) is fixedly connected to the outer surface of the threaded lead screw (25). A cutting device (27) is fixedly installed at the bottom of the moving block (24).

4. The cutting machine for producing guardrails according to claim 3, wherein: A plurality of conveying shafts (2) are movably inserted between the inner walls of the mounting frame (1). Meshing wheels (3) are fixedly sleeved on the outer surfaces of the plurality of conveying shafts (2).

5. The cutting machine for producing guardrails according to claim 4, characterized in that: A chain (4) is movably sleeved between the outer surfaces of the plurality of meshing wheels (3). A first gear (5) is fixedly sleeved on the outer surface of one of the plurality of conveying shafts (2). On one side of the outer wall of the mounting frame (1), a first motor (6) is fixedly installed. A second gear (7) is fixedly sleeved on the output end of the first motor (6), and the outer surface of the second gear (7) is meshed with the outer surface of the first gear (5).

6. The cutting machine for producing guardrails according to claim 5, wherein: A bottom plate (8) is fixedly installed at the bottom of the inner wall of the mounting frame (1). A cutting groove (9) is opened at the top of the bottom plate (8). On one side of the inner wall of the mounting frame (1), a water storage tank (10) is fixedly installed. A conveying pipe (11) is fixedly communicated with the top of the water storage tank (10).

7. The cutting machine for producing guardrails according to claim 6, characterized in that: Two spray heads (12) are fixedly communicated with the outer surface of the conveying pipe (11), and the outer surface of the spray head (12) is fixedly inserted into the inner wall of the support plate (14). A water pump (13) is fixedly installed at the top of the water storage tank (10), and the water pump (13) is arranged on the outer surface of the conveying pipe (11).