Sealed annealing box for heat collector glass tube production
Through the servo motor driving the clamping frame rotation and the annealing box designed with the deflector, the problems of uneven heating of the collector glass tube and low smoke discharge efficiency are solved, and uniform heating and efficient smoke exhaust of the glass tube are achieved.
Patent Information
- Application Number
- CN202421832072.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-31
AI Technical Summary
When used in the existing annealing box, the heat collector glass tube is unevenly heated, which can easily cause stress changes and damage, and the discharge efficiency of hot gas and smoke is low.
The servo motor drives the clamping frame to rotate, combined with the fire nozzle and deflector design, realizes uniform heating of the glass tube and smoke discharge, and is automated through the PLC controller.
The uniform heating of the glass tube is achieved, stress changes are reduced, and the discharge efficiency of hot gas and smoke is improved.
Smart Images

Figure CN223074073U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of collector glass tubes, and specifically relates to a sealed annealing box for the production of collector glass tubes. Background Technique
[0002] A collector glass tube refers to a heat absorber composed of three concentric glass tubes, namely an inner tube, a middle tube, and an outer tube, with the characteristics of high absorptivity and low emissivity. Since the raw materials used in such collectors are abundant, glass tubes with corrosion resistance and resistance to sunlight irradiation are used instead of metals as structural materials, which can not only save resources, reduce costs, but also extend the service life.
[0003] When processing collector glass tubes, annealing treatment needs to be carried out on the collector glass tubes to improve the strength of the collector glass tubes and achieve the tight connection between the three concentric glass tubes, namely the inner tube, the middle tube, and the outer tube.
[0004] However, when the existing annealing boxes are in use, generally the materials are directly placed in the annealing boxes and heated with gradual cooling to achieve the annealing operation. Such an annealing method is likely to cause uneven heating of the materials, resulting in stress change damage, and is not convenient for discharging the heated hot air or soot, etc. Content of the Utility Model
[0005] The purpose of the utility model is to provide a sealed annealing box for the production of collector glass tubes, which has the advantages of driving the annealing materials to rotate for heating and annealing, improving the uniform heating of the materials, maintaining the same stress, discharging hot air or soot through a guide, improving the smoke exhaust efficiency, and being convenient for adjustment and control, so as to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A sealed annealing box for the production of collector glass tubes includes an annealing box body. A fuel pipe is installed on the inner wall of the annealing box body through a fixing frame. A plurality of spray nozzles are respectively communicated with the fuel pipe, and igniters are respectively fixedly installed on the upper parts of the spray nozzles;
[0008] A servo motor is fixedly installed on one side of the annealing box body. The output shaft of the servo motor penetrates through one side of the annealing box body, and a clamping frame is fixedly installed at the end of the output shaft. A moving clamping plate is arranged inside the clamping frame, and the upper part of the clamping frame is connected with the moving clamping plate through a plurality of pressing springs;
[0009] A deflector plate is installed on the upper part of the annealing box body. One end of the deflector plate fixedly penetrates through the upper part of one end of the annealing box body. An exhaust pipe is connected to the deflector plate through an adapter cover. A servo electric cylinder is installed at the other end of the upper part of the annealing box body. A connecting head is fixedly installed on the upper part of the other end of the deflector plate. The output end of the servo electric cylinder is movably connected to the connecting head through a pin shaft.
[0010] Preferably, a mounting plate is provided at the bottom of the annealing box body. A protective frame is fixedly provided on the mounting plate. Support legs are respectively welded at the four corners of the bottom of the mounting plate.
[0011] Preferably, a cabinet door is movably installed at one end of the annealing box body. A handle is fixedly installed on the cabinet door. A high-temperature resistant explosion-proof glass is fixedly installed on one side of the annealing box body.
[0012] Preferably, one end of the fuel pipe penetrates through the rear wall of the annealing box body. An input pipe is connected to the fuel pipe. An electromagnetic valve is fixedly installed on the input pipe.
[0013] Preferably, a PLC controller is fixedly installed on the upper part of the annealing box body. A display screen is embedded in the PLC controller. Control buttons are provided on one side of the PLC controller.
[0014] Preferably, one end of the igniter penetrates through the rear wall of the annealing box body. An electrode socket is inserted and connected to the end of the igniter. The electrode socket is electrically connected to the PLC controller.
[0015] Preferably, a first arc-shaped groove and a second arc-shaped groove are respectively formed on the bottom of the clamping frame and the relative surface of the moving clamping plate. A support plate is fixedly welded at one end of the annealing box body. The servo motor is fixedly installed on the support plate.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] When the present utility model is in use, the clamping frame is driven to rotate by the servo motor. And the clamping frame is convenient for clamping and fixing the heat collector glass tube through the settings of the moving clamping plate, the pressing spring, the first arc-shaped groove and the second arc-shaped groove, and it can be fixed directly by inserting without further adjustment. After the heat collector glass tube is clamped and fixed, the servo motor drives the rotation, so that the rear flame nozzle can spray fire on the heat collector glass tube for heating, and then gradually cools down continuously to realize uniform heating and annealing of the heat collector glass tube.
[0018] And a flow guide plate is provided at the upper part of the annealing box body, and the other end of the flow guide plate is adjusted up and down by a servo electric cylinder. That is, when performing heating annealing, the height of one end of the flow guide plate is lowered to facilitate the diversion of the hot air or soot generated during heating annealing, and it is discharged through the adapter cover and the exhaust pipe to improve the discharge efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is the rear view of the structure of the present utility model;
[0020] Figure 2 It is the front view of the structure of the present utility model;
[0021] Figure 3 It is the bottom view of the internal structure of the present utility model;
[0022] Figure 4 It is the side view of the internal structure of the present utility model;
[0023] Figure 5 It is of the present utility model Figure 4 The enlarged schematic view at A in it.
[0024] In the figure: 1. Annealing box body; 2. Fuel pipe; 3. Spraying nozzle; 4. Igniter; 5. Flow guide plate; 6. Adapter cover; 7. Exhaust pipe; 8. Servo electric cylinder; 9. Servo motor; 10. Output shaft; 11. Clamping frame; 12. Moving clamping plate; 13. Pressing spring; 14. First arc groove; 15. Second arc groove; 16. Connector; 17. Input pipe; 18. Solenoid valve; 19. Support plate; 20. Electrode socket; 21. PLC controller; 22. Display screen; 23. Control button; 24. Cabinet door; 25. Handle; 26. Mounting plate; 27. Protective frame; 28. High-temperature explosion-proof glass; 29. Support leg; 30. Fixed frame. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] Please refer to Figures 1 - 5 , the present utility model provides a technical solution:
[0027] A sealing annealing box for the production of collector glass tubes, comprising an annealing box body 1. The inner wall of the annealing box body 1 is provided with a fuel pipe 2 through a fixing frame 30. A plurality of burner nozzles 3 are respectively communicated with the fuel pipe 2, and igniters 4 are respectively fixedly installed on the upper parts of the burner nozzles 3;
[0028] One side of the annealing box body 1 is fixedly installed with a servo motor 9. The output shaft 10 of the servo motor 9 penetrates through one side of the annealing box body 1. A clamping frame 11 is fixedly installed at the end of the output shaft 10. A movable clamping plate 12 is arranged inside the clamping frame 11, and the upper part of the clamping frame 11 is connected to the movable clamping plate 12 through a plurality of pressing springs 13;
[0029] The upper part of the annealing box body 1 is provided with a diversion plate 5. One end of the diversion plate 5 fixedly penetrates through the upper part of one end of the annealing box body 1. An exhaust pipe 7 is connected to the diversion plate 5 through an adapter cover 6. The other end of the upper part of the annealing box body 1 is installed with a servo electric cylinder 8. A connecting head 16 is fixedly installed on the upper part of the other end of the diversion plate 5. The output end of the servo electric cylinder 8 is movably connected to the connecting head 16 through a pin shaft.
[0030] In this embodiment, preferably, the bottom of the annealing box body 1 is provided with a mounting plate 26. A protective frame 27 is fixedly arranged on the mounting plate 26. Support legs 29 are respectively welded at the four corners of the bottom of the mounting plate 26. The annealing box body 1 is supported and installed through the mounting plate 26 and the support legs 29, and the horizontality is maintained. And the annealing box body 1 is positioned and restricted through the protective frame 27 to maintain the installation stability of the annealing box body 1.
[0031] In this embodiment, preferably, one end of the annealing box body 1 is movably installed with a cabinet door 24. A handle 25 is fixedly installed on the cabinet door 24. A high-temperature resistant explosion-proof glass 28 is fixedly installed on one side of the annealing box body 1. Through the setting of the cabinet door 24 and the handle 25, it is convenient to open the annealing box body 1 and put the collector glass tubes in. And the setting of the high-temperature resistant explosion-proof glass 28 is convenient to maintain safety and can conveniently observe the annealing situation.
[0032] In this embodiment, preferably, one end of the fuel pipe 2 penetrates through the rear wall of the annealing box body 1. An input pipe 17 is connected to the fuel pipe 2. An electromagnetic valve 18 is fixedly installed on the input pipe 17. Through the input pipe 17, it is convenient to connect an external fuel tank to realize the delivery of fuel into the annealing box body 1 for heating and annealing. And the setting of the electromagnetic valve 18 is convenient to control the delivery amount and speed of the fuel.
[0033] In this embodiment, preferably, a PLC controller 21 is fixedly installed on the upper part of the annealing box body 1. A display screen 22 is embedded in the PLC controller 21. A control button 23 is provided on one side of the PLC controller 21. The PLC controller 21 facilitates the automatic control and adjustment of the equipment, the display screen 22 facilitates the display of various parameters, and the control button 23 facilitates the adjustment and setting of parameters.
[0034] In this embodiment, preferably, one end of the igniter 4 penetrates through the rear wall of the annealing box body 1. An electrode socket 20 is inserted and connected to the end of the igniter 4. The electrode socket 20 is electrically connected to the PLC controller 21. The setting of the electrode socket 20 facilitates the power supply to the igniter 4, and the PLC controller 21 controls and supplies power, so that the igniter 4 can ignite the fuel at the nozzle 3.
[0035] In this embodiment, preferably, a first arc groove 14 and a second arc groove 15 are respectively formed on the bottom of the clamping frame 11 and the opposite surface of the movable clamping plate 12. A support plate 19 is fixedly welded to one end of the annealing box body 1. The servo motor 9 is fixedly installed on the support plate 19. The setting of the first arc groove 14 and the second arc groove 15 facilitates the clamping of the collector glass tube, preventing the collector glass tube from moving or falling off, and the support plate 19 facilitates the support and installation of the servo motor 9.
[0036] Working principle: When in use, first open the cabinet door 24 through the handle 25, then insert one end of the collector glass tube between the movable clamping plate 12 and the clamping frame 11, and the collector glass tube is located between the first arc groove 14 and the second arc groove 15 to maintain the clamping stability. And the movable clamping plate 12 is pushed by the pressing spring 13 to maintain the clamping stability, and then the cabinet door 24 is closed and locked;
[0037] Set parameters through the PLC controller 21 and start the equipment to run. First, the servo motor 9 runs, drives the clamping frame 11 and the collector glass tube to rotate through the output shaft 10. Then control the solenoid valve 18 to open, and at the same time supply power to the igniter 4, so that the igniter 4 can ignite the ejected fuel, so that the nozzle 3 ejects flames to heat and anneal the rotating collector glass tube. And because the collector glass tube rotates and is heated, the heating uniformity is maintained, preventing large stress changes. Then continuously cool and heat to realize the annealing of the collector glass tube;
[0038] During the annealing process, a large amount of hot gas or dust is generated, and the hot gas or dust is relatively light and floats upward. One end of the flow guide plate 5 is adjusted by the servo electric cylinder 8, so that one end of the flow guide plate 5 moves downward, facilitating the diversion of the hot gas or dust, and further enabling the hot gas or dust to be quickly discharged through the adapter cover 6 and the exhaust pipe 7, improving the discharge efficiency.
[0039] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sealing annealing box for the production of collector glass tubes, comprising an annealing box body (1), characterized in that: The inner wall of the annealing box body (1) is installed with a fuel pipe (2) through a fixing frame (30). A plurality of burner nozzles (3) are respectively communicated with the fuel pipe (2), and igniters (4) are respectively fixedly installed on the upper parts of the burner nozzles (3). A servo motor (9) is fixedly installed on one side of the annealing box body (1). The output shaft (10) of the servo motor (9) penetrates through one side of the annealing box body (1). A clamping frame (11) is fixedly installed at the end of the output shaft (10). A moving clamping plate (12) is arranged inside the clamping frame (11). The upper part of the clamping frame (11) is connected with the moving clamping plate (12) through a plurality of pressing springs (13). A deflector plate (5) is installed on the upper part of the annealing box body (1). One end of the deflector plate (5) fixedly penetrates through the upper part of one end of the annealing box body (1). An exhaust pipe (7) is connected to the deflector plate (5) through an adapter cover (6). A servo cylinder (8) is installed at the other end of the upper part of the annealing box body (1). A connection head (16) is fixedly installed on the upper part of the other end of the deflector plate (5). The output end of the servo cylinder (8) is movably connected to the connection head (16) through a pin shaft.
2. A sealing annealing box for the production of collector glass tubes according to claim 1, characterized in that: An installation plate (26) is arranged at the bottom of the annealing box body (1). A protective frame (27) is fixedly arranged on the installation plate (26). Support legs (29) are respectively welded at the four corners of the bottom of the installation plate (26).
3. A sealing annealing box for the production of collector glass tubes according to claim 1, characterized in that: A cabinet door (24) is movably installed at one end of the annealing box body (1). A handle (25) is fixedly installed on the cabinet door (24). A high-temperature resistant explosion-proof glass (28) is fixedly installed on one side of the annealing box body (1).
4. A sealing annealing box for the production of a collector glass tube according to claim 1, characterized in that: One end of the fuel pipe (2) penetrates through the rear wall of the annealing box body (1). An input pipe (17) is connected to the fuel pipe (2). An electromagnetic valve (18) is fixedly installed on the input pipe (17).
5. A sealing annealing box for the production of a collector glass tube according to claim 1, characterized in that: A PLC controller (21) is fixedly installed on the upper part of the annealing box body (1). A display screen (22) is embedded in the PLC controller (21). Control buttons (23) are arranged on one side of the PLC controller (21).
6. A sealing annealing box for the production of a collector glass tube according to claim 5, characterized in that: One end of the igniter (4) penetrates through the rear wall of the annealing box body (1). An electrode socket (20) is inserted and connected to the end of the igniter (4). The electrode socket (20) is electrically connected to the PLC controller (21).
7. A sealing annealing box for the production of collector glass tubes according to claim 1, characterized in that: First arc-shaped grooves (14) and second arc-shaped grooves (15) are respectively formed on the bottom of the clamping frame (11) and the opposite surface of the moving clamping plate (12). A support plate (19) is fixedly welded at one end of the annealing box body (1). The servo motor (9) is fixedly installed on the support plate (19).