Special clamp capable of preventing clamping marks for licker-in roller

By designing a special jig for brack rollers with support plates and fixing mechanisms, the problems of large and unstable jigs in the prior art are solved, and stable jigs and simplified installation is achieved, which is convenient for adapting to different jigs and roll sizes.

CN223074334UActive Publication Date: 2025-07-08QINGDAO YONGZHU MASCH CO LTD
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Patent Information

Application Number
CN202422234400.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-08
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing special jig for bridle rollers has a large structure and cannot be directly installed on the bridle roller equipment. The clamping is unstable, which can easily damage the bridle roller burrs.

Method used

A special jig for anti-claw rollers is designed, using two support plates and fixing mechanisms, and the stable nip of the bristle rollers is achieved through electric sliding tables, motors, gears and other components, which are suitable for bristle rollers of different lengths and thicknesses.

Benefits of technology

The clamping performance is achieved, avoiding movement and scratches of brittle rollers, simplifying the installation process, and easy to adapt to different equipment and brittle roller sizes.

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Abstract

The utility model discloses a special clamp for a licker-in roller capable of preventing pinch marks, which relates to the technical field of licker-in roller equipment, is clamped at two ends of the licker-in roller and comprises two support plates, the two support plates are distributed at two ends of the licker-in roller, and a first mounting plate and a second mounting plate are respectively arranged at the tail ends of the two support plates. The two supporting plates are distributed on the two sides of the licker-in roller, and each supporting plate is provided with a fixing mechanism composed of a fixing plate, a movable pipe, a motor, a gear, a clamping plate and the like, so that the two ends of the licker-in roller are fixed respectively to achieve clamping of the licker-in roller, and the licker-in roller clamping device is simple in structure, convenient to use and high in practicability. The clamping device is simple in overall structure, small in size, convenient to directly install on processing and using equipment of the licker-in roller, easy and convenient to operate and stable in clamping performance, the licker-in roller is not prone to moving, and scratches cannot be caused to the licker-in roller.
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Description

Technical Field

[0001] The utility model relates to the technical field of carding roller equipment, in particular to a special fixture for a carding roller to prevent clamping marks. Background Technique

[0002] The carding roller, namely the carding cylinder, is a spiny round rod, which is mainly used for carding and impurity removal. The fiber and impurities are separated by the carding method. The working principle of the carding cylinder is to use the spines or needle teeth on it to card the fiber flow. Through this carding process, the fiber and impurities are separated, so as to achieve the purpose of impurity removal.

[0003] A special fixture for a carding roller with the publication number of CN208729202U in the prior art has a relatively large structure and cannot be directly installed on the carding roller equipment for use. Therefore, additional space is required to place the device, which increases the occupied space. Moreover, when the device is in use, the fixing part clamps and fixes the surface of the carding roller. However, when the carding roller is in a rotating state during operation, there is a certain gap between the carding roller and the clamping component, resulting in unstable clamping. The carding roller is prone to smooth movement on the device, easily damaging the burrs of the carding roller, and excessive force during the clamping process is likely to cause scratches on the surface of the carding roller. Content of the Utility Model

[0004] The purpose of the utility model is to make up for the deficiencies of the prior art and provide a special fixture for a carding roller to prevent clamping marks.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a special fixture for a carding roller to prevent clamping marks. The fixture clamps both ends of the carding roller and includes two support plates. The two support plates are distributed at both ends of the carding roller. The ends of the two support plates are respectively provided with a first mounting plate and a second mounting plate. The first mounting plate is arranged in a T shape, and the second mounting plate is arranged in an L shape. An electric sliding table is fixedly connected to the first mounting plate, and the slider of the electric sliding table is fixedly connected to the adjacent support plate. Through holes are opened on both support plates, and a fixing mechanism is arranged in the through holes. The rotating shafts at both ends of the carding roller respectively pass through the adjacent through holes.

[0006] As described above, the support plate is composed of a fixed plate and a moving plate that are attached to each other. The fixed plate is fixedly connected to the mounting plate. The cross-section of the fixed plate is in a U shape. Sliding grooves are opened at the top and bottom of the fixed plate. Screws are fixedly connected to the top and bottom of the moving plate. The screws pass through the adjacent sliding grooves and are threadedly connected with nuts.

[0007] As described above, the fixing mechanism includes a fixing tube. The fixing tube is fixedly connected in the through hole. Three clamping plates distributed in a triangular shape are arranged in the fixing tube. The clamping plates are in contact with the rotating shaft. Connecting plates are movably connected between the three clamping plates and the fixing tube.

[0008] On the side of the fixed tube opposite to the support plate, a movable tube is provided. One end of the movable tube is inserted into the fixed tube. A ring is threadedly connected to the outer side of the movable tube, and the ring is movably connected to the fixed tube. A motor is fixedly connected to the support plate. A gear is fixedly connected to the output shaft of the motor. A plurality of tooth grooves meshing with the gear are formed on the outer side of the ring.

[0009] On the opposite sides of the clamping plate and the fixed tube, grooves are respectively formed. Both ends of the connecting plate are movably connected in the adjacent grooves, and a torsion spring is sleeved at the connection of the connecting rod and the groove.

[0010] On the opposite sides of the two support plates, covers are respectively fixedly connected. The movable tube, the ring and the gear are all located inside the covers, and the motor is fixedly connected to the inner wall of the cover.

[0011] On the circumferential sides of the rotating shafts at both ends of the barbed roller, a plurality of annular grooves distributed axially are respectively formed. On the three clamping plates, spherical grooves distributed axially are respectively formed, and spheres are clamped in the spherical grooves. The spheres are clamped with the annular grooves.

[0012] Compared with the prior art, the special fixture for the barbed roller for preventing pinch marks has the following beneficial effects:

[0013] First, in the present utility model, two support plates are arranged on both sides of the barbed roller, and a fixing mechanism composed of a fixing plate, a movable tube, a motor, a gear, a clamping plate, etc. is arranged on both support plates, so as to respectively fix both ends of the barbed roller to realize the clamping of the barbed roller. The overall structure is simple, the size is small, it is convenient to be directly installed on the processing and using equipment of the barbed roller. At the same time, the operation is simple and convenient, the clamping performance is stable, the barbed roller is not easy to move, and no scratches will be caused to the barbed roller.

[0014] Second, in the present utility model, by arranging the first mounting plate and the electric sliding table, the support plate on this side can move, so as to open the distance between the two support plates, which is convenient for the disassembly and assembly of the barbed roller, and it can be applicable to barbed rollers of different lengths. At the same time, the support plate is composed of components such as a fixing plate, a moving plate, a screw rod, etc. The fixing plate and the moving plate can move relative to each other, so as to adjust the length of the support plate to be applicable to barbed rollers of different thicknesses.

[0015] Other advantages, objectives and features of the present utility model will be described to some extent in the subsequent specification, and to some extent, will be obvious to those skilled in the art based on the study of the following text, or can be taught from the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model;

[0017] Figure 2 Schematic diagram of the internal structure of the support plate of the present utility model;

[0018] Figure 3 Schematic diagram of the structure of the fixing mechanism of the present utility model;

[0019] Figure 4 Schematic diagram of the structure of the connecting plate of the present utility model;

[0020] Figure 5 Schematic diagram of the structure of the clamping plate and the rotating shaft of the present utility model.

[0021] In the figure: 1, barbed roller; 2, support plate; 201, fixing plate; 202, moving plate; 203, screw; 3, first mounting plate; 4, cover body; 5, motor; 6, gear; 7, fixed tube; 8, movable tube; 9, ring; 10, connecting plate; 11, clamping plate; 12, second mounting plate; 13, electric sliding table; 14, sphere. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0023] As Figures 1-5 shown, the present utility model provides a technical solution: a special fixture for a barbed roller to prevent pinching marks. The fixture is clamped at both ends of the barbed roller 1 and includes two support plates 2. The two support plates 2 are distributed at both ends of the barbed roller 1. The ends of the two support plates 2 are respectively provided with a first mounting plate 3 and a second mounting plate 12. The first mounting plate 3 is T-shaped, and the second mounting plate 12 is L-shaped. An electric sliding table 13 is fixedly connected to the first mounting plate 3, and the slider of the electric sliding table 13 is fixedly connected to the adjacent support plate 2. Through holes are formed in both support plates 2, and a fixing mechanism is arranged in the through holes. The rotating shafts at both ends of the barbed roller 1 respectively pass through the adjacent through holes.

[0024] According to the overall structure of the device, the support plates 2 are symmetrically installed on the barbed roller 1 device through the first mounting plate 3 and the second mounting plate 12. The electric sliding table 13 is started to move the support plate 2 on this side, increasing the distance between the two support plates 2 to facilitate the barbed roller 1 to be placed between the two support plates 2, and then the support plate 2 is moved back to its original position, so that the rotating shafts at both ends of the barbed roller 1 are inserted into the adjacent through holes, and the rotating shafts are fixed through the fixing mechanism, thereby clamping and fixing the barbed roller 1, and at the same time, it can be suitable for the installation of barbed rollers 1 of different lengths.

[0025] As shown Figure 2 in Figure Figure 2 , the support plate 2 is composed of a fixed plate 201 and a moving plate 202 that are fitted together. The fixed plate 201 is fixedly connected to the mounting plate. The cross-section of the fixed plate 201 is in a U-shape. Sliding grooves are provided at both the top and bottom of the fixed plate 201. Screws 203 are fixedly connected to both the top and bottom of the moving plate 202. The screws 203 pass through the adjacent sliding grooves and are threadedly connected to nuts.

[0026] By turning the nuts to loosen them, the moving plate 202 can be moved outwards, so that the length of the support plate 2 can be adjusted. Thereby, the distance between the axis of the barbed roller 1 and the equipment can be adjusted, and barbed rollers 1 of different thicknesses can be installed.

[0027] As shown Figure 2 in Figures Figure 2 3 and 3 , the fixing mechanism includes a fixed pipe 7. The fixed pipe 7 is fixedly connected in the perforation. Three clamping plates 11 distributed in a triangular shape are provided inside the fixed pipe 7, and the clamping plates 11 are in contact with the rotating shaft. Connecting plates 10 are movably connected between the three clamping plates 11 and the fixed pipe 7. On the side of the fixed pipe 7 opposite to the support plate 2, there is a movable pipe 8. One end of the movable pipe 8 is inserted into the fixed pipe 7. A circular ring 9 is threadedly connected to the outside of the movable pipe 8, and the circular ring 9 is movably connected to the fixed pipe 7. A motor 5 is fixedly connected to the support plate 2. A gear 6 is fixedly connected to the output shaft of the motor 5. A number of tooth grooves meshing with the gear 6 are provided on the outside of the circular ring 9.

[0028] The motor 5 is driven to rotate the gear 6, and the circular ring 9 is driven to rotate through the tooth blocks, so that the movable pipe 8 moves into the fixed pipe 7, thereby pushing the clamping plates 11 towards the rotating shaft, so as to clamp the rotating shaft, thereby realizing the clamping and fixing of the barbed roller 1.

[0029] As shown Figure 4 in Figure Figure 4 , grooves are provided on the opposite sides of the clamping plates 11 and the fixed pipe 7. Both ends of the connecting plate 10 are movably connected in the adjacent grooves, and a torsion spring is sleeved at the connection of the connecting rod and the groove.

[0030] When the clamping plate 11 approaches the rotating shaft, it drives the connecting plate 10 to deflect, thereby driving the torsion spring to compress, so as to facilitate the reset of the clamping plate 11 under the elastic force of the torsion spring after disassembly.

[0031] As shown Figure 2 in Figure Figure 2 , cover bodies 4 are fixedly connected to the opposite sides of the two support plates 2. The movable pipe 8, the circular ring 9 and the gear 6 are all located inside the cover body 4, and the motor 5 is fixedly connected to the inner wall of the cover body 4.

[0032] The cover body 4 provides protection for components such as the motor 5, the gear 6, and the movable pipe 8, avoiding damage to the components by external forces.

[0033] As shown Figure 5As shown in the figure, a plurality of annular grooves distributed axially are provided on the circumferential side surfaces of the rotating shafts at both ends of the barbed roller 1. Spherical grooves distributed axially are provided on each of the three clamping plates 11, and spheres 14 are clamped in the spherical grooves, and the spheres 14 are clamped with the annular grooves.

[0034] The barbed roller 1 is positioned by the engagement of the spheres 14 and the annular grooves, preventing the rotating shaft from axially moving in the fixed tube 7 and affecting the operation of the barbed roller 1, and the spheres 14 facilitate the rotation of the barbed roller 1 during operation.

[0035] Working principle: When in use, the two support plates 2 are symmetrically installed on the device through the first mounting plate 3 and the second mounting plate 12. The device is connected to an external power supply, and the electric slide table 13 is started to move the support plate 2 on this side away. The barbed roller 1 is placed between the two support plates 2, and then the electric slide table 13 is started to move the support plate 2 back to its original position, so that the rotating shafts at both ends of the barbed roller 1 are inserted into the adjacent fixed tubes 7. The motor 5 is started, the motor 5 drives the gear 6 to rotate, and drives the ring 9 to rotate, so that the movable tube 8 moves into the fixed tube 7. The movable tube 8 pushes the clamping plate 11 against the rotating shaft, making the clamping plate 11 closely adhere to the rotating shaft, thereby fixing the barbed roller 1 and completing the clamping and fixing of the barbed roller 1.

[0036] It should be noted that in this article, the orientation or positional relationship indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "fixedly installed", "installed", "connected", "connected" should be understood in a broad sense. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "connected" can be a direct connection, an indirect connection through an intermediate medium, or a communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A special fixture for a barbed roll to prevent indentation. The fixture is clamped at both ends of the barbed roll (1) and includes two support plates (2). The two support plates (2) are distributed at both ends of the barbed roll (1). It is characterized in that: At the ends of the two support plates (2), a first mounting plate (3) and a second mounting plate (12) are respectively provided. The first mounting plate (3) is T-shaped, and the second mounting plate (12) is L-shaped. An electric slide table (13) is fixedly connected to the first mounting plate (3), and the slider of the electric slide table (13) is fixedly connected to the adjacent support plate (2). Through holes are formed in both of the two support plates (2), and a fixing mechanism is arranged in the through holes. The rotating shafts at both ends of the bristling roller (1) respectively pass through the adjacent through holes.

2. The special fixture for the barbed roller for preventing pinch marks according to claim 1, wherein: The support plate (2) is composed of a fixed plate (201) and a moving plate (202) that are attached to each other, and the fixed plate (201) is fixedly connected to the mounting plate. The cross-section of the fixed plate (201) is U-shaped. Chute grooves are formed at both the top and bottom of the fixed plate (201). Screws (203) are fixedly connected to both the top and bottom of the moving plate (202), and the screws (203) pass through the adjacent chute grooves and are threadedly connected with nuts.

3. The special fixture for a barbed roller for preventing pinching marks according to claim 1, characterized in that: The fixing mechanism includes a fixed tube (7), and the fixed tube (7) is fixedly connected in the through hole. Three clamping plates (11) distributed in a triangular shape are arranged in the fixed tube (7), and the clamping plates (11) are in contact with the rotating shaft. Connecting plates (10) are movably connected between the three clamping plates (11) and the fixed tube (7).

4. The special fixture for the barbed roller for preventing indentation according to claim 3, characterized in that: On the side of the fixed tube (7) opposite to the support plate (2), a movable tube (8) is provided, and one end of the movable tube (8) is inserted into the fixed tube (7). A ring (9) is threadedly connected to the outer side of the movable tube (8), and the ring (9) is movably connected to the fixed tube (7). A motor (5) is fixedly connected to the support plate (2), and a gear (6) is fixedly connected to the output shaft of the motor (5). A plurality of tooth grooves meshing with the gear (6) are formed on the outer side of the ring (9).

5. The special fixture for a barbed roller for preventing indentation according to claim 3, characterized in that: Grooves are formed on the opposite sides of the clamping plates (11) and the fixed tube (7). The two ends of the connecting plate (10) are movably connected in the adjacent grooves, and a torsion spring is sleeved at the connection between the connecting rod and the groove.

6. The special fixture for a barbed roller for preventing pinching marks according to claim 4, characterized in that: Cover bodies (4) are fixedly connected to the opposite sides of the two support plates (2). The movable tube (8), the ring (9), and the gear (6) are all located inside the cover body (4), and the motor (5) is fixedly connected to the inner wall of the cover body (4).

7. The special fixture for a barbed roller with anti-scratch marks according to claim 3, characterized in that: A plurality of annular grooves distributed axially are formed on the circumferential side surfaces of the rotating shafts at both ends of the bristling roller (1). Spherical grooves distributed axially are formed on the three clamping plates (11), and spheres (14) are clamped in the spherical grooves, and the spheres (14) are clamped with the annular grooves.

Citation Information

Patent Citations

  • Licker -in roller special fixture

    CN208729202U