Adsorption type mold taking manipulator

Through the rotating device and material extraction mechanism of the adsorption mold material extraction robot, the vacuum suction head and buffering spring buffering function solves the deformation and bulkiness of existing robots when clamping slender plastic products, and realizes high-precision product extraction and lightweight robots.

CN223071881UActive Publication Date: 2025-07-08DONGGUAN XINHUISHENG PRECISION IND CO LTD
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Patent Information

Application Number
CN202421995605.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-17
Publication Date
2025-07-08
Estimated Expiration
2034-08-17

AI Technical Summary

Technical Problem

The existing material picking robots are prone to deform when clamping slender plastic products, and the robots are bulky, affecting the accuracy of material picking.

Method used

Adsorption mold material picking robot is used to absorb both ends of the product through a rotating device and material picking mechanism, and use a vacuum suction head to absorb both ends of the product, combined with the buffering spring cushioning action to avoid product deformation and remove the product through rotation.

Benefits of technology

It improves the product's pass rate and material removal accuracy, and reduces the load on the robot.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223071881U_ABST
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Abstract

The utility model provides an adsorption type mould reclaiming manipulator, including rotating device, connecting plate, reclaiming mechanism, rotating device includes cylindrical shell, movable shaft, gear plate, gear plate includes mounting base plate, gear body, the outer edge of gear body is distributed with tooth portion, the one end of movable shaft is connected with the rack, reclaiming mechanism includes mounting flat plate, a plurality of reclaiming module, the mounting flat plate is connected with the mounting base plate, and the reclaiming module is connected with the mounting base plate. The material taking module comprises two adsorption assemblies. The adsorption assembly comprises a connecting pipe, an air connecting head connected to one end of the connecting pipe, an upper positioning piece fixedly connected to the connecting pipe, a lower positioning nut connected to the connecting pipe in a threaded mode, a movable piece arranged on the connecting pipe in a sleeving mode and capable of moving on the connecting pipe, and a vacuum suction head fixedly connected to the bottom of the movable piece. The buffer spring is arranged on the connecting pipe in a sleeving mode and connected between the lower positioning nut and the movable piece in an abutting mode, the upper positioning piece and the lower positioning nut abut against the top face and the bottom face of the installation flat plate respectively, product deformation is avoided, and the material taking accuracy is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of manipulators, especially an adsorption type die material taking manipulator. Background Art

[0002] Injection molds are widely used in the production of plastic products. For some thin and long plastic products, due to their thin wall thickness, when the existing material taking manipulator clamps the products from the mold, the pressure exerted on the products by the clamping arms is relatively large when clamping the products, which easily causes the products to deform, resulting in a high defective rate of the products and a large amount of waste. In addition, due to the long and thin products, long clamping arms need to be made, resulting in the manipulator being heavy and affecting the material taking accuracy. Summary of the Invention

[0003] The problem to be solved by the utility model is to provide an adsorption type die material taking manipulator to avoid product deformation and improve material taking accuracy.

[0004] To solve the above technical problem, an adsorption type die material taking manipulator provided by the utility model comprises a rotating device, a connecting plate and a material taking mechanism. The rotating device comprises a cylindrical outer shell, a movable shaft and a gear plate. The movable shaft is movably arranged inside the cylindrical outer shell. The gear plate comprises a mounting bottom plate and a gear body integrally die-cast. The outer edge of the gear body is distributed with teeth. An avoidance groove is arranged at one end of the cylindrical outer shell. The gear body is hinged in the avoidance groove. A rack is connected to one end of the movable shaft. The rack is meshed and connected with the teeth. The mounting bottom plate is fixedly connected to one end of the connecting plate. The material taking mechanism comprises a mounting plate fixedly connected to the other end of the connecting plate and a plurality of material taking modules arranged in parallel on the mounting plate. Each material taking module comprises two adsorption components arranged in parallel. Each adsorption component comprises a connecting pipe, an air connection head connected to one end of the connecting pipe, an upper positioning piece fixedly connected to the connecting pipe, a lower positioning nut threadedly connected to the connecting pipe, a movable piece sleeved on the connecting pipe and movable on the connecting pipe, a vacuum suction head fixedly connected to the bottom of the movable piece, and a buffer spring sleeved on the connecting pipe and abutted between the lower positioning nut and the movable piece. A through hole matching with the connecting pipe is arranged through the mounting plate. The connecting pipe is arranged in the through hole. The upper positioning piece and the lower positioning nut respectively abut against the top surface and the bottom surface of the mounting plate.

[0005] The beneficial effects of the present utility model are as follows: The present utility model provides an adsorption-type mold material-taking manipulator. The movable shaft can be driven by a cylinder to move inside the cylindrical housing. The rack will drive the gear plate to rotate, and the rotating gear plate will drive the mounting plate to rotate, so as to drive the fixture to enter and exit the mold. After the fixture enters the mold, each material-taking module corresponds to each cavity in the mold. The vacuum suction heads of the two adsorption components of each material-taking module are respectively located at both ends of the product. The air connection head is connected to the vacuum air pipe. When the vacuum suction head contacts the product surface, the movable piece will move along the connecting pipe and compress the buffer spring, which can play a buffering role to avoid damaging the product surface by the vacuum suction head. The two vacuum suction heads on both sides will respectively adsorb both ends of the product. By driving the mounting plate to rotate, the product can be taken out of the mold, avoiding pinching the product and preventing the product from deforming, improving the product qualification rate, reducing the load of the manipulator, and improving the material-taking accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] Figure 1 Illustrates the external structure schematic diagram of the present utility model.

[0007] Figure 2 Illustrates the cross-sectional view of the present utility model.

[0008] Description of the reference numerals in the drawings: Rotating device 1, cylindrical housing 10, clearance groove 100, movable shaft 11, rack 110, gear plate 12, mounting base plate 120, gear body 121, tooth portion 121a, connecting plate 2, material-taking mechanism 3, mounting plate 30, adsorption component 31, connecting pipe 310, air connection head 311, upper positioning piece 312, lower positioning nut 313, movable piece 314, vacuum suction head 315, buffer spring 316. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0009] To make the objectives, technical solutions, and advantages of the embodiments of the present disclosure clearer, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below with reference to the drawings of the embodiments of the present disclosure. Apparently, the described embodiments are some, but not all, of the embodiments of the present disclosure.

[0010] All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present disclosure without creative efforts shall fall within the scope of protection of the present disclosure.

[0011] Reference Figure 1 - Figure 2 .

[0012] The utility model provides an adsorption type die picking manipulator, which comprises a rotating device 1, a connecting plate 2 and a picking mechanism 3. The rotating device 1 comprises a cylindrical outer shell 10, a movable shaft 11 and a gear plate 12. The movable shaft 11 is movably arranged inside the cylindrical outer shell 10. The gear plate 12 comprises a mounting bottom plate 120 and a gear body 121 formed by integral die casting. Tooth portions 121a are distributed on the outer edge of the gear body 121. An avoidance groove 100 is arranged at one end of the cylindrical outer shell 10. The gear body 121 is hinged on the avoidance groove 100. A rack 110 is connected to one end of the movable shaft 11. The rack 110 is meshed and connected with the tooth portions 121a. The mounting bottom plate 120 is fixedly connected to one end of the connecting plate 2. The picking mechanism 3 comprises a mounting plate 30 fixedly connected to the other end of the connecting plate 2 and a plurality of picking modules arranged in parallel on the mounting plate 30. Each picking module comprises two adsorption components 31 arranged in parallel. Each adsorption component 31 comprises a connecting pipe 310, an air connection head 311 connected to one end of the connecting pipe 310, an upper positioning piece 312 fixedly connected to the connecting pipe 310, a lower positioning nut 313 threadedly connected to the connecting pipe 310, a movable piece 314 sleeved on the connecting pipe 310 and movable on the connecting pipe 310, a vacuum suction head 315 fixedly connected to the bottom of the movable piece 314, and a buffer spring 316 sleeved on the connecting pipe 310 and abutted between the lower positioning nut 313 and the movable piece 314. Through holes matching with the connecting pipes 310 are arranged through the mounting plate 30. The connecting pipes 310 are arranged in the through holes. The upper positioning piece 312 and the lower positioning nut 313 respectively abut against the top surface and the bottom surface of the mounting plate 30.

[0013] The specific working principle is as follows: the movable shaft 11 can be driven by a cylinder to move along the inside of the cylindrical outer shell 10. The rack 110 will drive the gear plate 12 to rotate. The rotating gear plate 12 will drive the mounting plate 30 to rotate so as to drive the fixture in and out of the die. After the fixture enters the die, each picking module corresponds to each cavity in the die. The vacuum suction heads 315 of the two adsorption components 31 of each picking module are respectively located at both ends of the product. The air connection head 311 is connected to a vacuum air pipe. When the vacuum suction head 315 contacts the surface of the product, the movable piece 314 will move along the connecting pipe 310 and compress the buffer spring 316, which can play a buffering role and avoid damaging the surface of the product by the vacuum suction head 315. The vacuum suction heads 315 on both sides will respectively adsorb both ends of the product. By driving the mounting plate 30 to rotate, the product can be taken out of the die, avoiding pinching the product, not causing deformation of the product, improving the qualified rate of the product, reducing the load of the manipulator and improving the picking accuracy.

[0014] The above embodiments are only descriptions of the preferred embodiments of the present utility model, and do not limit the scope of the present utility model. Without departing from the design spirit of the present utility model, various deformations and improvements made by those of ordinary skill in the art to the technical solutions of the present utility model shall fall within the protection scope determined by the claims of the present utility model.

Claims

1. An adsorption-type mold material-taking manipulator, characterized in that, It includes a rotating device, a connecting plate, and a material taking mechanism. The rotating device includes a cylindrical outer shell, a movable shaft, and a gear plate. The movable shaft is movably arranged inside the cylindrical outer shell. The gear plate includes a mounting base plate and a gear body formed by integral die casting. The outer edge of the gear body is distributed with teeth. An avoidance groove is provided at one end of the cylindrical outer shell. The gear body is hinged on the avoidance groove. A rack is connected to one end of the movable shaft. The rack is meshed and connected with the teeth. The mounting base plate is fixedly connected to one end of the connecting plate. The material taking mechanism includes a mounting flat plate fixedly connected to the other end of the connecting plate and a plurality of material taking modules arranged in parallel on the mounting flat plate. Each material taking module includes two adsorption components arranged in parallel. Each adsorption component includes a connecting pipe, an air connection head connected to one end of the connecting pipe, an upper positioning piece fixedly connected to the connecting pipe, a lower positioning nut threadedly connected to the connecting pipe, a movable piece sleeved on the connecting pipe and movable on the connecting pipe, a vacuum suction head fixedly connected to the bottom of the movable piece, and a buffer spring sleeved on the connecting pipe and abutted between the lower positioning nut and the movable piece. Through holes matching the connecting pipes are provided through the mounting flat plate. The connecting pipes are arranged in the through holes. The upper positioning piece and the lower positioning nut respectively abut against the top surface and the bottom surface of the mounting flat plate.