Quartz tube expanding machine
By designing the limit rod and slide rod structure of the quartz tube expansion machine, the problem of collision between the quartz tube and the flame spray gun is solved, and safety and integrity during the pipe expansion process are achieved.
Patent Information
- Application Number
- CN202421976479.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-15
AI Technical Summary
During the pipe expansion process of existing quartz pipe expanders, the quartz pipe and the flame spray gun are prone to collision, resulting in damage to the quartz pipe.
A quartz tube expander is designed, including a frame, power assembly, control assembly, lift assembly and heating assembly. Through the coordination of the limit rod and the slide rod, the flame nozzle is kept safely from the quartz tube and avoid collision.
Effectively prevent the collision between the quartz tube and the flame spray gun during the expansion process, ensuring the safety and integrity of the quartz tube.
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Figure CN223074071U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of quartz tube processing, in particular to a quartz tube expanding machine. Background Technique
[0002] A quartz tube is a special industrial technical glass made of silicon dioxide and is an excellent basic material. Quartz glass has a series of excellent physical and chemical properties and is used in electric fire buckets, electric roasting stoves, and electric heaters to play a heating role. During the processing of quartz tubes, it is necessary to expand the quartz tubes, so an expanding machine is required.
[0003] Referring to the patent document with the publication number CN216273733U, a large-diameter quartz tube expanding machine includes a bottom plate and two fixed frames arranged on the bottom plate. Three-jaw chucks are arranged on both of the two fixed frames. A slide rail is arranged inside the bottom plate, and a moving seat is slidably connected inside the slide rail. A sliding frame is arranged on the moving seat. A first motor is arranged inside the sliding frame. The output end of the first motor is connected to a screw rod. A slider is slidably connected inside the sliding frame. A threaded hole matching the screw rod is arranged inside the slider. A cold water tank is arranged above the slider, and two brackets are arranged above the cold water tank. By using the cooperation of the bottom plate, fixed frames, three-jaw chucks, slide rail, moving seat, sliding frame, first motor, screw rod, slider, threaded hole, cold water tank, brackets, rotating rod, and auxiliary wheels, the utility model has the advantages of being able to be adjusted according to different expanding diameters of quartz tubes and meeting the expanding requirements of different diameters.
[0004] Although the above solution can expand the quartz tube during use, in the actual use process, the heated part of the quartz tube is between the flame spray guns, and there is a lack of a blocking structure between the quartz tube and the flame spray guns, resulting in the collision between the quartz tube and the flame spray guns during the expansion of the quartz tube, causing damage to the quartz tube. Content of the Utility Model
[0005] The utility model provides a quartz tube expanding machine to solve the technical problems existing in the above background technique.
[0006] The purpose and effect of a quartz tube expanding machine of the utility model are achieved by the following specific technical means: A quartz tube expanding machine includes a frame, including: a power component arranged inside the frame; a control component arranged inside the frame; a lifting component arranged inside the control component; a heating component arranged above the lifting component, including a bracket arranged inside the frame, and two through holes are respectively opened on the front and the back of the bracket, and heating structures are arranged on the inner walls of the two groups of through holes.
[0007] Preferably, a first motor is fixedly connected to the left side surface of the frame, two chucks are rotatably connected to the inner wall of the frame through two bearings, and the left end of one of the chucks is fixedly connected to the output end of the first motor. Two guiding grooves are formed in the inner bottom wall of the frame.
[0008] Preferably, the power assembly includes a second motor installed on the inner side wall of the frame, and a threaded rod is fixedly connected to the output end of the second motor.
[0009] Preferably, the control assembly includes a mounting frame arranged above the power assembly. A threaded hole is formed in the right side surface of the mounting frame, and the threaded hole is threadedly connected to the threaded rod. Two groups of sliding holes are formed in the upper surface of the mounting frame.
[0010] Preferably, the lifting assembly includes a hydraulic rod installed on the inner bottom wall of the mounting frame. A carrier plate is fixedly connected to the telescopic end of the hydraulic rod. A water storage box is fixedly connected to the upper surface of the carrier plate. A roller is rotatably connected to the inner wall of the water storage box through two bearings. A limiting column is slidably connected to the inner wall of each sliding hole. The upper surface of each limiting column is fixedly connected to the bottom surface of the carrier plate, and a limiting plate is fixedly connected to the bottom end of each limiting column.
[0011] Preferably, the heating structure of the heating assembly includes a sliding rod slidably connected to the inner wall of the through hole. Control plates are fixedly connected to the mutually remote side surfaces of the two groups of sliding rods. Pulling springs are fixedly connected to the mutually close side surfaces of the two control plates and are respectively fixedly connected to the front surface and the back surface of the support. Two arc-shaped shells are fixedly connected to the mutually close side surfaces of the two groups of sliding rods. A group of flame nozzles are fixedly communicated with the mutually close side surfaces of the two arc-shaped shells. Two fixing blocks are fixedly connected to the left and right side surfaces of each arc-shaped shell. Two limiting rods are rotatably connected to the mutually close side surfaces of the two groups of fixing blocks.
[0012] Preferably, two groups of sliders are fixedly connected to the bottom surface of the mounting frame. The bottom ends of the two groups of sliders respectively extend into the two guiding grooves, and the two groups of sliders are respectively slidably connected to the two guiding grooves.
[0013] Preferably, a connecting plate is fixedly connected to the bottom surface of the support. The back surface of the connecting plate is fixedly connected to the front surface of the mounting frame. Two groups of guiding holes are formed in the right side surface of the support. A guide rod is slidably connected to the inner wall of each guiding hole. The left and right ends of each guide rod are fixedly connected to the inner wall of the frame.
[0014] Beneficial effects:
[0015] 1. By providing a frame, the quartz tube can be clamped and its rotation can be controlled. With the cooperation of the power component and the control component, the lifting component and the heating component can be moved, so that the heating component can move left and right to heat-expand the quartz tube. During the tube expansion process, the heating component can move away from the quartz tube after contacting it, thus preventing the quartz tube from colliding with the flame spray gun and avoiding damage to the quartz tube.
[0016] 2. Through the cooperation of the provided slide rod and through hole, the arc-shaped shell can move back and forth. The limiting rod can be used to limit the quartz tube, enabling the quartz tube to push the arc-shaped shell to move through the limiting rod. Thus, the arc-shaped shell can drive the flame nozzle away from the quartz tube, preventing the quartz tube from contacting the flame nozzle and ensuring a safe distance between the quartz tube and the flame nozzle during tube expansion. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0018] Figure 2 It is a three-dimensional structure schematic diagram of the control component of the present utility model.
[0019] Figure 3 It is a schematic diagram of the structure of the lifting component of the present utility model.
[0020] Figure 4 It is a schematic diagram of the structure of the heating component of the present utility model.
[0021] Figures 1-4 In the figure, the corresponding relationship between the component names and the drawing reference numbers is as follows:
[0022] 1. Frame; 101. First motor; 102. Chuck; 103. Guide groove; 2. Power component; 201. Second motor; 202. Threaded rod; 3. Control component; 301. Mounting frame; 302. Threaded hole; 303. Slide hole; 304. Slide block; 4. Lifting component; 401. Hydraulic rod; 402. Carrier plate; 403. Water storage box; 404. Roller; 405. Limiting column; 406. Limiting plate; 5. Heating component; 501. Bracket; 502. Through hole; 503. Slide rod; 504. Control board; 505. Tension spring; 506. Arc-shaped shell; 507. Flame nozzle; 508. Fixed block; 509. Limiting rod; 510. Connecting plate; 511. Guide hole; 512. Guide rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] First Embodiment
[0025] As shown in the attached Figure 1 to the attached Figure 4 figures: A quartz tube expanding machine includes a frame 1, which includes: a power component 2 arranged inside the frame 1; a control component 3 arranged inside the frame 1; a lifting component 4 arranged inside the control component 3; a heating component 5 arranged above the lifting component 4, including a bracket 501 arranged inside the frame 1. Two through holes 502 are provided on the front and back of the bracket 501. Heating structures are provided on the inner walls of the two groups of through holes 502. The heating structure of the heating component 5 includes a slide bar 503 slidably connected to the inner wall of the through hole 502. Control plates 504 are fixedly connected to the mutually remote side surfaces of the two groups of slide bars 503. Pull springs 505 are fixedly connected to the mutually close side surfaces of the two control plates 504. The mutually close side surfaces of the two pull springs 505 are respectively fixedly connected to the front and back of the bracket 501. Two arc-shaped shells 506 are fixedly connected to the mutually close side surfaces of the two groups of slide bars 503. A group of flame nozzles 507 are fixedly communicated with the mutually close side surfaces of the two arc-shaped shells 506. Two fixing blocks 508 are fixedly connected to the left and right side surfaces of each arc-shaped shell 506. Two limiting rods 509 are rotatably connected to the mutually close side surfaces of the two groups of fixing blocks 508. The quartz tubes can be made to move away from each other during tube expansion through the limiting rods 509, so that the arc-shaped shells 506 move away from each other through the slide bars 503 and the through holes 502, and then drive the flame nozzles 507 away from the quartz tubes. Through the pulling force of the pull springs 505, the arc-shaped shells 506 can be reset after moving, and then the flame nozzles 507 can be made to approach the unheated parts of the quartz tubes.
[0026] As shown in Figure 1 and Figure 4 figures, a connecting plate 510 is fixedly connected to the bottom surface of the bracket 501. The back surface of the connecting plate 510 is fixedly connected to the front surface of the mounting frame 301. Two groups of guiding holes 511 are provided on the right side surface of the bracket 501. A guide rod 512 is slidably connected to the inner wall of each guiding hole 511. The left and right ends of each guide rod 512 are fixedly connected to the inner wall of the frame 1. By providing the guiding holes 511 and the guide rods 512, the bracket 501 can be guided, making the movement of the bracket 501 more stable and reducing the load on the mounting frame 301.
[0027] As shown Figure 1 As shown, a first motor 101 is fixedly connected to the left side surface of the frame 1. Two chucks 102 are rotatably connected to the inner wall of the frame 1 through two bearings. The left end of one of the chucks 102 is fixedly connected to the output end of the first motor 101. Two guide grooves 103 are provided on the inner bottom wall of the frame 1. The quartz tube can be clamped by the first motor 101 and the chucks 102, and at the same time, the quartz tube can be rotated.
[0028] Second Embodiment
[0029] As shown Figure 1 As shown, the power assembly 2 includes a second motor 201 installed on the inner side wall of the frame 1. The output end of the second motor 201 is fixedly connected to a threaded rod 202. The threaded rod 202 can be rotated by the second motor 201, and the control assembly 3 can be moved by using the threaded connection between the threaded rod 202 and the threaded hole 302.
[0030] Third Embodiment
[0031] As shown Figure 1 and Figure 2 As shown, the control assembly 3 includes a mounting frame 301 arranged above the power assembly 2. A threaded hole 302 is provided on the right side surface of the mounting frame 301. The threaded hole 302 is threadedly connected to the threaded rod 202. Two groups of sliding holes 303 are provided on the upper surface of the mounting frame 301. The control assembly 3 can drive the lifting assembly 4 and the heating assembly 5 to move synchronously, so as to ensure that the quartz tube can accurately cool the part after the tube expanding of the quartz tube.
[0032] As shown Figure 1 and Figure 3 As shown, two groups of sliders 304 are fixedly connected to the bottom surface of the mounting frame 301. The bottom ends of the two groups of sliders 304 respectively extend into the two groups of guide grooves 103. The two groups of sliders 304 are respectively slidably connected to the two guide grooves 103. Through the cooperation of the sliders 304 and the guide grooves 103, the mounting frame 301 can be limited, so that the mounting frame 301 can keep stable during the movement.
[0033] Fourth Embodiment
[0034] As shown Figure 1 and Figure 3As shown in the figure, the lifting assembly 4 includes a hydraulic rod 401 installed on the inner bottom wall of the mounting frame 301. The telescopic end of the hydraulic rod 401 is fixedly connected to a carrier plate 402. A water storage box 403 is fixedly connected to the upper surface of the carrier plate 402. The inner wall of the water storage box 403 is rotatably connected to a roller 404 through two bearings. The inner wall of each sliding hole 303 is slidably connected to a limiting post 405. The upper surface of each limiting post 405 is fixedly connected to the bottom surface of the carrier plate 402. The bottom end of each limiting post 405 is fixedly connected to a limiting plate 406. The height of the carrier plate 402 can be controlled by the hydraulic rod 401, so that the roller 404 can move up and down to limit the expanding size of the quartz tube, and can cooperate with the water storage box 403 to cool the quartz tube.
[0035] Working principle: When in use, the quartz tube is limited by two chucks 102, and then the first motor 101 is started to rotate the quartz tube. The flame nozzle 507 is connected to the gas source, and the flame nozzle 507 sprays flame to heat the quartz tube. As the quartz tube is heated, the quartz tube can gradually expand under the action of centrifugal force, and the limiting rod 509 can push the arc-shaped shell 506 when the quartz tube expands, so that the arc-shaped shell 506 can drive the flame nozzle 507 away from the quartz tube. By starting the hydraulic rod 401, the carrier plate 402 can be pushed to move the water storage box 403 upward. The water storage box 403 drives the roller 404 to move upward to a specified position to limit the expanding diameter of the quartz tube. Then, during the rotation of the roller 404, water can be smeared on the quartz tube, so as to cool the expanded quartz tube. And by starting the power assembly 2, the control assembly 3 can be driven to drive the heating assembly 5 to move to expand the quartz tube comprehensively.
Claims
1. A quartz tube expanding machine, comprising a frame (1), characterized in that: Comprising: A power component (2), arranged inside the frame (1); A control component (3), arranged inside the frame (1); A lifting component (4), arranged inside the control component (3); A heating component (5), arranged above the lifting component (4), including a bracket (501) arranged inside the frame (1). Two through holes (502) are provided on the front surface and the back surface of the bracket (501). Heating structures are arranged on the inner walls of the two groups of through holes (502). The heating structure of the heating component (5) includes a slide bar (503) slidably connected to the inner wall of the through hole (502). Control plates (504) are fixedly connected to the mutually remote side surfaces of the two groups of slide bars (503). Pull springs (505) are fixedly connected to the mutually close side surfaces of the two control plates (504). The mutually close side surfaces of the two pull springs (505) are respectively fixedly connected to the front surface and the back surface of the bracket (501). Two arc-shaped shells (506) are fixedly connected to the mutually close side surfaces of the two groups of slide bars (503). A group of flame nozzles (507) are fixedly communicated with the mutually close side surfaces of the two arc-shaped shells (506). Two fixing blocks (508) are fixedly connected to the left and right side surfaces of each arc-shaped shell (506). Two limiting rods (509) are rotatably connected to the mutually close side surfaces of the two groups of fixing blocks (508).
2. The quartz tube expanding machine according to claim 1, wherein: A first motor (101) is fixedly connected to the left side surface of the frame (1). Two chucks (102) are rotatably connected to the inner wall of the frame (1) through two bearings. The left end of one of the chucks (102) is fixedly connected to the output end of the first motor (101). Two guide grooves (103) are provided on the inner bottom wall of the frame (1).
3. The quartz tube expanding machine according to claim 1, characterized in that: The power component (2) includes a second motor (201) installed on the inner side wall of the frame (1). A threaded rod (202) is fixedly connected to the output end of the second motor (201).
4. The quartz tube expanding machine according to claim 3, wherein: The control component (3) includes a mounting frame (301) arranged above the power component (2). A threaded hole (302) is provided on the right side surface of the mounting frame (301). The threaded hole (302) is in threaded connection with the threaded rod (202). Two groups of slide holes (303) are provided on the upper surface of the mounting frame (301).
5. The quartz tube expanding machine according to claim 4, wherein: The lifting component (4) includes a hydraulic rod (401) installed on the inner bottom wall of the mounting frame (301). A carrier plate (402) is fixedly connected to the telescopic end of the hydraulic rod (401). A water storage box (403) is fixedly connected to the upper surface of the carrier plate (402). A roller (404) is rotatably connected to the inner wall of the water storage box (403) through two bearings. A limiting column (405) is slidably connected to the inner wall of each slide hole (303). The upper surface of each limiting column (405) is fixedly connected to the bottom surface of the carrier plate (402). A limiting plate (406) is fixedly connected to the bottom end of each limiting column (405).
6. The quartz tube expanding machine according to claim 4, characterized in that: The bottom surface of the mounting bracket (301) is fixedly connected with two groups of sliders (304), the bottom ends of the two groups of sliders (304) respectively extend into the interiors of the two groups of guide grooves (103), and the two groups of sliders (304) are respectively slidably connected with the two guide grooves (103).
7. The quartz tube expanding machine according to claim 4, characterized in that: The bottom surface of the bracket (501) is fixedly connected with a connecting plate (510), the back surface of the connecting plate (510) is fixedly connected with the front surface of the mounting bracket (301), two groups of guide holes (511) are formed in the right side surface of the bracket (501), a guide rod (512) is slidably connected to the inner wall of each guide hole (511), and the left and right ends of each guide rod (512) are fixedly connected with the inner wall of the machine frame (1).
Citation Information
Patent Citations
Large-diameter quartz tube expanding machine
CN216273733U