Silk stabilizer device for superfine polyester fibers
Through the motor drive of the eccentric wheel and the guide wire structure, combined with the symmetrical support plate and snap connection, the problem of imprecise tension adjustment in the production of ultra-fine polyester fibers is solved, the stable retraction and release of fiber wires and the efficient operation of the equipment is achieved, and the product quality and production stability are improved.
Patent Information
- Application Number
- CN202422429595.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-10-09
AI Technical Summary
When dealing with ultrafine polyester fibers, traditional wire stabilizer devices have problems such as inaccurate tension adjustment, slow response speed and poor adaptability, which is difficult to meet the strict requirements for fiber wire tension in different production processes, especially in the high-speed and continuous production process, the tension fluctuations of fiber wires are significant.
The eccentric wheel and guide wire structure are combined with motor drive, and the unwinding is controlled by the first motor, the second motor drives the bidirectional threaded rod to adjust the wire position and tension, and the third motor drives the eccentric wheel to wind, combining the support plate and snap connection of the symmetrical structure to achieve precise tension control and equipment balance, reduce vibration and noise, and support the stable winding of multiple groups of fiber wires.
Accurate control of fiber wire tension is achieved, the stability of the production process and the operating efficiency of the equipment is improved, the production cost is reduced, the uniformity of the fiber wire and product quality is ensured, wear and noise are reduced, and the practicality and stability of the device is improved.
Smart Images
Figure CN223073653U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile machinery, and specifically relates to a wire stabilizer device for superfine polyester fibers. Background Art
[0002] In the textile industry, due to its excellent physical properties and broad application prospects, superfine polyester fiber has become an important research direction in the field of textile materials. However, in the production process of superfine polyester fiber, the tension control of fiber filaments is a crucial link.
[0003] The wire stabilizer device for superfine polyester fibers is a mechanical device specifically designed to stably control and adjust the tension of fiber filaments during the production process of superfine polyester fibers. In the textile industry, especially when dealing with high-precision and high-demand materials such as superfine polyester fibers, the tension stability of fiber filaments is crucial for the quality and performance of the final product.
[0004] However, traditional wire stabilizer devices often have problems such as inaccurate tension adjustment, slow response speed, and poor adaptability when dealing with superfine polyester fibers, making it difficult to meet the strict requirements of different production processes for the tension of fiber filaments. Especially in high-speed and continuous production processes, the tension fluctuations of fiber filaments are more significant, posing higher requirements for the performance of wire stabilizer devices. Summary of the Utility Model
[0005] Based on this, the purpose of the utility model is to provide a wire stabilizer device for superfine polyester fibers, so as to solve the technical problems that traditional wire stabilizer devices often have problems such as inaccurate tension adjustment, slow response speed, and poor adaptability when dealing with superfine polyester fibers, and it is difficult to meet the strict requirements of different production processes for the tension of fiber filaments.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A wire stabilizer device for superfine polyester fibers, including a base, on the top of the base, support plates are symmetrically arranged. On the outside of the support plates, a first motor, a second motor, and a third motor are fixedly connected. The output end of the first motor is fixedly connected with a wire releasing reel. The output end of the second motor is fixedly connected with a bidirectional threaded rod. The output end of the third motor is fixedly connected with an eccentric wheel. On the outside of the eccentric wheel, a wire winding reel is fixedly connected. A wire guiding block is threadedly connected to the bidirectional threaded rod. A guiding structure is movably connected to the wire guiding block. A silk thread is arranged outside the wire releasing reel, the guiding structure, and the wire winding reel. The wire releasing reel, the bidirectional threaded rod, and the same structure are snap-connected on one side of the wire winding reel.
[0007] By adopting the above technical solution, during use, the first motor drives the wire release reel to release the wire, the second motor drives the bidirectional threaded rod to drive the wire guiding block to move so as to adjust the position or tension of the wire, and the third motor drives the eccentric wheel and the wire winding reel to wind back the wire. The shaft of the eccentric wheel structure can generate periodic offsets during rotation, and this offset can dynamically adjust the tension on the fiber wire. Combined with the assistance of the wire guiding structure, the tension can be controlled more precisely, ensuring that the fiber wire maintains a stable tension state during the winding and unwinding process. Different production processes have different requirements for the tension of the fiber wire. By setting the eccentric wheel and the wire guiding structure, the tension can be adjusted according to actual needs to meet the production requirements under different process conditions. By precisely adjusting the tension, it can be ensured that the fiber wire maintains a uniform tension state during the winding and unwinding process, which helps to avoid problems such as uneven thickness and curling of the fiber wire caused by uneven tension, and improves the appearance quality and physical properties of the product. The support plates are arranged in a symmetrical structure, making the entire equipment operate more smoothly, reducing vibrations and noises caused by imbalance, and thus improving the operating efficiency of the equipment. Through the base and the symmetrically arranged support plates, the stability of the entire device can be improved. Adopting the snap connection method with the same structure is conducive to realizing the standardized production of parts, reducing production costs, and enabling multiple groups of ultra-fine polyester fiber wires to be wound in and out stably at the same time, thereby improving the practicability and stability of the entire wire stabilizer device for ultra-fine polyester fibers.
[0008] The present utility model is further configured such that a limiting rod is fixedly connected to the inner side of the support plate, and the limiting rod movably penetrates through the wire guiding block.
[0009] By adopting the above technical solution, the mutual cooperation between the arranged limiting rod and the wire guiding block enables the wire guiding block to only move left and right on the bidirectional threaded rod and not rotate along with the bidirectional threaded rod.
[0010] The present utility model is further configured such that an annular groove is formed in the inner side of the wire guiding block, and limiting blocks are fixedly connected to the bidirectional threaded rod in a symmetrical structure, and the distance between the limiting blocks is the same as the length of the wire release reel.
[0011] By adopting the above technical solution, through the annular groove in the wire guiding block, the wire can be better supported, providing a stable guiding path for the wire release reel and the wire winding reel. Through the mutual cooperation between the limiting blocks and the bidirectional threaded rod, the guiding ring can drive the wire to move between the wire winding reel and the wire release reel, enabling the wire to be wound more evenly on the wire winding reel.
[0012] The present utility model is further configured such that the guiding structure includes a fixed block, a rotating shaft, and a guiding ring. The fixed block is fixed to both sides of the wire guiding block, and the rotating shaft is rotatably connected to the fixed block. The guiding ring is fixed between the rotating shafts, and the guiding ring is of a circular ring structure.
[0013] By adopting the above technical solution, when the guiding ring is in a circular ring structure, the silk thread can be evenly in contact with the guiding ring during the working process, and the smooth surface of the circular ring reduces the friction between the silk thread and other contact components, which helps to reduce wear and thus improve the quality of the silk thread. As a supporting and guiding component of the wire, the circular ring structure of the guiding ring can effectively protect the wire from external force impact and wear, ensuring the safe use of the wire. And through the rotating shaft, the guiding ring can rotate between the wire blocks, so as to better cooperate with the yarn to achieve a better guiding effect.
[0014] The present utility model is further configured such that an installation groove for cooperating with the unwinding roller, the winding roller and the bidirectional threaded rod is provided inside the support plate.
[0015] By adopting the above technical solution, the provided installation groove is beneficial to enable the unwinding roller, the winding roller and the bidirectional threaded rod to be flexibly and stably installed and used in cooperation between the support plates.
[0016] The present utility model is further configured such that both the base and the support plate are made of stainless steel.
[0017] By adopting the above technical solution, when the base and the support plate are made of stainless steel, the entire wire stabilizing device can have a certain compressive strength, thereby improving the stability and practicality of the entire device.
[0018] The present utility model is further configured such that a monitoring device is fixedly connected inside the support plate.
[0019] By adopting the above technical solution, the provided monitoring device is beneficial to monitor the polyester fiber silk thread during the wire penetration of the wire stabilizing device for ultrafine polyester fibers, reducing the frequency and cost of manual inspection.
[0020] In summary, the present utility model mainly has the following beneficial effects:
[0021] 1. The present utility model controls the release, position, tension adjustment and retraction of the silk thread by the first, second and third motors respectively. Among them, the eccentric wheel design dynamically adjusts the tension, and combines with the wire guiding structure to achieve precise tension control, meeting the requirements of different production processes. The symmetrically structured support plates improve the balance of the equipment operation, reduce vibration and noise, improve efficiency and stability. The snap connection of the same structure promotes the standardized production of parts, reduces costs, and supports the stable winding in and out of multiple groups of ultrafine polyester fiber silk threads, comprehensively improving the practicality and stability of the wire stabilizing device;
[0022] 2. When the guiding ring of the present utility model is in a circular ring structure, during the working process, the silk thread can be evenly in contact with the guiding ring, and the smooth surface of the circular ring reduces the friction between the silk thread and other contacting components, which helps to reduce wear and thus improve the quality of the silk thread. As a supporting and guiding component for the conducting wire, the circular ring structure of the guiding ring can effectively protect the conducting wire from external force impact and wear, ensuring the safe use of the conducting wire. And through the rotating shaft, the guiding ring can rotate between the wire blocks, so as to better cooperate with the yarn to achieve a better guiding effect. Description of the Drawings
[0023] Figure 1 Schematic diagram of the first perspective of the overall structure of the present utility model;
[0024] Figure 2 Schematic diagram of the second perspective of the overall structure of the present utility model;
[0025] Figure 3 Schematic diagram of the first perspective of the disassembled structure of the present utility model;
[0026] Figure 4 Schematic diagram of the second perspective of the disassembled structure of the present utility model;
[0027] Figure 5 Schematic diagram of a partial structure of the present utility model;
[0028] Figure 6 For the present utility model Figure 5 Partial enlarged view of A in the figure.
[0029] In the figure: 1. Base; 2. Support plate; 3. First motor; 4. Second motor; 5. Third motor; 6. Pay-off reel; 7. Take-up reel; 8. Bidirectional threaded rod; 9. Wire block; 10. Limit rod; 11. Limit block; 12. Eccentric wheel; 13. Installation groove; 14. Fixed block; 15. Rotating shaft; 16. Guiding ring; 17. Monitoring device. Detailed Embodiment
[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.
[0031] Next, according to the overall structure of the present utility model, its embodiments will be described.
[0032] A wire stabilizer device for ultra-fine polyester fibers, as Figures 1-6As shown in the figure, it includes a base 1. On the top of the base 1, support plates 2 are arranged in a symmetrical structure. On the outer sides of the support plates 2, a first motor 3, a second motor 4, and a third motor 5 are fixedly connected. The output end of the first motor 3 is fixedly connected with a wire releasing reel 6. The output end of the second motor 4 is fixedly connected with a bidirectional threaded rod 8. The output end of the third motor 5 is fixedly connected with an eccentric wheel 12. An unreeling reel 7 is fixedly connected to the outside of the eccentric wheel 12. A wire guiding block 9 is threadedly connected to the bidirectional threaded rod 8. A guiding structure is movably connected to the wire guiding block 9. A silk thread is arranged on the outside of the wire releasing reel 6, the guiding structure, and the unreeling reel 7. The wire releasing reel 6, the bidirectional threaded rod 8, and one side of the unreeling reel 7 are snap-connected with the same structure.
[0033] During use, the first motor 3 is used to drive the wire releasing reel 6 to release the silk thread. The second motor 4 drives the bidirectional threaded rod 8 to drive the wire guiding block 9 to move to adjust the position or tension of the silk thread. The third motor 5 drives the eccentric wheel 12 and the unreeling reel 7 to retract the silk thread. The axis of the eccentric wheel 12 structure can generate periodic offsets during rotation. This kind of offset can dynamically adjust the tension on the fiber filament. Combined with the assistance of the wire guiding structure, the tension can be more precisely controlled to ensure that the fiber filament maintains a stable tension state during the retraction and release process. Different production processes have different requirements for the tension of the fiber filament. By setting the eccentric wheel 12 and the wire guiding structure, the tension can be adjusted according to actual needs to meet the production requirements under different process conditions. By precisely adjusting the tension, it can be ensured that the fiber filament maintains a uniform tension state during the retraction and release process. This helps to avoid problems such as uneven thickness and curling of the fiber filament caused by uneven tension, and improves the appearance quality and physical properties of the product. The support plates 2 are arranged in a symmetrical structure, making the entire device more balanced during operation, reducing vibration and noise caused by imbalance, and thus improving the operating efficiency of the device. Through the base 1 and the symmetrically arranged support plates 2, the stability of the entire device can be improved. Using the snap-connection method with the same structure is conducive to realizing the standardized production of parts, reducing production costs, and also enabling multiple groups of ultra-fine polyester fiber filaments to be wound in and out stably at the same time, thereby improving the practicability and stability of the entire wire stabilizing device for ultra-fine polyester fibers.
[0034] The further cooperation between the limit rod 10 with further settings and the wire block 9 enables the wire block 9 to only move left and right on the bidirectional threaded rod 8 and not rotate along with the bidirectional threaded rod 8. Through the annular groove in the wire block 9, the silk thread can be better supported, providing a stable guiding path for the pay-off reel 6 and the take-up reel 7. Through the cooperation between the limit block 11 and the bidirectional threaded rod 8, the guiding ring 16 can move the silk thread between the take-up reel 7 and the pay-off reel 6, enabling the silk thread to be wound more evenly on the take-up reel 7. When the guiding ring 16 is in a circular ring structure, during the working process, the silk thread can contact the guiding ring 16 evenly. The smooth surface of the circular ring reduces the friction between the silk thread and other contacting components, helping to reduce wear and thus improving the quality of the silk thread. As a support and guiding component for the wire, the circular ring structure of the guiding ring 16 can effectively protect the wire from external force impact and wear, ensuring the safe use of the wire. And through the fixing block 14 and the rotating shaft 15, the guiding ring 16 can rotate between the wire blocks 9, so as to better cooperate with the yarn to achieve a better guiding effect.
[0035] In this embodiment, the provided installation groove 13 is conducive to the flexible and stable installation and cooperation of the pay-off reel 6, the take-up reel 7 and the bidirectional threaded rod 8 between the support plates 2. When the base 1 and the support plates 2 are made of stainless steel, the entire wire stabilizing device can have a certain compressive strength, thereby improving the stability and practicality of the entire device. Finally, the provided monitoring device 17 is conducive to monitoring the polyester fiber silk thread during the wire penetration of the ultra-fine polyester fiber wire stabilizing device, reducing the frequency and cost of manual inspection.
[0036] Although the embodiments of the present invention have been shown and described, the specific embodiments are only explanations of the present invention and not limitations thereof. The specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can, without departing from the principles and purposes of the present invention, make modifications, substitutions and variations that do not contribute creatively to the embodiments as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A filament stabilizer device for ultra-fine polyester fibers, comprising a base (1), characterized in that: On the top of the base (1), support plates (2) are arranged in a symmetrical structure. On the outer sides of the support plates (2), a first motor (3), a second motor (4), and a third motor (5) are fixedly connected. The output end of the first motor (3) is fixedly connected with a wire unwinding reel (6). The output end of the second motor (4) is fixedly connected with a bidirectional threaded rod (8). The output end of the third motor (5) is fixedly connected with an eccentric wheel (12). A wire winding reel (7) is fixedly connected to the outer side of the eccentric wheel (12). A wire guiding block (9) is threadedly connected to the bidirectional threaded rod (8). A guiding structure is movably connected to the wire guiding block (9). A silk thread is arranged on the outer sides of the wire unwinding reel (6), the guiding structure, and the wire winding reel (7). The wire unwinding reel (6), the bidirectional threaded rod (8), and one side of the wire winding reel (7) are snap-connected with the same structure.
2. The wire stabilizer device for superfine polyester fibers according to claim 1, characterized in that: A limiting rod (10) is fixedly connected to the inner side of the support plate (2), and the limiting rod (10) movably penetrates through the wire guiding block (9).
3. The wire stabilizer device for superfine polyester fibers according to claim 1, characterized in that: An annular groove is formed in the inner side of the wire guiding block (9). Limiting blocks (11) are fixedly connected to the bidirectional threaded rod (8) in a symmetrical structure, and the distance between the limiting blocks (11) is the same as the length of the wire unwinding reel (6).
4. The wire stabilizer device for superfine polyester fibers according to claim 1, characterized in that: The guiding structure includes a fixed block (14), a rotating shaft (15), and a guiding ring (16). The fixed block (14) is fixed to both sides of the wire guiding block (9), and the rotating shaft (15) is rotatably connected to the fixed block (14). The guiding ring (16) is fixed between the rotating shafts (15), and the guiding ring (16) is of a circular ring structure.
5. The steady wire device for superfine polyester fiber according to claim 1, characterized in that: An installation groove (13) for use in conjunction with the wire unwinding reel (6), the wire winding reel (7), and the bidirectional threaded rod (8) is formed in the inner side of the support plate (2).
6. The wire stabilizer device for superfine polyester fibers according to claim 1, characterized in that: Both the base (1) and the support plates (2) are made of stainless steel.
7. The wire stabilizer device for superfine polyester fibers according to claim 1, characterized in that: A monitoring device (17) is fixedly connected to the inner side of the support plate (2).