Auxiliary positioning felt cloth laying device for beam area
By designing the beam area auxiliary positioning and laying felt cloth device in the production of blades, using reels, brackets and infrared positioning technologies, the problems of uneven laying and inaccurate positioning of felt cloth are solved, and high-precision and efficient laying effect are achieved.
Patent Information
- Application Number
- CN202422194895.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-06
AI Technical Summary
In the prior art, the laying of felt cloth during the blade production and assembly process is uneven and the positioning is inaccurate. It is difficult to ensure consistency and accuracy under large areas and high precision requirements, and is greatly affected by the skill level of the operator.
A beam area auxiliary positioning and laying felt cloth device is designed, including a reel, a bracket, axle slot, a stop block and an infrared device. Through scale adjustment, infrared positioning and stable connection structure, the accurate laying of felt cloth is ensured.
The accuracy and consistency of felt cloth is achieved, the accuracy and efficiency of laying are improved, the artificial error is reduced, and the stability and durability of the device are enhanced.
Smart Images

Figure CN223073562U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of felt cloth laying and positioning, in particular to a device for auxiliary positioning and laying of felt cloth in the beam area. Background Technique
[0002] In the existing process of blade production and assembly, the laying link often relies on manual operation or simple mechanical devices, and there are problems such as uneven laying and inaccurate positioning. Especially for large-area and high-precision laying requirements, traditional methods are difficult to meet the production requirements, and are greatly affected by the skill level of operators, making it difficult to ensure the consistency and accuracy of laying. Therefore, it is particularly important to develop a modular device that can automatically position and assist in laying. Content of the Utility Model
[0003] The technical problem to be solved by the utility model is: to provide a device for auxiliary positioning and laying of felt cloth in the beam area, effectively solving the problems in the background technique.
[0004] In order to achieve the above object, the technical solution adopted by the utility model is: a device for auxiliary positioning and laying of felt cloth in the beam area, which is arranged on the root platform and the tip platform of the blade, and includes:
[0005] A winding shaft, with bearings provided at both ends of the winding shaft;
[0006] Two brackets, the two brackets are arranged perpendicular to the winding shaft and are located at both ends of the winding shaft;
[0007] A bearing housing groove is arranged at the top of the bracket, and the bearing is embedded in the bearing housing groove;
[0008] Wherein, a scale is provided on the outer circle of the winding shaft, and a stop block is arranged on one side of the winding shaft, a stop edge block is slidably arranged on the other side of the winding shaft, a threaded hole is provided on the outer circle of the stop edge block, a bolt is arranged therein, and an infrared device is arranged on the stop edge block.
[0009] Further, the stop edge block includes a shaft sleeve and a positioning ring, and the shaft sleeve and the positioning ring are axially fixedly connected.
[0010] Further, a plurality of through holes are evenly spaced on the outer circle of the positioning ring, and the infrared device is arranged in the through holes.
[0011] Further, the stop block is composed of two symmetric semi-circular fixing pieces, and a connection hole is provided thereon.
[0012] Further, the brackets are fixedly connected by a tension bar arranged in the middle.
[0013] Further, openings are provided on both the upper part of the bearing housing groove and the side facing the pay-off reel, and a U-shaped baffle with an upward opening is provided on the side away from the pay-off reel.
[0014] Further, the opening width of the U-shaped baffle is smaller than the outer diameter of the bearing.
[0015] Further, a fixed shaft hole is also provided on the outer side of the bearing and at the end of the pay-off reel.
[0016] The beneficial effects of the present utility model are as follows: by providing a stop block and a side stop block on the pay-off reel, the position can be flexibly adjusted according to the width of the felt cloth. The infrared device provided on the side stop block can ensure that there is no deviation during the felt feeding process, guaranteeing the accuracy of felt feeding and the consistency of laying. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0018] Figure 1 It is a schematic structural diagram of the device for auxiliary positioning and laying felt cloth in the beam area in the embodiment of the present utility model;
[0019] Figure 2 It is a schematic structural diagram of the pay-off reel in the embodiment of the present utility model;
[0020] Figure 3 It is a schematic structural diagram of the side stop block in the embodiment of the present utility model;
[0021] Figure 4 It is a schematic structural diagram of the stop block in the embodiment of the present utility model;
[0022] Figure 5 It is a schematic structural diagram of the bearing housing groove in the embodiment of the present utility model;
[0023] Figure 6 It is Figure 1 an enlarged view of part A in
[0024] Reference numerals: 1, pay-off reel; 11, fixed shaft hole; 2, bearing; 3, bracket; 4, bearing housing groove; 5, stop block; 51, connection hole; 6, side stop block; 61, shaft sleeve; 62, positioning ring; 621, through hole; 7, threaded hole; 8, infrared device; 9, tension bar; 10, U-shaped baffle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0026] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation manner.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the description of the present utility model are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0028] As Figures 1 to 6 shown in the auxiliary positioning and laying felt cloth device for the beam area, which is arranged on the root platform and the tip platform of the blade, and includes: a reel 1, and bearings 2 are provided at both ends of the reel 1; two brackets 3, the two brackets 3 are arranged perpendicular to the reel 1 and are located at both ends of the reel 1; a bearing housing groove 4 is arranged at the top of the bracket 3; the bearing 2 is embedded in the bearing housing groove 4; wherein, a scale is provided on the outer circumference of the reel 1, and a stop block 5 is arranged on one side of the reel 1, a retaining edge block 6 is slidably arranged on the other side of the reel 1, a threaded hole 7 is provided on the outer circumference of the retaining edge block 6, a bolt is arranged therein, and an infrared device 8 is arranged on the retaining edge block 6.
[0029] The implementation process of the present utility model is to sleeved the bearings 2 on both ends of the unwinding shaft 1, and embed the bearings 2 into the bearing bush grooves 4. The edge stop blocks 6 and the stop blocks 5 are respectively arranged on both sides of the felt cloth. When performing the unwinding operation, first adjust the edge stop blocks 6. According to the devices at both ends of the blade tip and blade root, after positioning through the infrared device 8 on the edge stop blocks 6, lock it with the bolts in the threaded holes 7. Then, sleeved the sleeve with the felt cloth on the unwinding shaft 1, and press the stop block 5 against the other end of the sleeve and lock it. The unwinding shaft 1 starts to rotate and unwind under the action of the pulling force of the felt cloth. Since four layers need to be laid for the blade casting, when each layer of unwinding is completed, the unwinding shaft 1 can be directly taken out along the bearing bush groove 4 under the rolling of the bearings 2 for the replacement work of the next roll. The beneficial effects of the present utility model are that by setting scales and edge stop blocks on the unwinding shaft, the position can be flexibly adjusted according to the width of the felt cloth. The infrared device set on the edge stop blocks can ensure that there is no deviation during the felt laying process, guaranteeing the accuracy of felt laying. At the same time, the design of the bearing bush groove enables the unwinding shaft to be flexibly disassembled after the felt laying is completed.
[0030] In the present utility model, the edge stop block 6 includes a bushing 61 and a positioning ring 62. The bushing 61 and the positioning ring 62 are axially fixedly connected. The axial fixed connection between the bushing 61 and the positioning ring 62 enhances the overall structural stability of the edge stop block 6, enabling it to withstand greater forces and pressures, thereby ensuring the reliability and durability of the device during long-term use.
[0031] As a preference of the above embodiment, a plurality of through holes 621 are evenly spaced and arranged on the outer circumference of the positioning ring 62. The infrared device 8 is arranged in the through holes 621. The infrared device 8 is installed through the through holes 621, which can ensure its precise and stable position on the positioning ring 62, reduce the measurement error caused by the position deviation of the device, and improve the precision of laying the felt cloth. The evenly distributed design of the through holes 621 enables the infrared devices 8 to be evenly distributed on the positioning ring 62, so as to more comprehensively and accurately monitor the laying situation of the felt cloth, ensuring the straightness and accuracy of the laying.
[0032] In the present utility model, the stop block 5 is composed of two symmetric semi-circular fixing pieces, and is provided with connection holes 51 thereon. The design of the semi-circular fixing pieces makes the installation and disassembly process of the stop block 5 simple and fast. Without complex tools or operations, the installation or replacement of the stop block 5 can be quickly completed, improving the work efficiency. Through appropriate connection methods (such as bolts, nuts, etc.) and the design of the connection holes 51, it can be ensured that the stop block 5 remains stable and firm during use, and can prevent the stop block 5 from moving or falling off during the felt cloth laying process, ensuring the accuracy and safety of the laying.
[0033] In the present utility model, the bracket 3 is fixedly connected by a tension bar 9 provided in the middle. The tension bar 9, as a connecting member between the brackets 3, can effectively enhance the stability and rigidity of the entire bracket structure, resist the bending and deformation that the bracket 3 may generate when subjected to external forces, thereby ensuring the stability and reliability of the entire device during use; the position and quantity of the tension bar 9 can be adjusted as needed to adapt to bracket structures of different sizes and shapes.
[0034] In the present utility model, openings are provided on both the upper part of the bearing housing groove 4 and the side facing the unwinding shaft 1. On the side away from the unwinding shaft 1, a U-shaped baffle 10 with an upward opening is provided. The opening design of the upper part of the bearing housing groove 4 enables the bearing 2 to be smoothly inserted into the groove, which helps to ensure that the unwinding shaft always maintains an appropriate smooth state during the replacement process, reducing wear and friction.
[0035] As a preference of the above embodiment, the opening width of the U-shaped baffle 10 is smaller than the outer diameter of the bearing 2, which can effectively prevent the bearing 2 from falling out of the bearing housing groove 4 when rotating or being subjected to external forces. Since the opening width of the U-shaped baffle 10 is smaller than the outer diameter of the bearing 2, the bearing 2 is firmly stuck in the bearing housing groove 4, improving the safety and reliability of the entire device; by restricting the opening width of the U-shaped baffle 10, excessive shaking or displacement of the bearing 2 in the bearing housing groove 4 can be avoided, thereby maintaining the stability and precision of the entire device during operation. By providing a shaft fixing hole 11 at the end of the unwinding shaft 1 and connecting it to the outer side of the bearing 2, the connection strength between the unwinding shaft and the bearing can be further enhanced, which helps to improve the load-bearing capacity and impact resistance of the entire equipment and extend the service life of the equipment.
[0036] In the present utility model, a shaft fixing hole 11 is further provided on the outer side of the bearing 2 and at the end of the unwinding shaft 1. The shaft fixing hole 11 provides an additional fixing point for the bearing 2, enabling it to be more firmly installed on the unwinding shaft 1, which helps to reduce the shaking and displacement of the bearing during operation and ensure the stability and precision of the equipment operation.
[0037] Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. An auxiliary positioning and laying felt cloth device for the beam area, which is arranged on the root platform and the tip platform of the blade, is characterized in that Comprising: A pay-off reel (1), with bearings (2) provided at both ends of the pay-off reel (1); Two brackets (3), the two brackets (3) are arranged perpendicular to the pay-off reel (1) and are located at both ends of the pay-off reel (1); Babbitt grooves (4), provided at the top of the brackets (3), and the bearings (2) are embedded in the babbitt grooves (4); Wherein, a scale is provided on the outer circumference of the pay-off reel (1), and a stop block (5) is arranged on one side of the pay-off reel (1), and a stop edge block (6) is slidably arranged on the other side of the pay-off reel (1). A threaded hole (7) is provided on the outer circumference of the stop edge block (6), and a bolt is provided therein, and an infrared device (8) is provided on the stop edge block (6).
2. The felt cloth laying device for auxiliary positioning in the beam area according to claim 1, wherein The stop edge block (6) comprises a bushing (61) and a positioning ring (62), and the bushing (61) and the positioning ring (62) are axially fixedly connected.
3. The felt cloth laying device for auxiliary positioning in the beam area according to claim 2, characterized in that A plurality of through holes (621) are evenly spaced on the outer circumference of the positioning ring (62), and the infrared device (8) is arranged in the through holes (621).
4. The felt cloth laying device for auxiliary positioning in the beam area according to claim 1, characterized in that, The stop block (5) is composed of two symmetric semi-circular fixing pieces, and a connecting hole (51) is provided thereon.
5. The felt cloth laying device for auxiliary positioning in the beam area according to claim 1, characterized in that, The brackets (3) are fixedly connected by a tension rib (9) provided in the middle.
6. The felt cloth laying device for auxiliary positioning in the beam area according to claim 1, characterized in that Openings are provided on the upper part and the side facing the pay-off reel (1) of the babbitt groove (4), and a U-shaped baffle (10) with an upward opening is provided on the side away from the pay-off reel (1).
7. The felt cloth laying device for auxiliary positioning in the beam area according to claim 6, characterized in that, The opening width of the U-shaped baffle (10) is smaller than the outer diameter of the bearing (2).
8. The felt cloth laying device for auxiliary positioning in the beam area according to claim 1, characterized in that, A shaft fixing hole (11) is further provided on the outer side of the bearing (2) and at the end of the pay-off reel (1).