Multipoint lime discharging device of lime kiln
The multi-point ash output device of the lime kiln designed by the motor-driven turntable and deflector is solved, and the problems of uneven ash output and blockage of lime kiln are achieved, efficient and stable lime ash output and filtration are achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202422212080.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing lime kilns have difficulty in adjusting the ash discharge method when ash discharge is single point or around, resulting in unstable quality of lime products and prone to clogging and uneven ash discharge.
The rotor is driven by a motor to rotate, combined with the design of the upper surface of the turntable and the high inner side and low inner side, the multi-point ash output of lime is achieved through multiple output tubes and deflectors. The supporting column supports the filter plate for rotation and filtration to avoid agglomeration and large particles falling in, and ensure the smooth flow of lime.
The ash output efficiency is improved, blockage is avoided, the quality stability and production efficiency of lime products are improved, and the filtration effect of lime is ensured.
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Figure CN223074097U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lime production equipment, in particular to a multi-point ash discharging device for a lime kiln. Background Art
[0002] At present, the traditional mechanized lime shaft kiln ash discharging method in China generally adopts screw cone ash discharging or disc ash discharging machine. Screw cone ash discharging is single-point ash discharging, and when the kiln condition changes, it cannot be adjusted smoothly due to single-point ash discharging. Disc ash discharging is circumferential ash discharging. When the lime kiln has uneven burning or nodules, it is difficult to make local adjustments for the uneven burning area and nodule area of the lime kiln. These two ash discharging methods bring great difficulties to operators when dealing with faults. For example, the Chinese patent discloses "a multi-point ash discharging device for a lime kiln", and its application number is: "202020999043.6". Each discharge pipe can be opened, so that the lime with uneven burning or nodules can be cleaned. Before opening the discharge pipe, the first through hole can be blocked and the conveying mechanism can be stopped, while other conveying mechanisms can continue to work. In this way, while cleaning the lime with uneven burning or nodules, other discharge pipes can continue to work. However, allowing a single discharge pipe to be opened for cleaning may lead to unevenness during the ash discharging process, affecting the overall quality stability of the lime product. Summary of the Utility Model
[0003] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and provide a multi-point ash discharging device for a lime kiln. The motor drives the turntable to rotate. Under the action of the flow guide plate on the upper surface of the turntable and the fact that the inner side of the turntable itself is high and the outer side is low, the lime is guided to the connection port of the output pipe and the kiln body, and flows out along the output pipe for ash discharging. Multiple output pipes and flow guide plates can improve the overall ash discharging efficiency, avoid interruption or blockage during the ash discharging process, and be beneficial to improving the product quality and stability. The filter plate is supported by the support columns on the turntable, so that the turntable drives the filter plate to rotate during the rotation process. The rotation force of the turntable and the slight vibration during the rotation process can filter the lime and make it fall on the turntable, avoiding the caking of lime and the falling of large particles, ensuring the production quality of lime, and being beneficial to improving the production efficiency and product quality.
[0004] The present utility model also provides a lime kiln multi-point ash discharging device having the above-mentioned one, including: a kiln body, the upper surface of the kiln body is rotatably connected by a hinge with a sealing cover, the upper surface of the kiln body is fixedly connected with a ventilation pipe, the side surface of the kiln body is rotatably connected by a rotating shaft with a protective cover, the side surface of the kiln body is fixedly connected with an output pipe, the lower surface of the kiln body is fixedly connected with a motor, the output end of the motor is fixedly connected with a rotating shaft, the end of the rotating shaft far from the motor is fixedly connected with a turntable, the upper surface of the turntable is fixedly connected with a support column, the side surface of the support column is fixedly connected with a guide plate, the upper end of the support column is fixedly connected with a filter plate. Through the above device, the overall ash discharging efficiency can be improved, the phenomenon of interruption or blockage during the ash discharging process can be avoided, and it is beneficial to improve the product quality and stability.
[0005] According to the lime kiln multi-point ash discharging device described in the present utility model, a cleaning port is arranged on the side surface of the kiln body, and the cleaning port is located above the filter plate. Through the above device, it is beneficial to facilitate the cleaning of impurities on the filter plate.
[0006] According to the lime kiln multi-point ash discharging device described in the present utility model, both the ventilation pipe and the output pipe are in communication with the kiln body, and the connection port of the output pipe and the kiln body is located between the filter plate and the turntable. Through the above device, it is beneficial to ensure the ash discharging efficiency.
[0007] According to the lime kiln multi-point ash discharging device described in the present utility model, the rotating shaft penetrates through the lower surface of the kiln body, and the upper end of the rotating shaft is fixedly connected to the lower surface of the turntable. Through the above device, it is beneficial to ensure the transmission efficiency of the rotating shaft.
[0008] According to the lime kiln multi-point ash discharging device described in the present utility model, the inner side of the upper surface of the turntable is higher than the outer side, and the guide plate is located on the upper surface of the turntable. Through the above device, it is beneficial to guide the flow of lime.
[0009] According to the lime kiln multi-point ash discharging device described in the present utility model, a limiting groove is arranged on the inner side wall of the kiln body, and the side surface of the filter plate is located inside the limiting groove. Through the above device, it is beneficial to ensure the stability of the filter plate.
[0010] According to the lime kiln multi-point ash discharging device described in the present utility model, the lower surface of the kiln body is fixedly connected with a bracket, and the bracket is located on the side of the motor. Through the above device, it is beneficial to support the device and ensure the stability of the device.
[0011] According to the lime kiln multi-point ash discharging device described in the present utility model, the protective cover covers the cleaning port, and handles are fixedly connected to the upper surface of the sealing cover and the right surface of the protective cover. Through the above device, it is beneficial to facilitate the opening of the protective cover and the sealing cover.
[0012] Beneficial effects
[0013] 1. Compared with the prior art, for this multi-point ash discharging device of the lime kiln, the motor drives the turntable to rotate. Under the action of the flow guide plate on the upper surface of the turntable and the inner side of the turntable being higher on the outside and lower on the inside, the lime is guided to the connection port of the output pipe and the kiln body, and flows out along the output pipe for ash discharging. Multiple output pipes and flow guide plates can improve the overall ash discharging efficiency, avoid interruption or blockage during the ash discharging process, and are beneficial to improving the product quality and stability.
[0014] 2. Compared with the prior art, for this multi-point ash discharging device of the lime kiln, the filter plate is supported by the support columns on the turntable, so that the turntable drives the filter plate to rotate during the rotation process. It can filter the lime under the rotational force of the turntable and the slight vibration during the rotation process, and the filtered lime falls onto the turntable, avoiding the caking of lime and the falling of large particles, ensuring the production quality of lime, and being beneficial to improving the production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present utility model will be further described below in conjunction with the drawings and embodiments;
[0016] Figure 1 is a three-dimensional structure diagram of the multi-point ash discharging device of the lime kiln of the present utility model;
[0017] Figure 2 is a bottom view structure diagram of the multi-point ash discharging device of the lime kiln of the present utility model;
[0018] Figure 3 is an internal structure diagram of the multi-point ash discharging device of the lime kiln of the present utility model;
[0019] Figure 4 is a sectional structure diagram of the multi-point ash discharging device of the lime kiln of the present utility model.
[0020] Legend Explanation:
[0021] 1. Kiln body; 2. Output pipe; 3. Protective cover; 4. Sealing cover; 5. Ventilation pipe; 6. Bracket; 7. Motor; 8. Rotating shaft; 9. Turntable; 10. Support column; 11. Filter plate; 12. Flow guide plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The role of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but it cannot be understood as a limitation on the protection scope of the present utility model.
[0023] Refer to Figures 1-4, an ash discharging device with multiple points of a lime kiln in an embodiment of the present utility model includes: a kiln body 1 for accommodating limestone for high-temperature calcination to convert it into quicklime. The upper surface of the kiln body 1 is rotatably connected by a hinge to a sealing cover 4 for closing the top of the kiln body to prevent the escape of heat and harmful gases and can open the sealing cover 4 for the operation of adding limestone. The upper surface of the kiln body 1 is fixedly connected with a ventilation pipe 5 for adjusting the temperature and ventilation conditions inside the kiln body. The side surface of the kiln body 1 is rotatably connected by a rotating shaft to a protective cover 3 for being able to open the protective cover 3 for operation when it is necessary to clean the filter plate 11 or check the inside of the kiln body 1. A cleaning port is provided on the side surface of the kiln body 1 for providing a passage for cleaning and maintenance. The cleaning port is located above the filter plate 11, and the protective cover 3 covers the cleaning port. The upper surface of the sealing cover 4 and the right surface of the protective cover 3 are both fixedly connected with handles for facilitating the operator to manually open or close. The side surface of the kiln body 1 is fixedly connected with an output pipe 2 for discharging the lime filtered by the filter plate from the kiln body.
[0024] The lower surface of the kiln body 1 is fixedly connected with a motor 7 for providing power. The output end of the motor 7 is fixedly connected with a rotating shaft 8 for connecting the output end of the motor 7 and a turntable 9 to transmit the power of the motor 7. The rotating shaft 8 penetrates the lower surface of the kiln body 1. The end of the rotating shaft 8 away from the motor 7 is fixedly connected with a turntable 9 for supporting components such as the filter plate and the deflector plate to realize the filtration and diversion of lime. The inner side of the upper surface of the turntable 9 is high and the outer side is low to cooperate with the deflector plate 12 for guiding the lime. The upper end of the rotating shaft 8 is fixedly connected to the lower surface of the turntable 9. The upper surface of the turntable 9 is fixedly connected with a support column 10 for supporting the filter plate 11. The side surface of the support column 10 is fixedly connected with a deflector plate 12 for guiding the lime to the connection port of the output pipe 2 and the kiln body 1 to ensure that the lime can flow out smoothly. The deflector plate 12 is located on the upper surface of the turntable 9. The upper end of the support column 10 is fixedly connected with a filter plate 11 for filtering the lime to remove impurities and unreacted particles therein. A limiting groove is provided on the inner side wall of the kiln body 1 for limiting the moving range of the filter plate 11. The side surface of the filter plate 11 is located inside the limiting groove for preventing the filter plate from shifting. The ventilation pipe 5 and the output pipe 2 are both communicated with the kiln body 1. The connection port of the output pipe 2 and the kiln body 1 is located between the filter plate 11 and the turntable 9. The lower surface of the kiln body 1 is fixedly connected with a support for supporting the kiln body 1. The support 6 is located on the side of the motor 7.
[0025] Working principle: A certain amount of limestone is placed in the kiln body 1. After high-temperature calcination, it becomes quicklime. The sealing cover 4 and the protective cover 3 are closed respectively to ensure the sealing of the kiln body 1. The ventilation pipe 5 is used to adjust the temperature and ventilation in the kiln body. The motor 7 is in the standby state, the turntable 9 is stationary, and the filter plate 11 and the guide plate 12 also remain in place. When ash discharge is required, the motor 7 is started, which in turn drives the turntable 9 to rotate inside the kiln body 1. As the turntable 9 rotates, the filter plate 11 on the support column 10 also rotates accordingly. The function of the filter plate 11 is to filter the lime and let the qualified lime fall into the area between the turntable 9 and the filter plate 11. Above the filter plate 11 are the removed impurities and unreacted particles. The inner side of the upper surface of the turntable 9 is higher than the outer side, so that the lime is affected by the centrifugal force during rotation and moves to the outer side of the turntable 9. At the same time, the arrangement of the guide plate 12 further guides the lime to flow to the connection port of the output pipe 2 and the kiln body 1 and flows out of the kiln body 1 along the output pipe 2 for subsequent collection and processing. When it is necessary to clean the inside of the kiln body 1 or check components such as the filter plate 11, the protective cover 3 can be opened for operation through the cleaning port. At the same time, the opening of the sealing cover 4 is used to add new limestone raw materials or perform other maintenance work.
[0026] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the purpose of the present invention.
Claims
1. A multi-point ash discharging device for a lime kiln, characterized in that, Comprising: A kiln body (1), the upper surface of the kiln body (1) is rotatably connected with a sealing cover (4) through a hinge, the upper surface of the kiln body (1) is fixedly connected with a ventilation pipe (5), the side surface of the kiln body (1) is rotatably connected with a protective cover (3) through a rotating shaft, the side surface of the kiln body (1) is fixedly connected with an output pipe (2), the lower surface of the kiln body (1) is fixedly connected with a motor (7), the output end of the motor (7) is fixedly connected with a rotating shaft (8), the end of the rotating shaft (8) far from the motor (7) is fixedly connected with a turntable (9), the upper surface of the turntable (9) is fixedly connected with a support column (10), the side surface of the support column (10) is fixedly connected with a guide plate (12), and the upper end of the support column (10) is fixedly connected with a filter plate (11).
2. The multi-point ash discharging device for a lime kiln according to claim 1, wherein, A cleaning port is arranged on the side surface of the kiln body (1), and the cleaning port is located above the filter plate (11).
3. The multi-point ash discharging device of a lime kiln according to claim 1, characterized in that, Both the ventilation pipe (5) and the output pipe (2) are in communication with the kiln body (1), and the connection port of the output pipe (2) and the kiln body (1) is located between the filter plate (11) and the turntable (9).
4. The multi-point ash discharging device of a lime kiln according to claim 1, characterized in that, The rotating shaft (8) penetrates through the lower surface of the kiln body (1), and the upper end of the rotating shaft (8) is fixedly connected to the lower surface of the turntable (9).
5. The multi-point ash discharging device for a lime kiln according to claim 1, wherein The inner side of the upper surface of the turntable (9) is higher than the outer side, and the guide plate (12) is located on the upper surface of the turntable (9).
6. A lime kiln multi-point ash discharging device according to claim 1, characterized in that, A limiting groove is arranged on the inner side wall of the kiln body (1), and the side surface of the filter plate (11) is located inside the limiting groove.
7. A multi-point ash discharging device for a lime kiln according to claim 1, characterized in that, The lower surface of the kiln body (1) is fixedly connected with a bracket (6), and the bracket (6) is located on the side of the motor (7).
8. The multi-point ash discharging device for a lime kiln according to claim 2, characterized in that, The protective cover (3) covers the cleaning port, and handles are fixedly connected to the upper surface of the sealing cover (4) and the right surface of the protective cover (3).
Citation Information
Patent Citations
Multi-point ash discharging device of lime kiln
CN212451212U