Bending and forging integrated equipment

Abstract

The utility model relates to the technical field of forging, and discloses bending and forging integrated equipment. The bending device comprises the operation plate, the upper end of the operation plate is fixedly connected with the machining box, the cylinder above the machining box is started, the cylinder drives the movable rod to move up and down on the butt joint plate for machining, so that the push rod below the movable rod is pushed to move towards the bending plate, and when the cylinder moves downwards, the bending bolt can be pushed to make contact with the bending plate. And then a driving motor located above the fixing plate is started, the driving motor drives a rotating shaft at the output end of the driving motor to rotate, the rotating shaft continues to drive a rotating rod to rotate, heat is provided for a heating plate, and finally heat supply to a resistance wire is completed. The inner portion of the forging box is continuously heated, forging heating work is completed for the metal blank on the upper portion, the heating temperature can be controlled through the operation table, and therefore the forming quality and efficiency of the metal blank are improved to the maximum degree.

Description

Technical Field

[0001] The utility model relates to the technical field of forging, in particular to an integrated bending and forging device. Background Art

[0002] Integrated Bending and Forging Equipment is usually used in the field of metal processing. Forging is a processing method that uses forging machinery to apply pressure to metal billets, causing them to undergo plastic deformation to obtain forgings with certain mechanical properties, certain shapes, and sizes. It is one of the two major components of forging and stamping (forging and pressing). Through forging, defects such as as-cast porosity generated during the smelting process of metals can be eliminated, the microstructure can be optimized. At the same time, due to the preservation of the complete metal streamline, the mechanical properties of forgings are generally better than those of castings made of the same material.

[0003] Currently, the existing bending and forging devices perform the bending and forging steps separately. Since the quality of the obtained metal billets can be effectively improved if forging can be carried out immediately after bending, conversely, the farther the interval between these two steps, the more unsatisfactory the final metal state will be. Therefore, we propose an integrated bending and forging device. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an integrated bending and forging device to solve the problem proposed in the above background art that the existing bending and forging devices perform the bending and forging steps separately. Since the quality of the obtained metal billets can be effectively improved if forging can be carried out immediately after bending, conversely, the farther the interval between these two steps, the more unsatisfactory the final metal state will be.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: An integrated bending and forging device, including an operation panel, a processing box is fixedly connected to the upper end of the operation panel, a sealing plate is clamped to the front of the processing box, a fixing bolt is fixedly connected to the upper end of the operation panel, a rotating bolt is rotatably connected to the end of the fixing bolt away from the operation panel, an operation table is fixedly connected to the side end of the operation panel, a forging box is fixedly connected to the bottom end of the inner wall of the processing box, a bending plate is fixedly connected to the end of the forging box away from the bottom end of the inner wall of the processing box, and further includes: a moving mechanism, the moving mechanism includes a rotating plate fixedly connected to the front of the bending plate, an activity groove is formed on the surface of the rotating plate, a column is fixedly connected to the inner wall of the activity groove, a rotating ball is fixedly connected to the front of the column, and a rotating plate is fixedly connected to the end of the rotating ball away from the activity groove.

[0006] As a further preference of this technical solution, a telescopic rod is fixedly connected to the front surface of the rotating plate. One end of the telescopic rod away from the rotating plate is fixedly connected to a limiting plate. One end of the limiting plate away from the telescopic rod is fixedly connected to a clamping plate. A limiting bolt is fixedly connected to the surface of the clamping plate.

[0007] As a further preference of this technical solution, several fixing bolts are provided. The several fixing bolts are arranged around the processing box. A fixing seat is fixedly connected to the bottom end of the inner wall of the processing box. One end of the fixing seat away from the bottom end of the inner wall of the processing box is fixedly connected to a limiting column. The number of the limiting columns is several. The several limiting columns are arranged around the surface of the bending plate.

[0008] As a further preference of this technical solution, a driving mechanism is provided at the upper end of the processing box. The driving mechanism includes a docking plate fixedly connected to the upper end of the operation board. A cylinder is fixedly connected to the upper end of the docking plate. A movable rod is fixedly connected to the upper end of the docking plate. The movable rod is located around the cylinder. The movable rod rotatably penetrates through the docking plate.

[0009] As a further preference of this technical solution, a push rod is fixedly connected to the output end of the cylinder. The push rod also penetrates through the docking plate. One end of the push rod away from the cylinder is fixedly connected to a connecting rod. One end of the connecting rod away from the push rod is fixedly connected to a bending bolt. The bending bolt is located directly above the bending plate.

[0010] As a further preference of this technical solution, a forging mechanism is provided on the front surface of the operation board. The forging mechanism includes a fixing plate fixedly connected to the front surface of the operation board. A driving motor is fixedly connected to the upper end of the fixing plate. The output end of the driving motor is rotatably connected to a rotating shaft.

[0011] As a further preference of this technical solution, a rotating rod is fixedly connected to the end of the rotating shaft away from the driving motor. The rotating rod penetrates through the forging box. A heating plate is fixedly connected to the end of the rotating rod away from the rotating shaft. The heating plate is located inside the forging box. A resistance wire is fixedly connected to the end of the heating plate away from the rotating rod.

[0012] The present utility model provides a bending and forging integrated device, which has the following beneficial effects:

[0013] (1) The utility model starts the cylinder above the processing box. The cylinder drives the movable rod to displace up and down on the docking plate for processing, thereby pushing the push rod below in the direction of the bending plate. Since one end of the connecting rod is fixedly connected to the lower part of the push rod and the other end of the connecting rod away from the push rod is fixedly connected to the bending bolt, when the cylinder moves downward, it can push the bending bolt to contact the bending plate, so that the metal blank is bent. Then, the driving motor located above the fixed plate is started. The driving motor drives the rotating shaft at its output end to rotate, and the rotating shaft continues to drive the rotating rod to rotate, providing heat for the heating plate, finally completing the heat supply for the resistance wire and continuously heating the inside of the forging box, so as to complete the forging heating work for the metal blank above. The heating temperature can be controlled by the operating platform, thus maximizing the quality and efficiency of the metal blank forming.

[0014] (2) The utility model opens the sealing plate, places the metal blank to be bent and forged on the upper end of the bending plate, then rotates the rotating plate, drives the rotating ball to rotate, so that the limiting bolt on the clamping plate is clamped with the metal blank. Since there is a telescopic rod, the height of the telescopic rod can be adjusted according to different metal blanks, so that the limiting bolt can be replaced to be clamped with the metal blank, ensuring the stability of the metal blank during processing, thus ensuring the smooth progress of the bending work and improving the quality of the subsequent obtained metal. Description of the Drawings

[0015] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 is a schematic cross-sectional view of the overall structure of the utility model;

[0017] Figure 3 is a schematic diagram of the internal structure of the processing box of the utility model;

[0018] Figure 4 is a schematic cross-sectional view of the forging box structure of the utility model;

[0019] Figure 5 is the utility model Figure 4 is an enlarged schematic diagram of the structure of part A in the utility model.

[0020] In the figure: 1. Operation panel; 11. Processing box; 12. Sealing plate; 13. Fixed bolt; 14. Rotating bolt; 15. Operating table; 16. Fixed seat; 17. Limit post; 18. Forging box; 19. Bending plate; 2. Driving mechanism; 21. Docking plate; 22. Movable rod; 23. Cylinder; 24. Push rod; 25. Connecting rod; 26. Bending bolt; 3. Forging mechanism; 31. Fixed plate; 32. Driving motor; 33. Rotating shaft; 34. Rotating rod; 35. Heating plate; 36. Resistance wire; 4. Movable mechanism; 41. Rotating plate; 42. Movable groove; 43. Column; 44. Rotating ball; 45. Telescopic rod; 46. Limit plate; 47. Clamping plate; 48. Limit bolt. Detailed implementation manners

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.

[0022] The present invention provides a technical solution: As Figures 1 to 5 shown, in this embodiment, a bending and forging integrated device includes an operation panel 1. A processing box 11 is fixedly connected to the upper end of the operation panel 1. A sealing plate 12 is clamped to the front surface of the processing box 11. A fixed bolt 13 is fixedly connected to the upper end of the operation panel 1. One end of the fixed bolt 13 away from the operation panel 1 is rotatably connected to a rotating bolt 14. An operating table 15 is fixedly connected to the side end of the operation panel 1. A forging box 18 is fixedly connected to the bottom end of the inner wall of the processing box 11. A bending plate 19 is fixedly connected to one end of the forging box 18 away from the bottom end of the inner wall of the processing box 11. It further includes: a movable mechanism 4. The movable mechanism 4 includes a rotating plate 41 fixedly connected to the front surface of the bending plate 19. An activity groove 42 is formed on the surface of the rotating plate 41. A column 43 is fixedly connected to the inner wall of the activity groove 42. A rotating ball 44 is fixedly connected to the front surface of the column 43. One end of the rotating ball 44 away from the activity groove 42 is fixedly connected to the rotating plate 41.

[0023] A telescopic rod 45 is fixedly connected to the front surface of the rotating plate 41. A limit plate 46 is fixedly connected to one end of the telescopic rod 45 away from the rotating plate 41. A clamping plate 47 is fixedly connected to one end of the limit plate 46 away from the telescopic rod 45. A limit bolt 48 is fixedly connected to the surface of the clamping plate 47. By opening the sealing plate 12, the metal blank to be bent and forged is placed on the upper end of the bending plate 19. Then the rotating plate 41 is rotated, thereby driving the rotating ball 44 to rotate, so that the limit bolt 48 on the clamping plate 47 can be clamped with the metal blank. And because the telescopic rod 45 is provided, the height of the telescopic rod 45 can be adjusted according to different metal blanks, so that the limit bolt 48 can be clamped with the metal blank in a replaceable manner.

[0024] Among them, the number of fixing bolts 13 is set to several, and several fixing bolts 13 are arranged around the processing box 11. A fixing seat 16 is fixedly connected to the bottom end of the inner wall of the processing box 11. One end of the fixing seat 16 away from the bottom end of the inner wall of the processing box 11 is fixedly connected with a limiting column 17. The number of limiting columns 17 is set to several, and several limiting columns 17 are arranged around the surface of the bending plate 19.

[0025] A driving mechanism 2 is arranged at the upper end of the processing box 11. The driving mechanism 2 includes a docking plate 21 fixedly connected to the upper end of the operation plate 1. A cylinder 23 is fixedly connected to the upper end of the docking plate 21. A movable rod 22 is fixedly connected to the upper end of the docking plate 21. The movable rod 22 is located around the cylinder 23, and the movable rod 22 rotatably penetrates through the docking plate 21.

[0026] The output end of the cylinder 23 is fixedly connected with a push rod 24. The push rod 24 also penetrates through the docking plate 21. One end of the push rod 24 away from the cylinder 23 is fixedly connected with a connecting rod 25. One end of the connecting rod 25 away from the push rod 24 is fixedly connected with a bending bolt 26. The bending bolt 26 is located directly above the bending plate 19. By starting the cylinder 23 above the processing box 11, the cylinder 23 will drive the movable rod 22 to displace up and down on the docking plate 21 for processing, thereby pushing the lower push rod 24 to move towards the bending plate 19. Also, since the lower end of the push rod 24 is fixedly connected with a connecting rod 25, and one end of the connecting rod 25 away from the push rod 24 is fixedly connected with a bending bolt 26, when the cylinder 23 moves downward, it can push the bending bolt 26 to contact the bending plate 19, thereby enabling the metal blank to complete the bending work.

[0027] A forging mechanism 3 is arranged on the front surface of the operation plate 1. The forging mechanism 3 includes a fixing plate 31 fixedly connected to the front surface of the operation plate 1. A driving motor 32 is fixedly connected to the upper end of the fixing plate 31. The output end of the driving motor 32 is rotatably connected with a rotating shaft 33.

[0028] One end of the rotating shaft 33 away from the driving motor 32 is fixedly connected with a rotating rod 34. The rotating rod 34 penetrates through the forging box 18. One end of the rotating rod 34 away from the rotating shaft 33 is fixedly connected with a heating plate 35. The heating plate 35 is located inside the forging box 18. One end of the heating plate 35 away from the rotating rod 34 is fixedly connected with a resistance wire 36. By starting the driving motor 32 above the fixing plate 31, the driving motor 32 will drive the rotating shaft 33 at its output end to rotate, so that the rotating shaft 33 will continue to drive the rotating rod 34 to rotate, thereby providing heat for the heating plate 35, and finally completing the heat supply for the resistance wire 36, thereby continuously heating the inside of the forging box 18, and thus completing the forging heating work for the upper metal blank. The heating temperature can be controlled by the operation table 15, thereby maximizing the quality and efficiency of the metal blank forming.

[0029] The present utility model provides a bending and forging integrated device, and the specific working principle is as follows:

[0030] The user needs to open the sealing plate 12, and then place the metal blank to be bent and forged on the upper end of the bending plate 19. Subsequently, rotate the rotating plate 41, which will drive the rotating ball 44 to rotate, so that the limiting bolt 48 on the clamping plate 47 can be clamped with the metal blank. And because there is a telescopic rod 45, the height of the telescopic rod 45 can be adjusted according to different metal blanks, so that the limiting bolt 48 can be clamped with the metal blank replaceably. Then start the cylinder 23 above the processing box 11. The cylinder 23 will drive the movable rod 22 to move up and down on the docking plate 21 for processing, so as to push the lower push rod 24 to move towards the bending plate 19. And because the lower end of the push rod 24 is fixedly connected with a connecting rod 25, and one end of the connecting rod 25 far from the push rod 24 is fixedly connected with a bending bolt 26. When the cylinder 23 moves downward, it can push the bending bolt 26 to contact the bending plate 19, so that the metal blank completes the bending work. Then start the drive motor 32 located above the fixing plate 31. The drive motor 32 will drive the rotating shaft 33 at its output end to rotate, and the rotating shaft 33 will continue to drive the rotating rod 34 to rotate, so as to provide heat for the heating plate 35, and finally complete the heat supply for the resistance wire 36, so as to continuously heat the inside of the forging box 18, so as to complete the forging heating work for the upper metal blank. The heating temperature can be controlled by the operating platform 15, so as to maximize the quality and efficiency of the metal blank forming.

[0031] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A bending and forging integrated device, comprising an operation panel (1), the upper end of the operation panel (1) is fixedly connected with a processing box (11), the front surface of the processing box (11) is clamped with a sealing plate (12), the upper end of the operation panel (1) is fixedly connected with a fixing bolt (13), one end of the fixing bolt (13) away from the operation panel (1) is rotatably connected with a rotating bolt (14), the side end of the operation panel (1) is fixedly connected with an operation table (15), the bottom end of the inner wall of the processing box (11) is fixedly connected with a forging box (18), and one end of the forging box (18) away from the bottom end of the inner wall of the processing box (11) is fixedly connected with a bending plate (19), characterized in that, Further included are: A movable mechanism (4), the movable mechanism (4) includes a rotating plate (41) fixedly connected to the front surface of the bending plate (19), a movable groove (42) is formed on the surface of the rotating plate (41), a column (43) is fixedly connected to the inner wall of the movable groove (42), a rotating ball (44) is fixedly connected to the front surface of the column (43), and a rotating plate (41) is fixedly connected to the end of the rotating ball (44) away from the movable groove (42).

2. The bending and forging integrated device according to claim 1, characterized in that: A telescopic rod (45) is fixedly connected to the front surface of the rotating plate (41), a limiting plate (46) is fixedly connected to the end of the telescopic rod (45) away from the rotating plate (41), a clamping plate (47) is fixedly connected to the end of the limiting plate (46) away from the telescopic rod (45), and a limiting bolt (48) is fixedly connected to the surface of the clamping plate (47).

3. The bending and forging integrated device according to claim 1, characterized in that: The number of the fixing bolts (13) is set to be several, and several of the fixing bolts (13) are arranged around the processing box (11). A fixing seat (16) is fixedly connected to the bottom end of the inner wall of the processing box (11), a limiting column (17) is fixedly connected to the end of the fixing seat (16) away from the bottom end of the inner wall of the processing box (11), the number of the limiting columns (17) is set to be several, and several of the limiting columns (17) are arranged around the surface of the bending plate (19).

4. The bending and forging integrated device according to claim 3, characterized in that: A driving mechanism (2) is arranged at the upper end of the processing box (11), the driving mechanism (2) includes a docking plate (21) fixedly connected to the upper end of the operation plate (1), a cylinder (23) is fixedly connected to the upper end of the docking plate (21), a movable rod (22) is fixedly connected to the upper end of the docking plate (21), the movable rod (22) is located around the cylinder (23), and the movable rod (22) rotatably penetrates through the docking plate (21).

5. The bending and forging integrated device according to claim 4, wherein: The output end of the cylinder (23) is fixedly connected to a push rod (24), the push rod (24) also penetrates through the docking plate (21), a connecting rod (25) is fixedly connected to the end of the push rod (24) away from the cylinder (23), a bending bolt (26) is fixedly connected to the end of the connecting rod (25) away from the push rod (24), and the bending bolt (26) is located directly above the bending plate (19).

6. The bending and forging integrated equipment according to claim 1, characterized in that: A forging mechanism (3) is arranged on the front surface of the operation plate (1), the forging mechanism (3) includes a fixing plate (31) fixedly connected to the front surface of the operation plate (1), a driving motor (32) is fixedly connected to the upper end of the fixing plate (31), and the output end of the driving motor (32) is rotatably connected to a rotating shaft (33).

7. The bending and forging integrated device according to claim 6, wherein: A rotating rod (34) is fixedly connected to the end of the rotating shaft (33) away from the driving motor (32), the rotating rod (34) penetrates through the forging box (18), a heating plate (35) is fixedly connected to the end of the rotating rod (34) away from the rotating shaft (33), the heating plate (35) is located inside the forging box (18), and a resistance wire (36) is fixedly connected to the end of the heating plate (35) away from the rotating rod (34).

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