Linear cutting device with fence cleaning structure
By introducing a shortcut cleaning structure into the online cutting device, including the workbench, the fence shell, the clamp seat and the tensioning wheel, the problem of waste and dust scattering is solved, and the effect of environmental cleaning and operator health protection is achieved.
Patent Information
- Application Number
- CN202422015641.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The lack of a fence cleaning structure of wire cutting equipment causes waste, dust and other impurities to scatter everywhere during the cutting process, polluting the environment and threatening the health of operators.
A wire cutting device with its own fence cleaning structure is designed, including a work table, a fence shell, a clamp seat, a tensioning wheel and a voltage console. The workpiece to be cut is stored through the work table, the fence shell prevents waste from splashing, the clamp seat clamps the cutting line, the tensioning wheel adjusts the tension, the voltage console adjusts the voltage to control the cutting line temperature, and collects waste through the air pump group.
Effectively prevent waste and dust from scattering, keep the working environment clean, protect the health of operators, and ensure stable operation of cutting lines and temperature control.
Smart Images
Figure CN223070587U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire cutting devices, and relates to a wire cutting device with a self - contained enclosure cleaning structure. Background Technique
[0002] Wire cutting, also known as electrical discharge wire cutting, is a machining method that uses a moving metal wire (such as molybdenum wire, copper wire or alloy wire) as the electrode wire. High temperature is generated by pulsed electrical discharge between the electrode wire and the workpiece, melting or vaporizing the metal, thereby cutting out parts. As a fine machining process, wire cutting operations have extremely high requirements for the working environment and the cleanliness of the equipment. However, if the wire cutting equipment does not have a self - contained enclosure cleaning structure during operation, a series of problems will arise.
[0003] The lack of an enclosure cleaning structure will cause impurities such as waste materials and dust generated during the cutting process to scatter everywhere. This will not only pollute the working environment but also pose a threat to the physical health of the operators. Working in such an environment for a long time, operators are prone to inhaling harmful dust and developing respiratory diseases. Therefore, there is an urgent need for a wire cutting device with a self - contained enclosure cleaning structure to solve the above problems. Summary of the Invention
[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a wire cutting device with a self - contained enclosure cleaning structure to solve the problems raised in the above background technique.
[0005] The utility model is realized through the following technical solutions: A wire cutting device with a self - contained enclosure cleaning structure includes: a voltage control console and a lower fixing seat. A set of air pump groups for sucking cutting waste from the blanking box into the recycling box is provided at the lower end of the voltage control console;
[0006] A set of recycling boxes for recycling wire cutting waste is provided at the lower end of the air pump groups. A blanking box for receiving the wire cutting waste inside the blanking seat is provided on the left side of the recycling box;
[0007] A set of bearing plates for bearing the blanking seat is provided on the outer side of the upper end of the blanking box. A blanking seat for the wire cutting waste of the workpiece is provided inside the bearing plate. A working table for storing the workpiece to be cut is provided at the upper end of the blanking seat, and the workpiece to be cut can be stored by using the working table.
[0008] As a preferred implementation manner, a set of enclosure shells for preventing the wire cutting waste of the workpiece from splashing is provided on the outer side of the working table. A lower fixing seat for connecting and fixing the lower end of the cutting wire is provided inside the middle position of the working table, and the enclosure shell can be used to prevent the waste from splashing during wire cutting of the workpiece.
[0009] As a preferred embodiment, a set of clamping seats for clamping and limiting the left and right sides of the cutting wire are provided at the upper end of the lower fixing seat, and a set of insulating platforms for conducting electricity to the cutting wire are provided at the lower end of the clamping seats, so that the left and right sides of the cutting wire can be clamped and limited by using the clamping seats.
[0010] As a preferred embodiment, a set of support seats are provided at the rear end of the insulating platform, a set of electric cylinders are provided at the lower end of the rear side of the support seats, the upper ends of the electric cylinders are fixedly connected to the lower end of the rear side of the support seats, and a set of tensioning wheels for adjusting the tension of the cutting wire are provided at the upper end of the cutting wire, so that the tension of the cutting wire can be adjusted by using the tensioning wheels.
[0011] As a preferred embodiment, there are two sets of tensioning wheels, and the cross-sectional diameter of the left tensioning wheel is twice that of the right tensioning wheel. A set of wire guiding groups for releasing and winding the cutting wire are provided on the left side of the tensioning wheels, so that the cutting wire can be released and wound by using the wire guiding groups.
[0012] As a preferred embodiment, cutting wires are provided inside the wire guiding groups, inside the tensioning wheels, inside the clamping seats and inside the lower fixing seat. The cutting wire is made of a kind of copper wire material, and the cutting wire is wound outside the wire guiding groups and the tensioning wheels.
[0013] As a preferred embodiment, a set of charged wires for conducting current to the cutting wire are provided inside the insulating platform, and the charged wires are electrically connected through a voltage control console, so that the voltage of the cutting wire can be adjusted by using the voltage control console, thereby controlling the temperature of the cutting wire.
[0014] After adopting the above technical solutions, the beneficial effects of the present utility model are as follows: The workbench is used to store the workpieces to be cut, the enclosure shell is used to prevent the waste materials from splashing during the wire cutting of the workpieces, the clamping seats are used to clamp and limit the left and right sides of the cutting wire, the tensioning wheels are used to adjust the tension of the cutting wire, the wire guiding groups are used to release and wind the cutting wire, and the voltage control console is used to adjust the voltage of the cutting wire, thereby controlling the temperature of the cutting wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0016] Figure 1 It is a right front oblique top view structural schematic diagram of a wire cutting device with a self - contained enclosure cleaning structure of the present utility model;
[0017] Figure 2 This is a schematic top-down view of the right front side of the enclosure shell in a wire cutting device with a self-contained enclosure cleaning structure according to the present utility model;
[0018] Figure 3 This is a schematic top-down view of the front side of the wire guide group and the tensioning wheel in a wire cutting device with a self-contained enclosure cleaning structure according to the present utility model;
[0019] Figure 4 This is an enlarged view of the structure at position A in a wire cutting device with a self-contained enclosure cleaning structure according to the present utility model;
[0020] In the figure: 100 - voltage control console, 110 - air pump group, 120 - recycling box, 130 - blanking box, 140 - bearing plate, 150 - blanking seat, 160 - enclosure shell, 170 - wire guide group, 180 - tensioning wheel, 190 - electric cylinder, 200 - inner clamping frame, 210 - hinge, 220 - partition table, 230 - clamping seat, 240 - lower fixing seat. Detailed implementation manners
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figures 1-4 , a wire cutting device with a self-contained enclosure cleaning structure, including: a voltage control console 100, a tensioning wheel 180, a clamping seat 230, and a lower fixing seat 240. A group of air pump groups 110 for sucking cutting waste from the blanking box 130 into the recycling box 120 are provided at the lower end of the voltage control console 100;
[0023] A group of recycling boxes 120 for recycling wire cutting waste are provided at the lower end of the air pump group 110. A group of blanking boxes 130 for receiving the wire cutting waste inside the blanking seat 150 are provided on the left side of the recycling box 120;
[0024] A group of bearing plates 140 for carrying the blanking seat 150 are provided on the outer side of the upper end of the blanking box 130. A group of blanking seats 150 for the wire cutting waste of the workpiece are provided inside the bearing plate 140. A working table for storing the workpiece to be cut is provided at the upper end of the blanking seat 150, and the workpiece to be cut can be stored by using the working table.
[0025] There is a set of enclosing shells 160 on the outer side of the workbench to prevent the waste from wire cutting of the workpiece from splashing. Inside the middle position of the workbench, there is a set of lower fixing seats 240 for connecting and fixing the lower end of the cutting wire. The enclosing shells 160 can be used to prevent the waste from splashing during wire cutting of the workpiece.
[0026] At the upper end of the lower fixing seat 240, there is a set of clamping seats 230 for clamping and limiting the left and right sides of the cutting wire. At the lower end of the clamping seat 230, there is a set of insulating platforms 220 for conducting electricity to the cutting wire. The clamping seats 230 can be used to clamp and limit the left and right sides of the cutting wire.
[0027] At the rear end of the insulating platform 220, there is a set of support seats. At the lower end of the rear side of the support seats, there is a set of electric cylinders 190. The upper end of the electric cylinder 190 is connected and fixed to the lower end of the rear side of the support seats. At the upper end of the cutting wire, there is a set of tensioning wheels 180 for adjusting the tension of the cutting wire. The tensioning wheels 180 can be used to adjust the tension of the cutting wire.
[0028] There are two sets of tensioning wheels 180, and the cross-sectional diameter of the left tensioning wheel 180 is twice that of the right tensioning wheel 180. On the left side of the tensioning wheel 180, there is a set of wire guiding groups 170 for releasing and winding the cutting wire. The wire guiding groups 170 can be used to release and wind the cutting wire.
[0029] Inside the wire guiding group 170, inside the tensioning wheel 180, inside the clamping seat 230, and inside the lower fixing seat 240, there is a cutting wire. The cutting wire is made of a kind of copper wire material, and the cutting wire is wound outside the wire guiding group 170 and the tensioning wheel 180.
[0030] Inside the insulating platform 220, there is a set of live wires for conducting current to the cutting wire. The live wires are electrically connected through a voltage control console 100. The voltage control console 100 can be used to adjust the voltage of the cutting wire, thereby controlling the temperature of the cutting wire.
[0031] Please refer to Figures 1-4As the first embodiment of the utility model: In order to solve the problem that the lack of a barrier cleaning structure will cause waste materials, dust and other impurities generated during the cutting process to be scattered everywhere, which will not only pollute the working environment, but also pose a threat to the health of the operators. Working in such an environment for a long time, the operators are prone to inhaling harmful dust and causing respiratory diseases. First, the staff places the workpiece that needs wire cutting on the upper end of the workbench. Since a group of charged wires for conducting current to the cutting wire are provided inside the partition 220, the charged wires are electrically connected through the voltage control console 100, and the wire cutting operation is performed on the workpiece through the cutting wire. When the wire cutting operation is performed, the barrier shell 160 can block the workpiece debris generated during the wire cutting process, thereby preventing the waste materials, dust and other impurities generated during the cutting process from being scattered everywhere. At the same time, the debris generated during the cutting will enter the blanking box 130 through the blanking seat 150, and then the dust is sucked into the recovery box 120 by using the air pump group 110 for storage.
[0032] See also Figures 1-4 , as the second embodiment of the utility model: based on the description in the above embodiments, further, since cutting wires are provided inside the wire group 170, inside the tensioning wheel 180, inside the clamping seat 230 and inside the lower fixed seat 240, when the staff uses the cutting wire to cut the workpiece, the wire group 170 and the electric cylinder 190 can adjust the cutting length of the cutting wire according to the height of the workpiece, and at the same time, the wire group 170 can retract and release the cutting wire. During the cutting process, the staff can ensure that the tensioning wheel 180 can maintain a suitable tension on the cutting wire by tensioning the cutting wire by the tensioning wheel 180, thereby preventing the cutting wire from breaking.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A wire cutting device with a self - contained enclosure cleaning structure, comprising: A voltage control console (100), a tensioning wheel (180), and a lower fixing base (240), characterized in that: a set of air pump groups (110) for sucking cutting waste from a blanking box (130) into a recycling box (120) are provided at the lower end of the voltage control console (100); A set of recycling boxes (120) for recycling wire cutting waste are provided at the lower end of the air pump groups (110), and a set of blanking boxes (130) for receiving wire cutting waste inside a blanking seat (150) are provided on the left side of the recycling boxes (120); A set of bearing plates (140) for carrying the blanking seat (150) are provided on the outer side of the upper end of the blanking box (130), a set of blanking seats (150) for wire cutting waste of a workpiece are provided inside the bearing plates (140), and a set of workbenches for storing workpieces to be cut are provided at the upper end of the blanking seat (150).
2. The wire cutting device with a self - contained enclosure cleaning structure according to claim 1, characterized in that: A set of enclosing shells (160) for preventing wire cutting waste of the workpiece from splashing are provided on the outer side of the workbench, and a set of lower fixing bases (240) for connecting and fixing the lower end of the cutting wire are provided inside the middle position of the workbench.
3. The wire cutting device with a self - contained enclosure cleaning structure according to claim 2, characterized in that: A set of clamping seats (230) for clamping and limiting the left and right sides of the cutting wire are provided at the upper end of the lower fixing base (240), and a set of insulating platforms (220) for conducting electricity to the cutting wire are provided at the lower end of the clamping seats (230).
4. A wire cutting device with a self - contained fence cleaning structure according to claim 3, characterized in that: A set of support seats are provided at the rear end of the insulating platform (220), a set of electric cylinders (190) are provided at the lower end of the rear side of the support seats, the upper end of the electric cylinder (190) is connected and fixed to the lower end of the rear side of the support seat, and a set of tensioning wheels (180) for adjusting the tension of the cutting wire are provided at the upper end of the cutting wire.
5. The wire cutting device with a self - contained fence cleaning structure according to claim 4, characterized in that: There are two sets of tensioning wheels (180), and the cross-sectional diameter of the left tensioning wheel (180) is twice the cross-sectional diameter of the right tensioning wheel (180), and a set of wire guiding groups (170) for releasing and winding the cutting wire are provided on the left side of the tensioning wheel (180).
6. The wire cutting device with a self - contained fence cleaning structure according to claim 5, characterized in that: Cutting wires are provided inside the wire guiding group (170), inside the tensioning wheel (180), inside the clamping seat (230), and inside the lower fixing base (240). The cutting wire is made of a kind of copper wire material, and the cutting wire is wound around the outer sides of the wire guiding group (170) and the tensioning wheel (180).
7. A wire cutting device with a self - contained enclosure cleaning structure according to claim 4, characterized in that: A set of charged wires for conducting current to the cutting wire are provided inside the insulating platform (220), and the charged wires are electrically connected through the voltage control console (100).