High-stability butyronitrile rubber roller

By designing the device frame for heating plates, cleaning blocks and smear blocks, the problems of thermal oxygen structuring and oil penetration of nitrile rubber rollers in high temperature environments are solved, and the high stability of the rubber rollers is achieved and the service life is extended.

CN223072155UActive Publication Date: 2025-07-08SUZHOU JIALUN MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202423090781.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-07-08
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Existing nitrile rubber rollers are prone to thermal oxygen structuring and molecular chain breakage under high temperature environments, and the penetration of oil substances leads to a decrease in oil resistance, affecting stability.

Method used

A device rack including heating plate, cleaning block and smear block is designed. By preheating, cleaning and smearing the groove structure, the rubber roller is preheated, cleaned and smeared, reducing thermal oxygen structure and oil penetration.

Benefits of technology

It improves the heat and oil resistance of the rubber roller, extends the service life, and reduces friction factor and static electricity accumulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber covered rollers, in particular to a high-stability butyronitrile rubber covered roller which comprises a rubber covered roller body, a device frame is installed on the outer side of the rubber covered roller body, a heating plate is installed on the device frame, a partition plate is installed in the device frame, and the two sides of the partition plate are movably connected with a cleaning block and a smearing block respectively. A heat conduction block is installed on one side of the cleaning block, a lead screw is rotationally connected between the inner walls of the device frame, and a transmission belt is connected to one end of the lead screw. According to the scheme, the possibility that the butyronitrile rubber roller is prone to thermal oxidation structuring in a high-temperature environment is reduced, molecular chains are broken and degraded along with temperature rise, the possibility that oil substances permeate into nitrile rubber is reduced, the spinning adaptability of the butyronitrile rubber roller is improved, the friction factor is reduced, and static accumulation is relieved; the oil resistance and the heat resistance of the rubber roller are improved, so that the service life of the rubber roller is longer.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber rollers, in particular to a high-stability nitrile rubber roller. Background Technique

[0002] A nitrile rubber roller is a roller-shaped product with a metal or other material core and a covering made of nitrile rubber through vulcanization. The reason why a nitrile rubber roller requires high stability is mainly that it needs to face various complex environments and working conditions in actual applications. Therefore, a high-stability nitrile rubber roller is needed.

[0003] Currently, in occasions such as printing and dyeing that require long-term contact with high temperatures and oil substances, in a high-temperature environment, nitrile rubber is prone to thermal oxygen structuring. That is, as the temperature rises, the molecular chains of nitrile rubber will break and degrade due to heat, resulting in a decline in material properties. In the case of long-term contact with oil substances, the oil substances will penetrate into the interior of the nitrile rubber and interact with the rubber molecules, causing changes in the physical and chemical properties of the rubber, thereby reducing its oil resistance and affecting the stability of the rubber roller. For this reason, a high-stability nitrile rubber roller is proposed. Summary of the Invention

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art and propose a high-stability nitrile rubber roller.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A high-stability nitrile rubber roller includes a rubber roller body. A device frame is installed on the outer side of the rubber roller body. A heating plate is installed on the device frame. A partition plate is installed inside the device frame. A cleaning block and an application block are respectively movably connected to both sides of the partition plate. A heat conduction block is installed on one side of the cleaning block. A lead screw is rotatably connected between the inner walls of the device frame, and a transmission belt is connected to one end of the lead screw.

[0007] Preferably, rotating rollers are fixedly installed on both sides of the rubber roller body. The two ends of the device frame are connected to the outer surface of the rotating rollers, and the device frame is adapted to the rubber roller body.

[0008] Preferably, support plates are fixedly installed on both sides of the device frame. The heating plate is fixedly installed on the inner walls of the two support plates. A blower is installed on one side of the support plate, and the blower is arranged on the device frame.

[0009] Preferably, a top surface groove is opened inside the device frame. The partition plate is installed between the inner walls of the top surface groove. The partition plate divides the top surface groove into a cleaning groove and an application groove. The cleaning block is movably connected in the cleaning groove, the application block is movably connected in the application groove, and the bottom surfaces of the application block and the cleaning block are both adapted to the rubber roller body.

[0010] Preferably, the heat conducting block is installed on the inner wall of the cleaning tank and fixedly installed on the device rack. Liquid adding ports are installed on the top surfaces of the cleaning tank and the coating tank, and the liquid adding ports penetrate to the outside of the device rack. Drain pipes are installed on one side of the cleaning tank and the coating tank, and the drain pipes also penetrate to the outside of the device rack.

[0011] Preferably, sliding grooves are symmetrically formed on the cleaning tank, the coating tank and the partition plate, and both ends of the cleaning block and the coating block are slidably connected in the sliding grooves.

[0012] Preferably, lead screws are rotatably connected in the cleaning tank and the coating tank, the cleaning block and the coating block are both threadedly connected to the lead screws, one ends of the lead screws all penetrate to the outside of the device rack, a transmission belt is connected between the two lead screws, a motor is further installed on the device rack, a gear is arranged on the output end of the motor, and a toothed piece is fixed on the end of one of the lead screws, and the toothed piece and the gear are meshed with each other.

[0013] The beneficial effects of the present utility model are:

[0014] In this solution, the heating plate on one side can preheat the rubber roller in advance. A large amount of impurities can be scraped off through the connection between the device rack and the rubber roller body. The rubber roller can be soaked in the cleaning tank, the cleaning block can clean the dirt after soaking, the coating block can evenly apply the raw lacquer in the coating tank so that it penetrates into the interior, and the raw lacquer is dried by the heating plate on the other side.

[0015] In this solution, the possibility that the nitrile rubber roller is prone to thermal oxidation structuring in a high-temperature environment is reduced, and as the temperature rises, the molecular chains break and degrade, reducing the possibility that oil substances will penetrate into the nitrile rubber interior, improving the spinnability of the nitrile rubber roller, reducing the friction coefficient, reducing static electricity accumulation, and also improving the oil resistance and heat resistance of the rubber roller, making its service life longer. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural view of a high-stability nitrile rubber roller proposed by the present utility model;

[0017] Figure 2 is a schematic side view structural view of a high-stability nitrile rubber roller proposed by the present utility model;

[0018] Figure 3 is a schematic structural view of a part of the device rack;

[0019] Figure 4 is a schematic side view structural view of a part of the device rack.

[0020] In the figure: 1, device frame; 2, rotating roller; 3, rubber roller body; 4, heating plate; 5, heat conduction block; 6, blower; 7, drain pipe; 8, liquid filling port; 9, tooth piece; 10, motor; 11, transmission belt; 12, coating block; 13, cleaning block; 14, partition board; 15, lead screw. Detailed implementation manner

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0022] Embodiment: Refer to Figures 1-4 , a high-stability nitrile rubber roller, including a rubber roller body 3, a device frame 1 is installed on the outer side of the rubber roller body 3, support plates are fixedly installed on both sides of the device frame 1, and a heating plate 4 is fixedly installed on the inner walls of the support plates on both sides, respectively acting on the preheating of the rubber roller body 3 and the drying after coating. A blower 6 is installed on one side of the support plate to achieve rapid drying. The blower 6 is arranged on the device frame 1, a heating plate 4 is installed on the device frame 1, a partition board 14 is installed in the device frame 1, a cleaning block 13 and a coating block 12 are movably connected to both sides of the partition board 14 respectively, a heat conduction block 5 is installed on one side of the cleaning block 13, a lead screw 15 is rotatably connected between the inner walls of the device frame 1, a transmission belt 11 is connected to one end of the lead screw 15, rotating rollers 2 are fixedly installed on both sides of the rubber roller body 3, and both ends of the device frame 1 are connected to the outer surface of the rotating roller 2 to prevent the device frame 1 from moving simultaneously during the rotation process. The device frame 1 is adapted to the rubber roller body 3 to reduce the possibility of internal liquid leakage. Sliding grooves are symmetrically opened on the cleaning groove, the coating groove and the partition board 14, and both ends of the cleaning block 13 and the coating block 12 are slidably connected in the sliding grooves, which can make the moving process of the cleaning block 13 and the coating block 12 more stable, and achieve stable cleaning and uniform coating.

[0023] In this embodiment, a top surface groove is formed in the device rack 1. The partition plate 14 is installed between the inner walls of the top surface groove. The partition plate 14 divides the top surface groove into a cleaning groove and an application groove. The cleaning block 13 is movably connected in the cleaning groove, and the application block 12 is movably connected in the application groove. The bottom surfaces of the application block 12 and the cleaning block 13 are both adapted to the rubber roller body 3 to avoid missing areas. The heat conducting block 5 is installed on the inner wall of the cleaning groove and is fixedly installed on the device rack 1, which facilitates the heat of the heating plate 4 on one side to heat and keep warm the liquid in the cleaning groove when preheating the rubber roller body 3, avoiding the possibility of the rubber roller body 3 cooling during the cleaning process. Liquid filling ports 8 are installed on the top surfaces of the cleaning groove and the application groove. The liquid filling ports 8 penetrate to the outside of the device rack 1 to facilitate the addition of cleaning liquid and raw lacquer. Drain pipes 7 are installed on one side of the cleaning groove and the application groove, and the drain pipes 7 also penetrate to the outside of the device rack 1. Lead screws 15 are rotatably connected in both the cleaning groove and the application groove. The cleaning block 13 and the application block 12 are both threadedly connected to the lead screws 15, and the two are located on different sides of the lead screws 15, which can avoid the instability caused by weight offset during the movement. One end of each lead screw 15 penetrates to the outside of the device rack 1. A transmission belt 11 is connected between the two lead screws 15 to facilitate the effect of synchronous movement. A motor 10 is also installed on the device rack 1. A gear is provided at the output end of the motor 10. A toothed piece 9 is fixed to the end of one of the lead screws 15, and the toothed piece 9 and the gear are meshed with each other.

[0024] Working principle: When the device is working, rotate the roller 2, and the rubber roller body 3 will start to rotate. First, the heating plate 4 will preheat the rubber roller body 3. During the preheating process, the heat generated by the heating plate 4 will heat the heat conducting block 5. After preheating, the device rack 1 will first contact the rubber roller body 3 and scrape the impurities on its outer surface for the first time, and then enter the cleaning groove. If there are not many impurities on the outer surface of the rubber roller body 3, the cleaning block 13 will directly scrape the impurities on the outer surface. When the impurities are difficult to handle, the cleaning liquid can be discharged through the liquid filling port 8 to soak the rubber roller body 3, and the heat conducting block 5 will keep the liquid warm. During the soaking process, the cleaning block 13 will continuously scrape the impurities. After cleaning, it will rotate to the application groove, add raw lacquer through the liquid filling port 8, and under the back-and-forth application of the application block 12, the raw lacquer will penetrate into the rubber roller body 3. After the application is completed, it will rotate out, and the heating plate 4 and the blower 6 on the other side will dry the raw lacquer.

[0025] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0026] All the standard parts used in the present utility model can be purchased from the market. The special-shaped parts can be customized according to the descriptions in the specification and the attached drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. In addition, the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated herein.

[0027] The above is only the preferred specific implementation mode of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present utility model.

Claims

1. A high-stability nitrile rubber roller, characterized in that, Including: A rubber roller body (3), on the outer side of the rubber roller body (3), a device frame (1) is installed, on the device frame (1), a heating plate (4) is installed, inside the device frame (1), a partition plate (14) is installed, on both sides of the partition plate (14), a cleaning block (13) and an applying block (12) are movably connected respectively, on one side of the cleaning block (13), a heat conducting block (5) is installed, between the inner walls of the device frame (1), a lead screw (15) is rotatably connected, and one end of the lead screw (15) is connected with a transmission belt (11).

2. The high-stability nitrile rubber roller according to claim 1, characterized in that, On both sides of the rubber roller body (3), rotating rollers (2) are fixedly installed, and both ends of the device frame (1) are connected to the outer surface of the rotating rollers (2), and the device frame (1) and the rubber roller body (3) are adapted to each other.

3. The high-stability nitrile rubber roller according to claim 1, wherein On both sides of the device frame (1), support plates are fixedly installed, the heating plate (4) is fixedly installed on the inner walls of the support plates on both sides, and a blower (6) is installed on one side of the support plate, and the blower (6) is arranged on the device frame (1).

4. A highly stable nitrile rubber roller according to claim 1, characterized in that Inside the device frame (1), a top surface groove is formed, the partition plate (14) is installed between the inner walls of the top surface groove, and the partition plate (14) divides the top surface groove into a cleaning groove and an applying groove, the cleaning block (13) is movably connected in the cleaning groove, the applying block (12) is movably connected in the applying groove, and the bottom surfaces of the applying block (12) and the cleaning block (13) are both adapted to the rubber roller body (3).

5. A highly stable nitrile rubber roller according to claim 4, characterized in that, The heat conducting block (5) is installed on the inner wall of the cleaning groove and is fixedly installed on the device frame (1), liquid adding ports (8) are installed on the top surfaces of the cleaning groove and the applying groove, the liquid adding ports (8) penetrate to the outside of the device frame (1), and drain pipes (7) are installed on one side of the cleaning groove and the applying groove respectively, and the drain pipes (7) also penetrate to the outside of the device frame (1).

6. The high-stability nitrile rubber roller according to claim 5, characterized in that On the cleaning groove, the applying groove and the partition plate (14), sliding grooves are symmetrically formed, and both ends of the cleaning block (13) and the applying block (12) are slidably connected in the sliding grooves.

7. The high-stability nitrile rubber roller according to claim 6, characterized in that, In the cleaning groove and the applying groove, lead screws (15) are rotatably connected respectively, the cleaning block (13) and the applying block (12) are both threadedly connected to the lead screws (15), one ends of the lead screws (15) all penetrate to the outside of the device frame (1), the transmission belt (11) is connected between the two lead screws (15), and a motor (10) is also installed on the device frame (1), on the output end of the motor (10), a gear is provided, and on the end of one of the lead screws (15), a tooth piece (9) is fixed, and the tooth piece (9) and the gear are meshed with each other.