Carton PV packaging tape automatic crushing machine

By designing an automatic material crusher for carton PV packaging tape, the collection inconvenience caused by the scattering of packaging tapes is solved, automatic crushing and recycling is realized, and production efficiency and safety are improved.

CN223071749UActive Publication Date: 2025-07-08HEFEI HAGONG TONGCHUANG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422060560.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-24
Publication Date
2025-07-08
Estimated Expiration
2034-08-24

AI Technical Summary

Technical Problem

In the prior art, the cut PV packaging tape on the cigarette box is scattered on the ground, resulting in inconvenience in on-site collection, affecting production efficiency and increasing safety risks.

Method used

An automatic material crusher for carton PV packaging tape is designed. The packaging tape is guided into the crushing device for crushing and collected into the material box to avoid scattering.

Benefits of technology

Automatic packaging belt crushing and recycling is realized, processing capacity is improved, manual intervention is reduced, safety risks are reduced and resources are saved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carton PV packaging tape automatic crushing machine which comprises a rack, a discharging platform is arranged at the upper end of the rack, a feeding port is formed in the middle of the discharging platform, a guiding device and a crushing device are arranged on the rack, a rocker arm is hinged to the rack, one end of the rocker arm is fixedly connected with a pressing plate, and the other end of the rocker arm is fixedly connected with a conveying device. The pressing plate is driven by the rocker arm to downwards press the packaging belt in the discharging groove into the lower guiding device. A material box is arranged below the smashing device and used for collecting smashed materials obtained after the packaging belt is smashed by the smashing device. A packaging belt is placed in the discharging groove in the rack, the driving air cylinder drives the rocker arm to drive the pressing plate to downwards press the packaging belt in the discharging groove into the guiding device below, the guiding device grips the packaging belt and downwards conveys and guides the packaging belt into the smashing device, and the smashing device smashes the packaging belt. And the crushed materials fall into a material box below to be collected, so that the packaging tape waste materials are crushed and recycled.
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Description

Technical Field

[0001] The present invention relates to the technical field of packaging belt crushing and recycling equipment, and particularly relates to an automatic shredder for PV packaging belts of cartons. Background Art

[0002] At present, the sliced tobacco box packaging in each tobacco factory uses inner and outer cartons, and the cartons are tied with PV packaging belts for packing. During production, it is necessary to disassemble the packed sliced tobacco boxes to take out the internal sliced tobacco for processing. The existing method for removing the PV packaging belts on the sliced tobacco boxes generally involves mechanical hands or manual cutting. After the PV packaging belts are cut by industrial mechanical hands or manually, they are extracted and thrown aside. Because the PV packaging belts are relatively long, on-site collection is very inconvenient, resulting in the need for manual sorting at the operation site to remove interference. At this time, since the manual processing operation area coincides with the working radius of the industrial robot, it is necessary to stop the production line. After the manual processing is completed, the production line is restarted again, affecting the processing efficiency of the production line. Therefore, a device is needed to clean the cut PV packaging belts to prevent the cut PV packaging belts from scattering on the ground and affecting production. Summary of the Invention

[0003] The purpose of the present invention is to solve the above technical problems and provide an automatic shredder for PV packaging belts of cartons to realize automatic shredding and collection of PV packaging belts for carton packaging in cigarette factories.

[0004] To achieve the above purpose, the present invention adopts the following technical solutions:

[0005] An automatic shredder for PV packaging belts of cartons includes a frame. A feeding platform is arranged at the upper end of the frame. A feeding port is opened in the middle of the feeding platform. Two rows of baffles are fixedly connected to the feeding platform. The two rows of baffles and the feeding platform form a feeding groove. A guiding device and a crushing device are arranged on the frame. The guiding device is located below the feeding platform and is arranged opposite to the feeding port. The crushing device is located below the guiding device. The guiding device is used to bite the packaging belts falling from the feeding port and guide them into the crushing device. A rocker arm is hingedly connected to the frame. One end of the rocker arm is fixedly connected with a pressing plate. The pressing plate is located on one side of the feeding port to press the packaging belts in the feeding groove downward into the guiding device below under the drive of the rocker arm. A material box is arranged below the crushing device. The material box is used to collect the shredded materials after the crushing device crushes the packaging belts. A driving cylinder is installed on the frame. One end of the driving cylinder is hingedly connected to the frame, and the other end of the driving cylinder is hingedly connected to the end of the rocker arm away from the pressing plate. The driving cylinder is used to drive the rocker arm to swing.

[0006] Furthermore, an inclined plate inclined outward from the placement groove is arranged at the upper end of the baffle.

[0007] Further, baffles are provided on both sides of the feeding port, and the baffles on both sides of the feeding port are symmetrically arranged.

[0008] Further, a support plate is fixedly connected to the discharging platform, and the support plate is fixedly connected to the side wall of the baffle away from the placing groove.

[0009] Further, the guiding device includes a supporting plate and end plates fixed on the supporting plate. A blanking port is formed on the supporting plate. The end plates are located at both ends of the blanking port. Two feeding rollers are rotatably connected to the end plates. The two feeding rollers are drivingly connected so that the two feeding rollers rotate relative to each other. A first motor is installed on the end plate, and the first motor is drivingly connected to the feeding rollers to drive the feeding rollers to rotate.

[0010] Further, the crushing device includes a box body. A crushing chamber that penetrates up and down is formed in the box body. The crushing chamber is located directly below the guiding device. Two groups of crushing rollers are arranged in the crushing chamber. A rotating shaft is fixedly connected to the center of the crushing rollers, and both ends of the rotating shaft are rotatably connected to the inner wall of the crushing chamber. Interlaced crushing cutter teeth are arranged on the outer walls of the two groups of crushing rollers. An installation cavity is formed in the box body. Meshing gears are fixedly connected to the rotating shafts of the two groups of crushing rollers, and the meshing gears mesh with each other to form a gear drive. The meshing gears are located in the installation cavity. A driving motor is installed at one end of the box body, and the driving motor is drivingly connected to the rotating shaft of one group of crushing rollers to drive the crushing rollers to rotate.

[0011] Further, an air suction chamber is formed in the box body. One end of the air suction chamber is an open structure communicating with the outside of the box body. The rotating shaft extends into the air suction chamber and a fan blade is fixedly connected to the outer wall. An air supply channel is formed in the box body. The air supply channel extends into the air suction chamber to communicate with the air suction chamber. Air blowing holes are formed in the side wall of the crushing chamber. The air blowing holes are connected to the air supply channel. The air blowing holes face the outer wall of the crushing rollers and are inclined downward to blow the compressed air generated by the rotation of the fan blade towards the outer wall of the crushing rollers.

[0012] Further, a material receiving port is formed at the upper end of the material box, and the material receiving port is located below the lower open end of the crushing chamber.

[0013] Further, rollers are installed at the bottom of the material box, and a handle is installed on the side wall of the material box.

[0014] An automatic shredder for carton PV packaging belts provided by the present invention has the following beneficial effects: By placing the packaging belt in the feeding groove on the frame, the piston rod end of the driving cylinder extends to drive the swing arm to swing. The swing of the swing arm drives the pressing plate to move towards the feeding port, and then presses the packaging belt in the feeding groove down into the lower guiding device. The guiding device bites the packaging belt and conveys it downward into the crushing device. The crushing device crushes the packaging belt, and the crushed materials fall into the material box below for collection, thereby completing the crushing and recycling of the waste packaging belt and avoiding the scattering of the packaging belt in the workshop. It can process multiple PV packaging belts, thus greatly improving the processing capacity of PV packaging belts and achieving the effect of cost reduction and efficiency improvement. And the crushed packaging belt can be recycled, saving resources. The present invention effectively solves the problem of messy on-site collection caused by too long PV packaging belts, reduces the impact on the working environment, and reduces the safety impact of manual intervention in on-site processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The following further describes in detail the specific embodiments of the present invention with reference to the accompanying drawings:

[0016] Figure 1 It is a schematic structural diagram of an automatic shredder for carton PV packaging belts provided by the present invention;

[0017] Figure 2 It is a partial structural diagram of an automatic shredder for carton PV packaging belts provided by the present invention after removing the frame and the feeding platform;

[0018] Figure 3 It is a schematic structural diagram of the crushing device in an automatic shredder for carton PV packaging belts provided by the present invention;

[0019] Figure 4 It is a top view sectional structural diagram of the crushing device in an automatic shredder for carton PV packaging belts provided by the present invention;

[0020] Figure 5 It is a side view sectional structural diagram of the crushing device in an automatic shredder for carton PV packaging belts provided by the present invention.

[0021] Explanation of the reference numerals in the figures: 1. Frame; 2. Feeding platform; 21. Feeding port; 22. Baffle; 23. Feeding groove; 24. Inclined plate; 25. Support plate; 3. Guiding device; 31. Support plate; 32. End plate; 33. Feeding roller; 4. Crushing device; 41. Box body; 411. Installation cavity; 412. Suction cavity; 413. Air supply channel; 414. Air blowing hole; 42. Crushing chamber; 43. Crushing roller; 44. Rotating shaft; 45. Meshing gear; 46. Driving motor; 47. Fan blade; 5. Swing arm; 51. Pressing plate; 52. Driving cylinder; 6. Material box; 61. Roller; 62. Handle. SPECIFIC EMBODIMENTS

[0022] It should be understood that the specific embodiments described herein are merely for explaining the present invention and are not intended to limit the present invention.

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts shall fall within the scope of protection of the present invention.

[0024] It should be noted that all the directional indications (such as up-down, left-right, front-back...) in the embodiments of the present invention are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly. The connection described can be a direct connection or an indirect connection.

[0025] As Figures 1 - 5 shown, an automatic shredding machine for carton PV packaging belts includes a frame 1. A feeding platform 2 is arranged at the upper end of the frame 1. A feeding port 21 is opened in the middle of the feeding platform 2. Two rows of baffles 22 are fixedly connected to the feeding platform 2. The two rows of baffles 22 and the feeding platform 2 form a feeding groove 23. A guiding device 3 and a crushing device 4 are arranged on the frame 1. The guiding device 3 is located below the feeding platform 2 and is oppositely arranged with the feeding port 21. The crushing device 4 is located below the guiding device 3. The guiding device 3 is used to bite the packaging belt falling from the feeding port 21 and introduce it into the crushing device 4. A rocker arm 5 is hingedly connected to the frame 1. One end of the rocker arm 5 is fixedly connected with a pressing plate 51. The pressing plate 51 is located on one side of the feeding port 21 to press the packaging belt in the feeding groove 23 downward into the lower guiding device 3 under the drive of the rocker arm 5. A material box 6 is arranged below the crushing device 4. The material box 6 is used to collect the shredded materials after the crushing device 4 shreds the packaging belt. A driving cylinder 52 is installed on the frame 1. One end of the driving cylinder 52 is hingedly connected to the frame 1, and the other end of the driving cylinder 52 is hingedly connected to the end of the rocker arm 5 away from the pressing plate 51. The driving cylinder 52 is used to drive the rocker arm 5 to swing.

[0026] With the above technical solution, during use, the industrial robot arm will draw out the PV packing tape cut from the carton of the tobacco sheet box and then place the long strip-shaped packing tape in the feeding groove 23 on the frame 1. The piston rod end of the driving cylinder 52 extends to drive the swing arm 5 to swing. The swing of the swing arm 5 drives the pressing plate 51 to move towards the feeding port 21, and then presses the packing tape in the feeding groove 23 down into the lower guiding device 3. The guiding device 3 bites the packing tape and conveys it downward into the crushing device 4. The crushing device 4 crushes the packing tape, and the crushed materials fall into the lower material box 6 for collection, thus completing the crushing and recycling of the packing tape waste, avoiding the scattering of the packing tape in the workshop; and the crushed packing tape can be recycled, saving resources.

[0027] Specifically, an inclined plate 24 inclined outward from the placement groove is provided at the upper end of the baffle 22. The inclined inclined plate 24 makes the upper end opening of the placement groove form a flared opening, thereby increasing the width of the upper opening and facilitating the placement and introduction of the packing tape into the placement groove.

[0028] Specifically, baffles 22 are provided on both sides of the feeding port 21, and the baffles 22 on both sides of the feeding port 21 are symmetrically arranged.

[0029] Specifically, a support plate 25 is fixedly connected to the feeding platform 2, and the support plate 25 is fixedly connected to the side wall of the baffle 22 away from the placement groove. The baffle 22 is supported by the support plate 25 to improve the overall strength.

[0030] Specifically, the guiding device 3 includes a supporting plate 31 and end plates 32 fixed on the supporting plate 31. A material dropping port is formed on the supporting plate 31. The end plates 32 are located at both ends of the material dropping port. Two feeding rollers 33 are rotatably connected to the end plates 32. The two feeding rollers 33 are drivingly connected so that the two feeding rollers 33 rotate relatively. A first motor (not shown in the figure) is installed on the end plate 32, and the first motor is drivingly connected to the feeding rollers 33 to drive the feeding rollers 33 to rotate. During the crushing operation, the pressing plate 51 presses the packing tape down from the feeding platform 2, so that the packing tape enters between the feeding rollers 33. The feeding rollers 33 rotate to squeeze the packing tape and convey it downward into the crushing device below, ensuring that the packing tape enters the crushing device for crushing.

[0031] Specifically, the crushing device 4 includes a box body 41, and a crushing bin 42 is provided in the box body 41, and the crushing bin 42 is located directly below the guide device 3; two groups of crushing rollers 43 are arranged in the crushing bin 42, and the center of the crushing roller 43 is fixedly connected to a rotating shaft 44, and the two ends of the rotating shaft 44 are rotatably connected to the inner wall of the crushing bin 42, and the outer walls of the two groups of crushing rollers 43 are provided with mutually staggered crushing teeth, so that the two groups of crushing rollers 43 can be rotated to the inner wall of the crushing bin 42. The packaging belt conveyed from the guide device 3 is bitten and rotated, sheared and crushed; the box body 41 is provided with an installation cavity 411, and the rotating shafts 44 on the two groups of crushing rollers 43 are fixedly connected with meshing gears 45, and the meshing gears 45 mesh with each other to form a gear transmission, and the meshing gears 45 are located in the installation cavity 411. A driving motor 46 is installed at one end of the box body 41, and the driving motor 46 is connected to the rotating shaft 44 on one group of crushing rollers 43 to drive the crushing rollers 43 to rotate. The rotating shaft 44 is driven to rotate by the driving motor 46, and the meshing gears 45 on the rotating shaft 44 mesh with each other to drive, so that the two groups of crushing rollers 43 rotate to crush the packaging belt entering the crushing bin 42.

[0032] Specifically, the box body 41 is provided with an air suction chamber 412, one end of the air suction chamber 412 is an open structure connected to the outside of the box body 41, the rotating shaft 44 extends into the air suction chamber 412 and has a fan blade 47 fixedly connected to the outer wall, the box body 41 is provided with an air supply channel 413, the air supply channel 413 extends into the air suction chamber 412 to connect with the air suction chamber 412, and the side wall of the crushing bin 42 is provided with an air blowing hole 414, the air blowing hole 414 is connected with the air supply channel 413, the air blowing hole 414 is toward the outer wall of the crushing roller 43 and is inclined downward to blow the compressed air generated by the rotation of the fan blade 47 toward the outer wall of the crushing roller 43. The driving motor 46 drives the rotating shaft 44 to rotate, driving the crushing roller 43 to rotate to crush the packaging tape, and at the same time drives the fan blades 47 to rotate. The fan blades 47 rotate to suck external air into the suction chamber 412, and pressurize the air to be transported to the blowing holes 414 for blowing out. The blowing holes 414 face the outer wall of the crushing roller 43 to blow the crushed materials attached to the outer wall of the crushing roller 43 downward into the material box 6 below.

[0033] Specifically, a material receiving opening is provided at the upper end of the material box 6, and the material receiving opening is located below the lower end opening of the crushing bin 42, so that the crushed material can fall into the material box 6 for collection and storage.

[0034] Specifically, a roller 61 is installed at the bottom of the material box 6, and a handle 62 is installed on the side wall of the material box 6. This makes it easy to move the material box 6 out to dump the collected debris inside.

[0035] The parts not involved in this technical solution can be implemented by using the prior art.

[0036] The foregoing has shown and described the basic principles, main features and characteristics of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and what is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention includes the appended claims and their equivalents.

Claims

1. An automatic shredder for carton PV packaging belts, characterized in that: It includes a frame (1). A feeding platform (2) is arranged at the upper end of the frame (1). A feeding port (21) is formed in the middle of the feeding platform (2). Two rows of baffles (22) are fixedly connected to the feeding platform (2). The two rows of baffles (22) and the feeding platform (2) form a feeding groove (23). A guiding device (3) and a crushing device (4) are arranged on the frame (1). The guiding device (3) is located below the feeding platform (2) and is arranged opposite to the feeding port (21). The crushing device (4) is located below the guiding device (3). The guiding device (3) is used for biting the packaging tape falling from the feeding port (21) and guiding it into the crushing device (4); A rocker arm (5) is hinged to the frame (1). One end of the rocker arm (5) is fixedly connected with a pressing plate (51). The pressing plate (51) is located on one side of the feeding port (21) to press the packaging tape in the feeding groove (23) downward into the lower guiding device (3) under the drive of the rocker arm (5); A material box (6) is arranged below the crushing device (4). The material box (6) is used for collecting the shredded materials after the crushing device (4) crushes the packaging tape; A driving cylinder (52) is installed on the frame (1). One end of the driving cylinder (52) is hinged to the frame (1), and the other end of the driving cylinder (52) is hinged to the end of the rocker arm (5) far from the pressing plate (51). The driving cylinder (52) is used for driving the rocker arm (5) to swing.

2. The automatic shredding machine for carton PV packaging tape according to claim 1, wherein: An inclined plate (24) inclined outward from the placement groove is arranged at the upper end of the baffle (22).

3. The automatic shredding machine for carton PV packaging tape according to claim 1, characterized in that: Baffles (22) are arranged on both sides of the feeding port (21), and the baffles (22) on both sides of the feeding port (21) are symmetrically arranged.

4. An automatic shredding machine for carton PV packaging belts according to claim 2, characterized in that: A support plate (25) is fixedly connected to the feeding platform (2). The support plate (25) is fixedly connected to the side wall of the baffle (22) far from the placement groove.

5. An automatic shredder for carton PV packaging belts according to claim 1, characterized in that: The guiding device (3) includes a support plate (31) and end plates (32) fixed on the support plate (31). A material dropping port is formed in the support plate (31). The end plates (32) are located at both ends of the material dropping port. Two feeding rollers (33) are rotatably connected to the end plates (32). The two feeding rollers (33) are in transmission connection so that the two feeding rollers (33) rotate relatively. A first motor is installed on the end plate (32). The first motor is in transmission connection with the feeding roller (33) to drive the feeding roller (33) to rotate.

6. An automatic shredding machine for carton PV packaging belts according to any one of claims 1-5, characterized in that: The pulverizing device (4) comprises a box body (41), a pulverizing bin (42) penetrating from top to bottom is provided in the box body (41), and the pulverizing bin (42) is located directly below the guide device (3); two groups of crushing rollers (43) are arranged in the pulverizing bin (42), a rotating shaft (44) is fixedly connected to the center of the crushing roller (43), and both ends of the rotating shaft (44) are rotatably connected to the inner wall of the pulverizing bin (42), and the outer walls of the two groups of crushing rollers (43) are provided with mutually staggered crushing teeth; The housing (41) is provided with an installation cavity (411), the rotating shafts (44) on the two groups of crushing rollers (43) are fixedly connected with meshing gears (45), and the meshing gears (45) mesh with each other to form a gear transmission, the meshing gears (45) are located in the installation cavity (411), and a driving motor (46) is installed at one end of the housing (41), and the driving motor (46) is in transmission connection with the rotating shaft (44) on one group of crushing rollers (43) to drive the crushing rollers (43) to rotate.

7. An automatic shredding machine for carton PV packaging belts according to claim 6, characterized in that: The box body (41) is provided with an air suction chamber (412), one end of which is an open structure connected to the outside of the box body (41); the rotating shaft (44) extends into the air suction chamber (412) and is fixedly connected to the outer wall with a fan blade (47); the box body (41) is provided with an air supply channel (413), which extends into the air suction chamber (412) to connect with the air suction chamber (412); a blowing hole (414) is provided on the side wall of the crushing bin (42), the blowing hole (414) is connected to the air supply channel (413), and the blowing hole (414) faces the outer wall of the crushing roller (43) and is inclined downward so as to blow the compressed air generated by the rotation of the fan blade (47) toward the outer wall of the crushing roller (43).

8. The automatic shredding machine for carton PV packaging tape according to claim 1, characterized in that: The upper end of the material box (6) is provided with a material receiving opening, and the material receiving opening is located below the lower open end of the crushing bin (42).

9. The automatic shredding machine for carton PV packaging belts according to claim 1, wherein: A roller (61) is installed at the bottom of the material box (6), and a handle (62) is installed on the side wall of the material box (6).