Charging port cover assembly and vehicle

By designing the connection between multiple connection parts and the charging port base in the charging port cover assembly, the problem that the actuator housing cannot be universal is solved, and the versatility and cost reduction of the actuator housing are achieved.

CN223072586UActive Publication Date: 2025-07-08ZHEJIANG ZEEKR INTELLIGENT TECH CO LTD +1
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Patent Information

Application Number
CN202422167321.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-07-08
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

Actuator housings of known technologies are not universal, resulting in the need to design special actuator housings for different charging covers, increasing design and mold costs.

Method used

A charging port cover assembly is designed, including a charging port cover and an actuator. The actuator housing is connected to the connecting base of the charging port base through multiple connecting parts, adapting to different installation angle requirements, being versatile and reducing mold costs.

Benefits of technology

The versatility of the actuator housing is achieved, the number of molds is reduced, and the design and production costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of vehicles, aims to solve the problem that an actuator shell in the prior art cannot be universal, and provides a charging port cover assembly and a vehicle. The charging port cover assembly comprises a charging port cover and an actuator. The charging port cover comprises a charging port base and a cover plate, and the cover plate is rotatably matched with the charging port base. The actuator is mounted on the charging port base, is in transmission connection with the cover plate and is used for driving the cover plate to cover or open the charging port base; the actuator includes an actuator housing. The charging port base is provided with a first connecting seat and a second connecting seat. The actuator housing includes a plurality of first connection portions and a plurality of second connection portions. The multiple first connecting parts are located on the same circumference, and part of the multiple first connecting parts are connected to the first connecting base; the multiple second connecting parts are located on the same circumference, and part of the first connecting parts in the multiple second connecting parts are connected to the second connecting base. The actuator shell has the beneficial effects that the actuator shell has certain universality, and the mold cost is reduced.
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Description

Technical Field

[0001] This application relates to the field of vehicles, and more particularly, to a charging port cover assembly and a vehicle. Background Art

[0002] The charging port cover of a vehicle needs to be driven by an actuator to open for charging or close.

[0003] Due to different vehicle models or other reasons, the charging port covers may vary. For such a situation, the actuator housings of known technologies cannot be universal, and it is necessary to develop and design additional actuator housings to adapt to different charging port covers, increasing the design or mold costs. Summary of the Utility Model

[0004] This application provides a charging port cover assembly and a vehicle to solve the problem that the actuator housings of known technologies cannot be universal.

[0005] In a first aspect, this application provides a charging port cover assembly, including a charging port cover and an actuator. The charging port cover includes a charging port base and a cover plate, and the cover plate is rotatably fitted to the charging port base. The actuator is mounted on the charging port base and is drivingly connected to the cover plate for driving the cover plate to cover or open the charging port base; the actuator includes an actuator housing. Wherein, the charging port base is provided with a first connection seat and a second connection seat. The actuator housing includes a plurality of first connection portions and a plurality of second connection portions. The plurality of first connection portions are located on the same circumference, and some of the plurality of first connection portions are connected to the first connection seat; the plurality of second connection portions are located on the same circumference, and some of the plurality of first connection portions are connected to the second connection seat.

[0006] In a possible implementation manner, the charging port base further includes a side wall, and both the first connection seat and the second connection seat are screw posts protruding from the side wall. The actuator housing further includes a main housing, and the plurality of first connection portions and the plurality of second connection portions are respectively ear plates protruding from the outer edge of the main housing close to the side wall. The ear plates are respectively supported on the screw posts and are respectively locked and connected to the corresponding screw posts by locking screws.

[0007] In a possible implementation manner, the circumference where the plurality of second connection portions are located is concentrically located outside the circumference where the plurality of second connection portions are located.

[0008] In a possible implementation, there are two first connection seats and one second connection seat, and the two first connection seats and the one second connection seat are distributed in a triangle; and the two first connection seats are located on the same circumference with the center of the output shaft of the actuator as the center, and the second connection seat is located on another circumference with the center of the output shaft of the actuator as the center. The number of first connection parts is greater than the number of first connection seats, and two of the first connection parts are used to connect the two first connection seats; the number of second connection parts is greater than the number of second connection seats, and one of the first connection parts is used to connect the first connection seats.

[0009] In a possible implementation, the charging port base includes a side wall and a surrounding wall protruding from the side wall, and the surrounding wall has a circumferential notch. The actuator housing is connected to the side of the surrounding wall away from the side wall, and the actuator housing, the side wall and the surrounding wall form a receiving space, and the receiving space has an opening corresponding to the circumferential notch. The charging port cover assembly also includes a dust cover; the dust cover is detachably covered with the opening.

[0010] In a possible embodiment, the first connection seat and the second connection seat are respectively protruded from the side wall, and the protruding direction is the same as the surrounding wall. The first connection seat is connected to the surrounding wall. The second connection seat is located outside the surrounding wall, and the second connection is connected to different positions of the surrounding wall through two connecting walls.

[0011] In a possible embodiment, the actuator housing further includes clamping posts respectively located on both sides of the opening, and the clamping posts extend to the outside of the surrounding wall toward the side close to the side wall. The dust cover includes a cover body and two clamping parts, the two clamping parts are respectively connected to the two ends of the cover body in the extension direction; the cover body covers the opening of the accommodating space, and the two clamping parts are respectively clamped to the clamping posts located on both sides of the opening.

[0012] In a possible implementation manner, the dust cover includes a hard rubber part and a soft rubber part; the soft rubber part is located on a side of the hard rubber part facing away from the opening.

[0013] In a possible implementation, the charging port cover assembly further includes a transmission assembly, and the actuator is connected to the cover plate through the transmission assembly. The transmission assembly includes a driving gear, a driven gear, and a transmission shaft. The driving gear and the driven gear are respectively accommodated in the accommodating space. The actuator is connected to the driving gear, the driving gear is meshed with the driven gear, the driven gear is connected to the transmission shaft, and the transmission shaft is connected to the cover plate.

[0014] In a second aspect, the present application provides a vehicle comprising the aforementioned charging port cover assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] To more clearly illustrate the technical solutions of the embodiments of the present application, the accompanying drawings in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application and should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0016] Figure 1 Side view of the vehicle for the embodiment of the present application;

[0017] Figure 2 Assembly relationship diagram of the charging port cover assembly and the body sheet metal for the embodiment of the present application;

[0018] Figure 3 For Figure 2 Stereogram of a partial structure of the charging port cover assembly of

[0019] Figure 4 For Figure 3 An exploded view of

[0020] Figure 5 For Figure 3 Another exploded view of

[0021] Figure 6 For Figure 3 Side view of

[0022] Figure 7 For Figure 3 Schematic diagram of the structure of the dust cover in

[0023] Figure 8 For Figure 3 A cross-sectional view of

[0024] Figure 9 Schematic diagram when the charging port cover assembly of this embodiment is installed into the body sheet metal.

[0025] Main element symbol description:

[0026] Vehicle 100

[0027] Body sheet metal 110

[0028] Charging port cover assembly 120

[0029] Charging port cover 10

[0030] Charging port base 11

[0031] First connection seat 11a

[0032] Second connection seat 11b

[0033] Side wall 11d

[0034] Enclosure 11e

[0035] Connecting wall 11f

[0036] Cover plate 12

[0037] Actuator 20

[0038] Actuator housing 21

[0039] First connecting part 21a

[0040] Second connecting part 21b

[0041] Main housing 21d

[0042] Snap post 21e

[0043] Dust cover 30

[0044] Cover body 31

[0045] Snap part 32

[0046] Column section 32a

[0047] Hook part 32b

[0048] Hard rubber part 30a

[0049] Soft rubber part 30b

[0050] Transmission assembly 40

[0051] Driving gear 41

[0052] Driven gear 42

[0053] Drive shaft 43

[0054] Locking screw 50

[0055] Charging port K1

[0056] Circumferential notch K2

[0057] Opening K3

[0058] Threaded hole K4

[0059] Through hole K5

[0060] Accommodating space Q1

[0061] Parting line L1

[0062] First circumference S1

[0063] Second circumference S2 Specific implementation mode

[0064] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

[0065] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may also be a centered element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may also be a centered element. When an element is considered to be "set on" another element, it may be directly set on the other element or there may also be a centered element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0066] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present application. The terms used herein in the specification of the present application are only for the purpose of describing specific embodiments and are not intended to limit the present application. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0067] Some embodiments of the present application are described in detail. In the absence of conflict, the following embodiments and features of the embodiments can be combined with each other.

[0068] Example

[0069] Figure 1 A vehicle 100 according to an embodiment of the present application is shown. The vehicle 100 may be, for example, an electric vehicle (such as a pure electric vehicle, a fuel cell vehicle) or a hybrid electric vehicle.

[0070] See also Figure 1 and Figure 2 The body sheet metal part 110 of the vehicle 100 is provided with a charging port K1, and a charging port cover assembly 120 is provided at the charging port K1. The charging port cover assembly 120 can open or close the charging port K1.

[0071] When the charging port cover assembly 120 opens the charging port K1, a charging device such as a charging gun can be used to charge the vehicle 100. After charging is completed, the charging port cover assembly 120 can close the charging port K1.

[0072] In addition, the charging port K1 can also be used as an entrance and exit for installing and maintaining the charging port cover assembly 120. For example, when the charging port cover assembly 120 needs to be installed or removed, the charging port cover assembly 120 can be installed or removed from the charging port K1.

[0073] See alsoFigure 2 , in this embodiment, the charging port cover assembly 120 includes a charging port cover 10, an actuator 20, and a dust cover 30.

[0074] Among them, the charging port cover 10 includes a charging port base 11 and a cover plate 12, and the cover plate 12 is rotatably fitted to the charging port base 11. The actuator 20 is installed on the charging port base 11 and is drivingly connected to the cover plate 12 for driving the cover plate 12 to cover or open the charging port base 11, thereby opening the charging port K1 of the vehicle 100. As Figure 2 shown, when the cover plate 12 is in the closed state, the cover plate 12 closes the charging port K1.

[0075] Next, in combination with Figures 3 to 5 exemplarily introduce the charging port base 11 of this embodiment.

[0076] Refer to Figures 3 to 5 , in this embodiment, the charging port base 11 includes a side wall 11d, a first connecting seat 11a, and a second connecting seat 11b. Both the first connecting seat 11a and the second connecting seat 11b are screw posts protruding from the side wall 11d. The so-called screw post refers to a columnar structure for connecting and locking a screw 50, and a threaded hole K4 is provided thereon for forming a threaded fit with the screw 50. In this embodiment, there are two first connecting seats 11a and one second connecting seat 11b, and the three are distributed in a triangle. Moreover, the two first connecting seats 11a are located on the same circumference centered on the center of the output shaft of the actuator 20, and the second connecting seat 11b is located on another circumference centered on the center of the output shaft of the actuator 20.

[0077] Optionally, the charging port base 11 further includes a surrounding wall 11e protruding from the side wall 11d, and the surrounding wall 11e is on the same side as the screw post protruding from the side wall 11d. The surrounding wall 11e has a circumferential notch K2, so that the surrounding wall 11e is in an overall non-closed wall-like structure. The space inside the surrounding wall 11e is used to accommodate the transmission component 40 of the charging port cover assembly 120.

[0078] In this embodiment, the first connecting seat 11a is connected to the surrounding wall 11e. By connecting with the surrounding wall 11e, the structural stiffness of the first connecting seat 11a can be improved.

[0079] The second connecting seat 11b is located outside the surrounding wall 11e, and the second connecting seat 11b is connected to different positions of the surrounding wall 11e through two inclined and intersecting connecting walls 11f, so that the second connecting seat 11b also has better structural stiffness.

[0080] Next, in combination with Figures 3 to 5 exemplarily introduce the actuator 20 of this embodiment.

[0081] Refer to Figures 3 to 5, the actuator 20 includes an actuator housing 21 and an internal drive structure (not shown in the figure). For example, in this embodiment, the actuator 20 is a rotary motor, the actuator housing 21 is the motor housing, and the internal drive structure mainly includes the stator and rotor of the motor. When the actuator 20 is powered on, it can output a rotational torque to drive the cover plate 12 of the charging port cover 10 (see Figure 2 ) to rotate relative to the charging port base 11 to open and close.

[0082] The actuator housing 21 includes a main housing 21d, a plurality of first connection portions 21a, and a plurality of second connection portions 21b.

[0083] In this embodiment, the main housing 21d can be generally box-shaped, and the internal drive structure of the actuator 20 is installed in the main housing 21d.

[0084] The plurality of first connection portions 21a and the plurality of second connection portions 21b are respectively ear plates protruding from the outer edge of the main housing 21d near the side wall 11d. The ear plate mentioned here is a protruding plate-like structure, and a through hole K5 is provided on the ear plate.

[0085] The number of the first connection portions 21a is more than the number of the first connection seats 11a, for example, three, and the number of the second connection portions 21b is more than the number of the second connection seats 11b, for example, two.

[0086] In this embodiment, the three first connection portions 21a are located on the same circumference (defined as the first circumference S1, see Figure 6 ), and two of the first connection portions 21a are respectively connected to the two first connection seats 11a. The two second connection portions 21b are located on the same circumference (defined as the second circumference S2, see Figure 6 ), and one of the second connection portions 21b is connected to the second connection seat 11b. The first circumference S1 coincides with the circumference where the first connection seat 11a is located, and the second circumference S2 coincides with the circumference where the second connection seat 11b is located.

[0087] In other embodiments, the number of the first connection portions 21a and the second connection portions 21b can be set to other numbers according to needs, which will not be limited here.

[0088] The first connection portion 21a and the first connection seat 11a can be connected by a locking screw 50, and the second connection portion 21b and the second connection seat 11b can be connected by a locking screw 50. When connecting, the ear plate serving as the first connection portion 21a or the second connection portion 21b is supported on the screw post serving as the first connection seat 11a or the second connection seat 11b one by one, and the locking screw 50 passes through the through hole K5 of the ear plate and is threadedly connected to the threaded hole K4 of the screw post, thereby locking the ear plate on the screw post.

[0089] Due to differences in the charging port covers 10 of vehicle models or different installation requirements, the installation angle of the actuator 20 relative to the charging port base 11 of different charging port covers 10 may vary. In this embodiment, by providing a plurality of first connection portions 21a and second connection portions 21b that are concentric and numerous in number, when the actuator 20 needs to adjust the installation angle, the connection between the two first connection portions 21a and the two first connection seats 11a can still be maintained, as well as the fastening connection between one second connection portion 21b and the second connection seat 11b, ensuring that three-point fastening can still be achieved after rotation and ensuring connection reliability. That is, the actuator housing 21 in this embodiment can adapt to multiple different installation angle requirements, has a certain degree of versatility, reduces the need for different types of molds, and thus reduces the mold cost.

[0090] Continue to refer to Figures 3 to 5 , in this embodiment, the actuator housing 21 is connected to the side of the surrounding wall 11e facing away from the side wall 11d, and the actuator housing 21, the side wall 11d, and the surrounding wall 11e enclose an accommodation space Q1. The accommodation space Q1 has an opening K3 corresponding to the circumferential notch K2 of the surrounding wall 11e. The dust cover 30 is detachably attached to cover the opening K3.

[0091] In this embodiment, the actuator 20 is drivingly connected to the cover plate 12 through a transmission assembly 40. The transmission assembly 40 includes a driving gear 41, a driven gear 42, and a transmission shaft 43. The driving gear 41 and the driven gear 42 are respectively accommodated in the accommodation space Q1.

[0092] The actuator 20 is drivingly connected to the driving gear 41. The driving gear 41 meshes with the driven gear 42. The driven gear 42 is connected to the transmission shaft 43, and the transmission shaft 43 is connected to the cover plate 12. In this way, the rotation output by the actuator 20 can be transmitted to the cover plate 12 (as can be seen in Figure 2 ), for driving the cover plate 12 to rotate and open / close.

[0093] The actuator housing 21 further includes clamping posts 21e respectively located on both sides of the opening K3, and each clamping post 21e extends toward the side wall 11d and outwards of the surrounding wall 11e. The number of clamping posts 21e on both sides can be one or more, so as to facilitate different dust covers 30 to be clamped to the clamping posts 21e at appropriate positions, improving the versatility of the actuator housing 21.

[0094] The dust cover 30 includes a cover body 31 and two clamping portions 32 (also seen in Figure 7 ). The two clamping portions 32 are respectively connected to both ends of the cover body 31 in the extending direction. The cover body 31 covers the opening K3 of the accommodation space Q1, and the two clamping portions 32 are respectively clamped to the clamping posts 21e located on both sides of the opening K3. The dust cover 30 closes the opening K3 of the accommodation space Q1, which can prevent dust, sediment, or other sundries from entering the accommodation space Q1 and causing the driving of the driving gear 41 and the driven gear 42 to jam.

[0095] Optionally, the clamping portion 32 includes a column section 32a and a hook portion 32b, the column section 32a is protruding from the side of the cover body 31 close to the opening K3, and the hook portion 32b is connected to the end of the column section 32a away from the cover body 31 and clamped on the side of the clamping column 21e away from the cover body 31.

[0096] The matching structure of the dust cover 30 and the clamping column 21e can also be seen in Figure 8 .

[0097] See also Figure 8 In this embodiment, optionally, the dust cover 30 is integrally molded by two-color injection molding technology, and the dust cover 30 includes an integrally molded hard rubber part 30a and a soft rubber part 30b, and the soft rubber part 30b is located on the side of the hard rubber part 30a away from the outlet K3.

[0098] The parting line L1 between the hard rubber part 30a and the soft rubber part 30b is shown in FIG. Figure 7 , the soft rubber part 30b is Figure 7 The part located at the upper right corner of the parting line L1 is a part of the cover body 31. The hard rubber part 30a is the other part except the soft rubber part 30b, including another part of the cover body 31 and two clamping parts 32. The hardness of the hard rubber part 30a is high to ensure that the dust cover 30 maintains its basic shape and ensures reliable connection with the actuator housing 21 and the charging port base 11.

[0099] See also Figure 9 In this embodiment, the soft rubber portion 30b is located on a side closer to the body sheet metal 110. When the charging port cover assembly 120 is installed in or removed from the charging port K1 of the vehicle 100, even if the distance between the charging port cover assembly 120 and the body sheet metal 110 is small, the soft rubber portion 30b can also deform to avoid being blocked by the edge of the charging port K1, thereby making it easier for the charging port cover assembly 120 to be installed in or removed from the charging port K1.

[0100] The above implementation modes are only used to illustrate the technical solutions of the present application and are not intended to limit the present application. Although the present application has been described in detail with reference to the above preferred implementation modes, a person skilled in the art should understand that the technical solutions of the present application may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present application.

Claims

1. A charging port cover assembly, characterized in that, include: A charging port cover, comprising a charging port base and a cover plate, wherein the cover plate is rotatably matched with the charging port base; as well as, An actuator is installed on the charging port base and is drivingly connected to the cover plate, and is used to drive the cover plate to cover or open the charging port base; the actuator includes an actuator housing; Wherein, the charging port base is provided with a first connection seat and a second connection seat; The actuator housing includes a plurality of first connection parts and a plurality of second connection parts; Multiple first connection parts are located on the same circumference, and some of the first connection parts are connected to the first connection seat; multiple second connection parts are located on the same circumference, and some of the first connection parts are connected to the second connection seat.

2. The charging port cover assembly according to claim 1, characterized in that: The charging port base further includes a side wall, and the first connection seat and the second connection seat are both screw columns protruding from the side wall; The actuator housing also includes a main shell, and the multiple first connecting parts and the multiple second connecting parts are respectively ear plates protruding from the outer edge of the main shell close to the side wall. The ear plates are supported on the screw columns one by one and are respectively locked and connected to the corresponding screw columns by locking screws.

3. The charging port cover assembly according to claim 1, characterized in that: The circumference where the plurality of second connection portions are located is concentrically located outside the circumference where the plurality of second connection portions are located.

4. The charging port cover assembly according to claim 3, characterized in that: There are two first connection seats and one second connection seat, and the two first connection seats and the one second connection seat are distributed in a triangle; and the two first connection seats are located on the same circumference with the center of the output shaft of the actuator as the center, and the second connection seat is located on another circumference with the center of the output shaft of the actuator as the center; The number of the first connection parts is greater than the number of the first connection sockets, and two of the first connection parts are used to connect two of the first connection sockets; the number of the second connection parts is greater than the number of the second connection sockets, and one of the first connection parts is used to connect the first connection socket.

5. The charging port cover assembly according to claim 1, characterized in that: The charging port base comprises a side wall and a surrounding wall protruding from the side wall, wherein the surrounding wall has a circumferential notch; The actuator housing is connected to a side of the surrounding wall away from the side wall, and the actuator housing, the side wall and the surrounding wall form a receiving space, and the receiving space has an opening corresponding to the circumferential notch; The charging port cover assembly also includes a dust cover; the dust cover can detachably cover the opening.

6. The charging port cover assembly according to claim 5, characterized in that: The first connecting seat and the second connecting seat are respectively protruded from the side wall, and the protruding direction is the same as that of the surrounding wall; The first connecting seat is connected to the surrounding wall; The second connection seat is located outside the surrounding wall, and the second connection is connected to different positions of the surrounding wall through two connection walls.

7. The charging port cover assembly according to claim 5, characterized in that: The actuator housing further comprises clamping posts respectively located at two sides of the opening, and the clamping posts extend toward the side close to the side wall to the outside of the surrounding wall; The dust cover includes a cover body and two clamping parts, the two clamping parts are respectively connected to the two ends of the cover body in the extension direction; the cover body covers the opening of the accommodating space, and the two clamping parts are respectively clamped to the clamping columns located on both sides of the opening.

8. The charging port cover assembly according to claim 5, characterized in that: The dust cover comprises a hard rubber part and a soft rubber part; the soft rubber part is located on a side of the hard rubber part away from the opening.

9. The charging port cover assembly according to claim 5, characterized in that: The charging port cover assembly further includes a transmission assembly, and the actuator is connected to the cover plate through the transmission assembly; The transmission assembly includes a driving gear, a driven gear and a transmission shaft; The driving gear and the driven gear are respectively accommodated in the accommodation space; The actuator is transmission-connected to the driving gear, the driving gear is meshed with the driven gear, the driven gear is connected to the transmission shaft, and the transmission shaft is connected to the cover plate.

10. A vehicle, characterized in that, include: The charging port cover assembly according to any one of claims 1 to 9.