Error-proof automatic identification clamp

By designing an automatic error-proof identification fixture, the driving mechanism controlled by distance sensors and microprocessors automatically identifying whether there are nuts on the holes of the sheet metal parts of the automotive parts, the problem of hole identification is solved, cost loss and waste of manpower and material resources is reduced, and operation accuracy and efficiency are improved.

CN223071189UActive Publication Date: 2025-07-08CHONGQING ZHIYOU AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421638893.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-07-08
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

It is difficult to automatically identify whether nuts are installed at the holes of automotive parts sheet metal parts, resulting in cost loss and cumbersome troubleshooting, and a waste of manpower and material resources.

Method used

Design an automatic error-proof identification fixture, using a distance sensor and a drive mechanism controlled by the microprocessor, automatically identify whether there are nuts at the hole position, and stabilize the sheet metal parts through the clamping mechanism to avoid manual misoperation.

Benefits of technology

It realizes automatic identification of the installation status of the nut, reduces cost loss and waste of manpower and material resources, and improves the accuracy and efficiency of operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile part production, and discloses a mistake-proof automatic identification clamp which comprises a first side clamp and a second side clamp which are located on the two sides of a sheet metal part of an automobile part respectively and clamp the sheet metal part of the automobile part. The first driving mechanism drives the first turning plate to rotate towards the first clamping base and clamps the automobile part sheet metal part. The second driving mechanism drives the second turning plate to rotate towards the direction of the second clamping seat and clamps the sheet metal part of the automobile part; the device further comprises a microprocessor which is electrically connected with the first driving mechanism, the distance sensor and the second driving mechanism. According to the utility model, an operator can be prompted to place a nut in a hole site of a sheet metal part of an automobile part.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts production, and particularly relates to an anti-error automatic recognition fixture. Background Technique

[0002] Automobile parts, as the foundation of the automobile industry, are necessary factors to support the sustainable and healthy development of the automobile industry. Especially the current independent development and innovation in full swing in the automobile industry require a strong parts system as support.

[0003] For example, the sheet metal parts of automobile parts are core components of the automobile. However, during the stamping process of the sheet metal parts of automobile parts, holes are punched at the designed positions. Then, an operator places nuts at the hole positions of the sheet metal parts of the automobile parts, and then an intelligent robot clamps and moves the sheet metal parts of the automobile parts to the welding and assembly equipment.

[0004] However, due to the small size of the hole positions and nut positions, it is very difficult for the operator to visually identify whether the nuts are placed. Once the nuts are not installed, it will cause greater cost losses, and the subsequent troubleshooting will become extremely cumbersome, and it will cause a great waste of manpower and material resources. Content of the Utility Model

[0005] The utility model aims to provide an anti-error automatic recognition fixture, which can automatically identify whether nuts are installed at the hole positions of the sheet metal parts of automobile parts.

[0006] To achieve the above object, each aspect of the present application can be implemented in one or more of the following embodiments:

[0007] 1) An anti-error automatic recognition fixture, including a first side clamp and a second side clamp, the first side clamp and the second side clamp are respectively located on both sides of the sheet metal part of the automobile part and clamp it. The first side clamp includes a first clamp seat and a first flap. The upper surface of the first clamp seat is used to place the sheet metal part of the automobile part. The end of the first clamp seat is rotatably connected to the end of the first flap. A first driving mechanism for driving the first flap to rotate is provided on the first flap. The first driving mechanism drives the first flap to rotate towards the first clamp seat direction and clamps the sheet metal part of the automobile part.

[0008] The second side clamp includes a second clamp seat and a second flap. The upper surface of the second clamp seat is used for placing the sheet metal part of the automotive component. The end of the second clamp seat is rotatably connected to the end of the second flap. A distance sensor for detecting the position of the nut of the sheet metal part of the automotive component is provided on the second clamp seat. A second driving mechanism for driving the second flap to rotate is provided on the second flap. The second driving mechanism drives the second flap to rotate towards the second clamp seat and clamp the sheet metal part of the automotive component; a microprocessor is further included, and the microprocessor is electrically connected to the first driving mechanism, the distance sensor and the second driving mechanism respectively.

[0009] During use, after the operator places the nut in the hole position of the sheet metal part of the automotive component, the distance sensor detects whether there is a nut in the hole position, and the distance sensor sends the detected hole position distance value to the microprocessor. The preset value in the microprocessor is the distance value with a nut. When the preset value in the microprocessor is less than the hole position distance value, it is determined that there is a nut in the hole position, and the microprocessor issues an instruction to start the second driving mechanism to drive the second flap to rotate towards the second clamp seat and clamp the side part of the sheet metal part of the automotive component.

[0010] Then, the microprocessor issues an instruction to start the first driving mechanism to drive the first flap to rotate towards the first clamp seat and clamp the other side part of the sheet metal part of the automotive component, so as to stably operate the sheet metal part of the automotive component; on the contrary, the first driving mechanism and the second driving mechanism will not start. When the first driving mechanism and the second driving mechanism do not start, the operator can know that there is no nut in the hole position of the sheet metal part of the automotive component, which can prompt the operator to place the nut in the hole position of the sheet metal part of the automotive component.

[0011] 2) The anti-misoperation automatic recognition fixture according to 1), wherein:

[0012] A base is further included. The bottoms of the first clamp seat and the second clamp seat are respectively fixed on the base. First fixing frames and second fixing frames with an L-shaped longitudinal section are respectively provided on the opposite sides of the first clamp seat and the second clamp seat. The bottom of the first fixing frame is fixed on the base, the side of the first fixing frame is integrally formed with the first clamp seat, the bottom of the second fixing frame is fixed on the base, and the side of the second fixing frame is integrally formed with the second clamp seat.

[0013] The utility model uses the base to support the first clamp seat and the second clamp seat. At the same time, the first clamp seat is firmly fixed on the base by using the first fixing frame, and the second clamp seat is fixed on the base by using the second fixing frame. Therefore, the first clamp seat and the second clamp seat are more stable on the base.

[0014] 3) The anti-misoperation automatic recognition fixture according to 1), wherein:

[0015] The first driving mechanism includes a first telescopic cylinder electrically connected to the microprocessor. The side of the first telescopic cylinder is hinged to the side of the first clamping seat. The first telescopic cylinder has a first telescopic rod that can telescopically move along its height direction. The free end of the first telescopic rod is hinged to a first support rod that is arranged at the end of the first flap and extends outward. The upper side of the first flap that is far from the first support rod is hinged to the first clamping seat.

[0016] Through three hinge methods, the present utility model enables the first telescopic cylinder to drive the first telescopic rod to extend along the height direction under the instruction of the microprocessor. Under the movement of the first telescopic rod, it drives the end of the first flap to rotate around the first clamping seat, the first support rod to flip around the first telescopic rod, and the first telescopic cylinder to rotate outward around the first clamping seat, thereby realizing the movement of the first flap towards the first clamping seat, and thus realizing the clamping of the side part of the sheet metal part of the automotive component.

[0017] 4) According to the anti-misoperation automatic identification fixture described in 1), wherein:

[0018] The second driving mechanism includes a second telescopic cylinder electrically connected to the microprocessor. The side of the second telescopic cylinder is hinged to the side of the second clamping seat. The second telescopic cylinder has a second telescopic rod that can telescopically move along its height direction. The free end of the second telescopic rod is hinged to a second support rod that is arranged at the end of the second flap and extends outward. The upper side of the second flap that is far from the second support rod is hinged to the second clamping seat.

[0019] Through three hinge methods, the present utility model enables the second telescopic cylinder to drive the second telescopic rod to extend along the height direction under the instruction of the microprocessor. Under the movement of the second telescopic rod, it drives the end of the second flap to rotate around the second clamping seat, the second support rod to flip around the second telescopic rod, and the second telescopic cylinder to rotate outward around the second clamping seat, thereby realizing the movement of the second flap towards the second clamping seat, and thus realizing the clamping of the other side part of the sheet metal part of the automotive component.

[0020] 5) According to the anti-misoperation automatic identification fixture described in 1), wherein:

[0021] A push clamp is provided on the second clamping seat. The push clamp is located below the first flap. The end of the push clamp is hinged to the second clamping seat. The other end of the push clamp has a fixed sleeve for fixing the distance sensor. An operating rod for driving the push clamp to finely rotate is provided on the push clamp.

[0022] The present utility model finely adjusts the rotation angle of the push rod through the operating rod, so that the distance sensor fixed on the push clamp can accurately align with the hole position on the sheet metal part of the automotive component, and accurately judge whether there is a nut at the hole position of the sheet metal part of the automotive component.

[0023] 6) The anti-mistake automatic recognition fixture according to 3), wherein:

[0024] A first limit rubber block is installed on the upper surface of the first clamp seat and at the end away from the first telescopic cylinder, and a first protective rubber block corresponding to the position of the first limit rubber block is provided on the surface of the first flap facing the first clamp seat.

[0025] The first limit rubber block designed by the utility model is used to increase the friction force in contact with the sheet metal part of the automotive component, so that the sheet metal part of the automotive component can be firmly fixed on the upper surface of the first clamp seat. After the first flap rotates towards the first clamp seat, the first protective rubber block on the first flap and the first limit clamp block on the first clamp seat form a protective clamping of the sheet metal part of the automotive component, avoiding scratches on the surface of the sheet metal part of the automotive component during clamping.

[0026] 7) The anti-mistake automatic recognition fixture according to 4), wherein:

[0027] A second limit rubber block is installed on the upper surface of the second clamp seat and at the end away from the second telescopic cylinder, and a second protective rubber block corresponding to the position of the second limit rubber block is provided on the surface of the second flap facing the second clamp seat.

[0028] The second limit rubber block designed by the utility model is used to increase the friction force in contact with the sheet metal part of the automotive component, so that the sheet metal part of the automotive component can be firmly fixed on the upper surface of the second clamp seat. After the second flap rotates towards the second clamp seat, the second protective rubber block on the second flap and the second limit clamp block on the second clamp seat form a protective clamping of the sheet metal part of the automotive component, avoiding scratches on the surface of the sheet metal part of the automotive component during clamping.

[0029] Compared with the prior art, the technical principle and technical effect of the utility model are as follows:

[0030] The utility model uses a distance sensor as the recognition end to recognize whether a nut is installed at the hole position on the sheet metal part of the automotive component, so as to solve the technical problems that once the nut is not installed, it will cause relatively large cost losses, the subsequent troubleshooting will become extremely cumbersome, and it will cause a great waste of manpower and material resources. Description of the Drawings

[0031] Figure 1 It is a top view of an anti-mistake automatic recognition fixture of the utility model;

[0032] Figure 2 It is a structural schematic diagram of the first side clamp in an anti-mistake automatic recognition fixture of the utility model;

[0033] Figure 3 It is a structural schematic diagram of the second side clamp in an anti-mistake automatic recognition fixture of the utility model. Detailed implementation manners

[0034] The following is a further detailed description through specific implementation manners:

[0035] The reference numerals in the attached drawings of the specification include: base 1, first clamping seat 2, second clamping seat 3, first flap 4, first telescopic cylinder 5, first limit rubber block 6, first fixing bracket 7, second limit rubber block 8, second fixing bracket 9, push clamp 10, second flap 11, second telescopic cylinder 12, operating rod 13, distance sensor 14, first protective rubber block 15, and second protective rubber block 16.

[0036] Now, reference will be made in detail to the embodiments disclosed by the present utility model. The examples disclosed by the present utility model are described herein and illustrated in the attached drawings. Although the present disclosure will be described in conjunction with the embodiments and / or examples, they do not limit the present disclosure to these embodiments and / or examples. On the contrary, the present disclosure covers alternatives, modifications, and equivalents.

[0037] In, for example Figure 1 In the embodiment generally shown, an anti-mistake automatic identification fixture of the present utility model includes a first side clamp and a second side clamp. The first side clamp and the second side clamp are respectively located on two sides of a sheet metal part of an automotive component and clamp it. It further includes a base 1. The bottoms of the first clamping seat 2 and the second clamping seat 3 are respectively fixed on the base 1. The mutually facing sides of the first clamping seat 2 and the second clamping seat 3 are respectively provided with a first fixing bracket 7 and a second fixing bracket 9 with an L-shaped longitudinal section. The bottom of the first fixing bracket 7 is fixed on the base 1. The side surface of the first fixing bracket 7 is integrally formed with the first clamping seat 2. The bottom of the second fixing bracket 9 is fixed on the base 1. The side surface of the second fixing bracket 9 is integrally formed with the second clamping seat 3.

[0038] The base 1 is used to support the first clamping seat 2 and the second clamping seat 3. At the same time, the first clamping seat 2 is firmly fixed on the base 1 by using the first fixing bracket 7, and the second clamping seat 3 is fixed on the base 1 by using the second fixing bracket 9. Therefore, the first clamping seat 2 and the second clamping seat 3 are more stable on the base 1.

[0039] Combined with Figure 1 and Figure 2 As shown, in this embodiment, the first side clamp includes the first clamping seat 2 and the first flap 4. The upper surface of the first clamping seat 2 is used to place the sheet metal part of the automotive component. The end of the first clamping seat 2 is rotatably connected to the end of the first flap 4. The first flap 4 is provided with a first driving mechanism for driving the first flap 4 to rotate. The first driving mechanism drives the first flap 4 to rotate towards the first clamping seat 2 and clamp the sheet metal part of the automotive component.

[0040] The first driving mechanism includes a first telescopic cylinder 5 electrically connected to the microprocessor. The side of the first telescopic cylinder 5 is hinged to the side of the first clamping seat 2. The first telescopic cylinder 5 has a first telescopic rod that can be telescoped along its height direction. The free end of the first telescopic rod is hinged to a first support rod provided at the end of the first flap 4 and extending outward. The upper side of the first flap 4 away from the first support rod is hinged to the first clamping seat 2.

[0041] Through three hinged ways, when the first telescopic cylinder 5 receives an instruction from the microprocessor, it drives the first telescopic rod to extend along the height direction. Under the movement of the first telescopic rod, it drives the end of the first flap 4 to rotate around the first clamping seat 2, the first support rod to flip around the first telescopic rod, and the first telescopic cylinder 5 to rotate outward around the first clamping seat 2, so as to realize the movement of the first flap 4 towards the first clamping seat 2, and thus realize the clamping of the side part of the sheet metal part of the automotive component.

[0042] A first limiting rubber block 6 is installed on the upper surface of the first clamping seat 2 and at the end away from the first telescopic cylinder 5. A first protective rubber block 15 corresponding to the position of the first limiting rubber block 6 is provided on the surface of the first flap 4 facing the first clamping seat 2.

[0043] The designed first limiting rubber block 6 is used to increase the friction force in contact with the sheet metal part of the automotive component, so that the sheet metal part of the automotive component can be firmly fixed on the upper surface of the first clamping seat 2. After the first flap 4 rotates towards the first clamping seat 2, the first protective rubber block 15 on the first flap 4 and the first limiting clamp block on the first clamping seat 2 form a protective clamping of the sheet metal part of the automotive component, avoiding scratches on the surface of the sheet metal part of the automotive component during clamping.

[0044] Combined Figure 1 and Figure 3 As shown in the figure, in this embodiment, the second side clamp includes a second clamping seat 3 and a second flap 11. The upper surface of the second clamping seat 3 is used to place the sheet metal part of the automotive component. The end of the second clamping seat 3 is rotatably connected to the end of the second flap 11. A distance sensor 14 for detecting the position of the nut of the sheet metal part of the automotive component is provided on the second clamping seat 3. A second driving mechanism for driving the second flap 11 to rotate is provided on the second flap 11. The second driving mechanism drives the second flap 11 to rotate towards the second clamping seat 3 and clamp the sheet metal part of the automotive component; it also includes a microprocessor, and the microprocessor is electrically connected to the first driving mechanism, the distance sensor 14 and the second driving mechanism respectively.

[0045] The second driving mechanism includes a second telescopic cylinder 12 electrically connected to the microprocessor. The side of the second telescopic cylinder 12 is hinged to the side of the second clamping seat 3. The second telescopic cylinder 12 has a second telescopic rod that can telescopically move along its height direction. The free end of the second telescopic rod is hinged to a second support rod that is arranged at the end of the second flap 11 and extends outward. The upper side of the second flap 11 that is far away from the second support rod is hinged to the second clamping seat 3.

[0046] Through three hinged ways, under the instruction of the microprocessor, the second telescopic cylinder 12 drives the second telescopic rod to extend along the height direction. Under the movement of the second telescopic rod, it drives the end of the second flap 11 to rotate around the second clamping seat 3, the second support rod to flip around the second telescopic rod, and the second telescopic cylinder 12 to rotate outward around the second clamping seat 3, so as to realize the movement of the second flap 11 towards the second clamping seat 3, and thus realize the clamping of the other side part of the sheet metal part of the automotive component.

[0047] A push clamp 10 is arranged on the second clamping seat 3. The push clamp 10 is located below the first flap 4. The end of the push clamp 10 is hinged to the second clamping seat 3. A fixing sleeve for fixing the distance sensor 14 is provided at the other end of the push clamp 10. An operating rod 13 for driving the push clamp 10 to finely rotate is arranged on the push clamp 10. By finely adjusting the rotation angle of the push rod through the operating rod 13, the distance sensor 14 fixed on the push clamp 10 can accurately align with the hole position on the sheet metal part of the automotive component, and accurately judge whether there is a nut at the hole position of the sheet metal part of the automotive component.

[0048] A second limit rubber block 8 is installed on the upper surface of the second clamping seat 3 and at the end far away from the second telescopic cylinder 12. A second protection rubber block 16 corresponding to the position of the second limit rubber block 8 is provided on the surface of the second flap 11 facing the second clamping seat 3. The designed second limit rubber block 8 is used to increase the friction force in contact with the sheet metal part of the automotive component, so that the sheet metal part of the automotive component can be firmly fixed on the upper surface of the second clamping seat 3. After the second flap 11 rotates towards the second clamping seat 3, through the second protection rubber block 16 on the second flap 11 and the second limit clamping block on the second clamping seat 3, a protective clamping of the sheet metal part of the automotive component is formed, avoiding scratches on the surface of the sheet metal part of the automotive component during clamping.

[0049] During use, after the operator places a nut in the hole position of the sheet metal part of the automotive component, the distance sensor 14 detects whether there is a nut in the hole position. The distance sensor 14 sends the detected hole position distance value to the microprocessor. The preset value in the microprocessor is the distance value with a nut. When the preset value in the microprocessor is less than the hole position distance value, it is judged that there is a nut in the hole position. The microprocessor will issue an instruction to start the second driving mechanism to drive the second flap 11 to rotate towards the second clamping seat 3 and clamp the side part of the sheet metal part of the automotive component.

[0050] Then, the microprocessor issues an instruction to start the first driving mechanism to drive the first flap 4 to rotate towards the first clamping seat 2 and clamp the other side part of the sheet metal part of the automotive component, so as to stably operate the sheet metal part of the automotive component; conversely, the first driving mechanism and the second driving mechanism will not start. When the first driving mechanism and the second driving mechanism do not start, the operator can know that there is no nut in the hole of the sheet metal part of the automotive component, which can prompt the operator to place a nut in the hole of the sheet metal part of the automotive component.

[0051] The above are only the embodiments of the present invention, and the specific technical solutions and / or common knowledge such as characteristics well known in the art are not described in detail here. It should be noted that for those skilled in the art, without departing from the technical solution of the present invention, several deformations and improvements can still be made, which should also be regarded as the protection scope of the present invention, and these will not affect the implementation effect of the present invention and the practicability of the patent. The protection scope required by this application should be subject to the content of its claims, and the specific implementation manners described in the specification can be used to explain the content of the claims.

Claims

1. An anti-mistake automatic recognition fixture, characterized in that, It includes a first side clamp and a second side clamp. The first side clamp and the second side clamp are respectively located on both sides of the sheet metal part of the automotive component and clamp it. The first side clamp includes a first clamp seat and a first flap. The upper surface of the first clamp seat is used to place the sheet metal part of the automotive component. The end of the first clamp seat is rotatably connected to the end of the first flap. A first driving mechanism for driving the first flap to rotate is provided on the first flap. The first driving mechanism drives the first flap to rotate towards the first clamp seat and clamps the sheet metal part of the automotive component. The second side clamp includes a second clamp seat and a second flap. The upper surface of the second clamp seat is used to place the sheet metal part of the automotive component. The end of the second clamp seat is rotatably connected to the end of the second flap. A distance sensor for detecting the position of the nut of the sheet metal part of the automotive component is provided on the second clamp seat. A second driving mechanism for driving the second flap to rotate is provided on the second flap. The second driving mechanism drives the second flap to rotate towards the second clamp seat and clamps the sheet metal part of the automotive component. It also includes a microprocessor, and the microprocessor is electrically connected to the first driving mechanism, the distance sensor and the second driving mechanism respectively.

2. The anti-error automatic recognition fixture according to claim 1, wherein: It also includes a base. The bottoms of the first clamp seat and the second clamp seat are respectively fixed on the base. First fixing frames and second fixing frames with an L-shaped longitudinal section are respectively provided on the sides of the first clamp seat and the second clamp seat facing away from each other. The bottom of the first fixing frame is fixed on the base, and the side of the first fixing frame is integrally formed with the first clamp seat. The bottom of the second fixing frame is fixed on the base, and the side of the second fixing frame is integrally formed with the second clamp seat.

3. The anti-error automatic recognition fixture according to claim 1, characterized in that: The first driving mechanism includes a first telescopic cylinder electrically connected to the microprocessor. The side of the first telescopic cylinder is hinged to the side of the first clamp seat. The first telescopic cylinder has a first telescopic rod that can be telescoped along its height direction. The free end of the first telescopic rod is hinged to a first support rod provided at the end of the first flap and extending outwards. The upper side of the first flap away from the first support rod is hinged to the first clamp seat.

4. The anti-mistake automatic recognition fixture according to claim 1, wherein: The second driving mechanism includes a second telescopic cylinder electrically connected to the microprocessor. The side of the second telescopic cylinder is hinged to the side of the second clamp seat. The second telescopic cylinder has a second telescopic rod that can be telescoped along its height direction. The free end of the second telescopic rod is hinged to a second support rod provided at the end of the second flap and extending outwards. The upper side of the second flap away from the second support rod is hinged to the second clamp seat.

5. The anti-error automatic recognition fixture according to claim 1, wherein: A push clamp is provided on the second clamp seat. The push clamp is located below the first flap. The end of the push clamp is hinged to the second clamp seat. A fixing sleeve for fixing the distance sensor is provided at the other end of the push clamp. An operating rod for driving the push clamp to rotate slightly is provided on the push clamp.

6. The anti-error automatic recognition fixture according to claim 3, wherein: A first limit rubber block is installed on the upper surface of the first clamp seat at the end away from the first telescopic cylinder. A first protection rubber block corresponding to the position of the first limit rubber block is provided on the surface of the first flap facing the first clamp seat.

7. The anti-error automatic recognition fixture according to claim 4, characterized in that: A second limit rubber block is installed on the upper surface of the second clamp seat and at the end away from the second telescopic cylinder, and a second protective rubber block corresponding to the position of the second limit rubber block is provided on the surface of the second flap facing the second clamp seat.