Embossing equipment for ground mat processing
By designing automatic loading and finished product collection mechanisms, the problem of manual loading during floor mat embossing is solved, automated production is achieved, and labor costs are saved.
Patent Information
- Application Number
- CN202422239304.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-12
AI Technical Summary
During the embossing process, the equipment is difficult to load automatically due to smooth or rough surfaces, which requires manual intervention to increase human resource consumption.
The feeding components, pushing components and collection components are designed, and components such as electric guide rails, hydraulic cylinders and suction cups are used to realize automatic loading and finished product collection of floor mats, adapting to the automatic processing of different surface friction forces.
Automatic loading and finished product collection of floor mats is realized, reducing labor costs and improving production efficiency.
Smart Images
Figure CN223071939U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of floor mat processing, in particular to an embossing device for floor mat processing. Background Art
[0002] The embossing device for floor mat processing is usually called a "floor mat embossing machine". This device is used to press various patterns and textures on the surface of the floor mat during the production process of the floor mat to enhance the aesthetics and anti-slip performance of the floor mat. The working principle of the floor mat embossing machine is to press a preset pattern or texture onto the floor mat material through mechanical pressure to form the required decorative effect. However, during the embossing process of the floor mat, since the surface of the floor mat is sometimes smooth and sometimes rough, it is not convenient to use the device for automatic feeding when embossing the floor mat, so manual feeding is required, resulting in additional consumption of human resources. Content of the Utility Model
[0003] In order to overcome the problem that during the embossing process of the floor mat, since the surface of the floor mat is sometimes smooth and sometimes rough, and the friction between the two layers of floor mats is large, it is not convenient to use the device for automatic feeding when embossing the floor mat, so manual feeding is required, resulting in additional consumption of human resources.
[0004] The technical solution of the utility model is: an embossing device for floor mat processing, comprising a feeding component, a pushing component, an embossing component, and a collecting component; a pushing component for moving the material is arranged at the upper end of the feeding component; an embossing component for embossing the material is arranged at the upper end of the pushing component; a collecting component for collecting the finished product is arranged at the rear end of the embossing component.
[0005] Preferably, the feeding component is used to continuously feed the device, the pushing component is used to move the material, the embossing component is used to emboss the material, and the collecting component is used to collect the finished product.
[0006] Preferably, the feeding component includes a frame, a first electric guide rail, a first support block, a driving frame, and a conveyor belt; both sides at the front end of the frame are embedded with the first electric guide rail; the first support blocks are slidably connected to the first electric guide rail through electric sliders; a driving frame is fixedly connected to the upper end of the first support block; a conveyor belt is rotatably connected to the driving frame. After stacking the materials on the conveyor belt, the conveyor belt is rotated through the driving frame to adjust the displacement of the materials to the middle position, so as to avoid the offset of the embossing position. Subsequently, the materials are pushed upward in turn by the first electric guide rail to always keep the uppermost material higher than the processing table.
[0007] Preferably, the pushing component includes a second electric guide rail, a processing table, a third electric guide rail, a sliding plate, a first pressing strip, a needle tip cone, a second pressing strip, a suction cup, a first hydraulic cylinder, a negative pressure pump, and an air pipe; both sides of the upper end of the frame are fixedly connected with second electric guide rails; a processing table is fixedly connected between the two second electric guide rails; the upper ends of the second electric guide rails are slidably connected with third electric guide rails through electric sliders. Through the second electric guide rail, the third electric guide rail and the sliding plate, the first pressing strip and the second pressing strip are displaced to the upper end of the material, and then the needle tip cone and the suction cup are pressed on the material by the retraction of the first hydraulic cylinder. If the surface of the material is relatively smooth, a negative pressure is generated in the suction cup through the negative pressure pump and the air pipe to suck the material. If the surface of the material is relatively rough, the needle tip cone is inserted into the gap on the upper end surface of the material, and then the needle tip cone and the suction cup are moved backward through the second electric guide rail to displace the material to the lower end of the embossing plate.
[0008] Preferably, the upper ends of the third electric guide rails are slidably connected with sliding plates through electric sliders; the upper ends of the sliding plates are rotatably connected with first pressing strips; a needle tip cone is fixedly connected to one side of the first pressing strip; two second pressing strips rotatably connected with the sliding plate are arranged at the front ends of the first pressing strips; a suction cup is fixedly connected to one side of the second pressing strips together.
[0009] Preferably, the lower ends of the first pressing strip and the second pressing strip are rotatably connected with first hydraulic cylinders, and the first hydraulic cylinders are rotatably connected with the third electric guide rails; a negative pressure pump fixedly connected with the sliding plate is arranged between the two second pressing strips; an air pipe is connected to the negative pressure pump and communicated with the suction cup.
[0010] Preferably, the embossing component includes a fixed frame, a second hydraulic cylinder, and an embossing plate; a fixed frame is fixedly connected to the outside of the frame; a second hydraulic cylinder is fixedly connected to the upper end of the fixed frame; an embossing plate is fixedly connected to the lower end of the second hydraulic cylinder. The embossing of the material is completed by pressing down the embossing plate through the second hydraulic cylinder.
[0011] Preferably, the collecting component includes a fourth electric guide rail, a second support block, and a collecting plate; fourth electric guide rails are embedded in both sides of the rear end of the frame; second support blocks are slidably connected to the fourth electric guide rails through electric sliders; a collecting plate is fixedly connected to the second support blocks. The finished product after embossing is dragged to the upper end of the collecting plate through the second electric guide rail, the needle tip cone and the suction cup, and then the fourth electric guide rail makes the collecting plate descend by a height equal to the thickness of a floor mat.
[0012] The beneficial effects of the present utility model are as follows:
[0013] 1. By setting a position correction mechanism, an automatic feeding mechanism and a finished product collecting mechanism, when the equipment processes the floor mat, the friction between two layers of floor mats can be overcome, and floor mats with smooth surfaces and rough surfaces can be dragged to realize automatic feeding and automatic collection, thereby saving the labor cost during production;
[0014] 2. After stacking the materials on the conveyor belt, the conveyor belt is rotated by the driving frame to adjust the displacement of the materials to the middle position, so as to avoid the offset of the embossing position. Subsequently, the materials are pushed upward in turn by the first electric guide rail to always keep the uppermost material higher than the processing table. Then, the first pressing strip and the second pressing strip are displaced to the upper end of the materials through the second electric guide rail, the third electric guide rail and the slide plate. Next, the needle tip cone and the suction cup are pressed on the materials by the retraction of the first hydraulic cylinder. If the surface of the material is relatively smooth, negative pressure is generated in the suction cup by the negative pressure pump and the air pipe to suck the material. If the surface of the material is relatively rough, the needle tip cone is inserted into the gap of the upper end face of the material. Subsequently, the needle tip cone and the suction cup are moved backward by the second electric guide rail to displace the materials to the lower end of the embossing plate, thus realizing automatic feeding and saving labor costs;
[0015] 3. The embossing plate is pressed down by the second hydraulic cylinder to complete the embossing of the materials. Then, the finished products after embossing are dragged to the upper end of the collection plate through the second electric guide rail, the needle tip cone and the suction cup. Next, the fourth electric guide rail makes the collection plate descend by a height equal to the thickness of a floor mat, thus realizing the automatic collection of the finished products and saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It shows a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 It shows a schematic diagram of the structure of the first electric guide rail of the present utility model;
[0018] Figure 3 It shows a schematic diagram of the structure of the second electric guide rail of the present utility model;
[0019] Figure 4 It shows a schematic diagram of the structure of the third electric guide rail of the present utility model;
[0020] Figure 5 It shows a schematic diagram of the structure of the suction cup of the present utility model;
[0021] Figure 6 It shows a schematic diagram of the structure of the second hydraulic cylinder of the present utility model.
[0022] Description of reference numerals: 1. Feeding component; 2. Pushing component; 3. Embossing component; 4. Collecting component; 101. Frame; 102. First electric guide rail; 103. First support block; 104. Driving frame; 105. Conveyor belt; 201. Second electric guide rail; 202. Processing table; 203. Third electric guide rail; 204. Slide plate; 205. First pressing strip; 206. Needle tip cone; 207. Second pressing strip; 208. Suction cup; 209. First hydraulic cylinder; 210. Negative pressure pump; 211. Air pipe; 301. Fixed frame; 302. Second hydraulic cylinder; 303. Embossing plate; 401. Fourth electric guide rail; 402. Second support block; 403. Collection plate. Detailed implementation mode
[0023] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0024] Please refer to Figure 1-2 , the present utility model provides an embodiment: an embossing device for floor mat processing, including a feeding component 1, a pushing component 2, an embossing component 3, and a collecting component 4; a pushing component 2 for moving the material is arranged at the upper end of the feeding component 1; an embossing component 3 for embossing the material is arranged at the upper end of the pushing component 2; a collecting component 4 for collecting the finished product is arranged at the rear end of the embossing component 3. The feeding component 1 is used for continuously feeding the device, the pushing component 2 is used for moving the material, the embossing component 3 is used for embossing the material, and the collecting component 4 is used for collecting the finished product. The feeding component 1 includes a frame 101, a first electric guide rail 102, a first support block 103, a driving frame 104, and a conveyor belt 105; both sides of the front end of the frame 101 are embedded with a first electric guide rail 102; the first support blocks 103 are slidably connected to the first electric guide rails 102 through electric sliders; a driving frame 104 is fixedly connected to the upper ends of the first support blocks 103; a conveyor belt 105 is rotatably connected to the driving frame 104. After stacking the materials on the conveyor belt 105, the conveyor belt 105 is rotated through the driving frame 104 to adjust the displacement of the materials to the middle position, so as to avoid the deviation of the embossing position. Subsequently, the materials are pushed upward in turn by the first electric guide rail 102 to always make the uppermost material higher than the processing table 202. The collecting component 4 includes a fourth electric guide rail 401, a second support block 402, and a collecting plate 403; both sides of the rear end of the frame 101 are embedded with a fourth electric guide rail 401; the second support blocks 402 are slidably connected to the fourth electric guide rails 401 through electric sliders; a collecting plate 403 is fixedly connected to the second support blocks 402. The finished product after embossing is dragged to the upper end of the collecting plate 403 through the second electric guide rail 201, the needle tip cone 206, and the suction cup 208. Subsequently, the fourth electric guide rail 401 makes the collecting plate 403 descend by a height equal to the thickness of a floor mat.
[0025] Please refer to Figure 3-6, in this embodiment, the pushing component 2 includes a second electric guide rail 201, a processing table 202, a third electric guide rail 203, a slide plate 204, a first pressing strip 205, a needle tip cone 206, a second pressing strip 207, a suction cup 208, a first hydraulic cylinder 209, a negative pressure pump 210, and an air pipe 211; both sides of the upper end of the frame 101 are fixedly connected with a second electric guide rail 201; a processing table 202 is fixedly connected between the two second electric guide rails 201; the upper ends of the second electric guide rails 201 are both slidably connected with a third electric guide rail 203 through electric sliders. Through the second electric guide rail 201, the third electric guide rail 203, and the slide plate 204, the first pressing strip 205 and the second pressing strip 207 are displaced to the upper end of the material, and then the needle tip cone 206 and the suction cup 208 are pressed on the material by the retraction of the first hydraulic cylinder 209. If the surface of the material is relatively smooth, a negative pressure is generated in the suction cup 208 through the negative pressure pump 210 and the air pipe 211 to suck the material. If the surface of the material is relatively rough, the needle tip cone 206 is inserted into the gap of the upper end surface of the material, and then the needle tip cone 206 and the suction cup 208 are moved backward through the second electric guide rail 201 to displace the material to the lower end of the embossing plate 303. The upper ends of the third electric guide rails 203 are both slidably connected with a slide plate 204 through electric sliders; the upper ends of the slide plates 204 are both rotatably connected with a first pressing strip 205; a needle tip cone 206 is fixedly connected to one side of the first pressing strip 205; two second pressing strips 207 rotatably connected with the slide plate 204 are arranged at the front ends of the first pressing strips 205; a suction cup 208 is fixedly connected to one side of the second pressing strips 207 together. The lower ends of the first pressing strip 205 and the second pressing strip 207 are both rotatably connected with a first hydraulic cylinder 209, and the first hydraulic cylinders 209 are both rotatably connected with the third electric guide rail 203; a negative pressure pump 210 fixedly connected with the slide plate 204 is arranged between the two second pressing strips 207; an air pipe 211 is communicated with the negative pressure pump 210 and is communicated with the suction cup 208. The embossing component 3 includes a fixed frame 301, a second hydraulic cylinder 302, and an embossing plate 303; a fixed frame 301 is fixedly connected to the outside of the frame 101; a second hydraulic cylinder 302 is fixedly connected to the upper end of the fixed frame 301; an embossing plate 303 is fixedly connected to the lower end of the second hydraulic cylinder 302. The embossing of the material is completed by pressing down the embossing plate 303 through the second hydraulic cylinder 302.
[0026] When working, after stacking the materials on the conveyor belt 105, the conveyor belt 105 is rotated by the driving frame 104 to adjust the displacement of the materials to the middle position, so as to avoid the deviation of the embossing position. Subsequently, the materials are sequentially pushed upward by the first electric guide rail 102 to always keep the uppermost material higher than the processing table 202. Then, the first pressing strip 205 and the second pressing strip 207 are displaced to the upper end of the materials by the second electric guide rail 201, the third electric guide rail 203 and the sliding plate 204. Next, the needle tip cone 206 and the suction cup 208 are pressed on the materials by the retraction of the first hydraulic cylinder 209. If the surface of the materials is relatively smooth, negative pressure is generated in the suction cup 208 by the negative pressure pump 210 and the air pipe 211 to suck the materials. If the surface of the materials is relatively rough, the needle tip cone 206 is inserted into the gap of the upper end surface of the materials. Then, the needle tip cone 206 and the suction cup 208 are moved backward by the second electric guide rail 201 to displace the materials to the lower end of the embossing plate 303, thus realizing automatic feeding and saving labor costs.
[0027] The embossing plate 303 is pressed down by the second hydraulic cylinder 302 to complete the embossing of the materials. Then, the finished products after embossing are dragged to the upper end of the collection plate 403 by the second electric guide rail 201, the needle tip cone 206 and the suction cup 208. Next, the fourth electric guide rail 401 makes the collection plate 403 descend by a height equal to the thickness of a floor mat, thus realizing the automatic collection of the finished products and saving labor costs.
[0028] Through the above steps, a position correction mechanism, an automatic feeding mechanism and a finished product collection mechanism are set up, so that when the equipment processes the floor mat, the friction between two layers of floor mats can be overcome, and the floor mats with smooth surfaces and rough surfaces can be dragged to realize automatic feeding and automatic collection, thus saving labor costs during production.
[0029] The above has described in detail the embodiments of the present invention in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments, and various changes can be made without departing from the gist of the present invention within the knowledge scope of those skilled in the art.
Claims
1. An embossing device for floor mat processing, comprising a feeding assembly (1); characterized in that: It also includes a pushing component (2), an embossing component (3), and a collecting component (4); a pushing component (2) for moving the material is provided at the upper end of the feeding component (1); an embossing component (3) for embossing the material is provided at the upper end of the pushing component (2); a collecting component (4) for collecting the finished product is provided at the rear end of the embossing component (3).
2. The embossing device for floor mat processing according to claim 1, wherein: The feeding component (1) includes a frame (101), a first electric guide rail (102), a first support block (103), a driving frame (104), and a conveyor belt (105); the first electric guide rails (102) are embedded on both sides of the front end of the frame (101); the first support blocks (103) are slidably connected to the first electric guide rails (102) through electric sliders; the driving frame (104) is fixedly connected to the upper ends of the first support blocks (103); the conveyor belt (105) is rotatably connected to the driving frame (104).
3. The embossing device for floor mat processing according to claim 2, characterized in that: The pushing component (2) includes a second electric guide rail (201), a processing table (202), a third electric guide rail (203), a sliding plate (204), a first pressing strip (205), a needle tip cone (206), a second pressing strip (207), a suction cup (208), a first hydraulic cylinder (209), a negative pressure pump (210), and an air pipe (211); the second electric guide rails (201) are fixedly connected to both sides of the upper end of the frame (101); the processing table (202) is fixedly connected between the two second electric guide rails (201); the third electric guide rails (203) are slidably connected to the upper ends of the second electric guide rails (201) through electric sliders.
4. The embossing device for floor mat processing according to claim 3, characterized in that: The sliding plates (204) are slidably connected to the upper ends of the third electric guide rails (203) through electric sliders; the first pressing strips (205) are rotatably connected to the upper ends of the sliding plates (204); the needle tip cone (206) is fixedly connected to one side of the first pressing strip (205); two second pressing strips (207) rotatably connected to the sliding plate (204) are provided at the front ends of the first pressing strips (205); the suction cup (208) is fixedly connected to one side of the two second pressing strips (207) together.
5. The embossing device for floor mat processing according to claim 4, characterized in that: The first hydraulic cylinders (209) are rotatably connected to the lower ends of the first pressing strip (205) and the second pressing strip (207), and the first hydraulic cylinders (209) are rotatably connected to the third electric guide rail (203); a negative pressure pump (210) fixedly connected to the sliding plate (204) is provided between the two second pressing strips (207); the air pipe (211) is communicated with the negative pressure pump (210) and is communicated with the suction cup (208).
6. The embossing device for floor mat processing according to claim 2, characterized in that: The embossing component (3) includes a fixed frame (301), a second hydraulic cylinder (302), and an embossing plate (303); the fixed frame (301) is fixedly connected to the outside of the frame (101); the second hydraulic cylinder (302) is fixedly connected to the upper end of the fixed frame (301); the embossing plate (303) is fixedly connected to the lower end of the second hydraulic cylinder (302).
7. The embossing device for floor mat processing according to claim 2, characterized in that: The collection component (4) includes a fourth electric guide rail (401), a second support block (402), and a collection plate (403); the fourth electric guide rails (401) are embedded on both sides of the rear end of the frame (101); the second support blocks (402) are slidably connected to the fourth electric guide rails (401) through electric sliders; and the collection plate (403) is fixedly connected to the second support block (402).