Paper pulp molding mold

By designing pulp molding molds with bottom shell, molding mold mechanism and sliding components, the problem of inconvenience in mold extraction and replacement of high-temperature molds is solved, rapid installation of molds and uniform filling and drying of pulp are achieved, and production efficiency is improved.

CN223074518UActive Publication Date: 2025-07-08HEBEI MINGGUAN MOLDING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421792136.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-27
Publication Date
2025-07-08
Estimated Expiration
2034-07-27

AI Technical Summary

Technical Problem

Existing pulp molds are inconvenient to take molds at high temperatures and are difficult to replace molds, which affects production efficiency.

Method used

A pulp molding mold including a bottom shell and a molding mold mechanism is designed, using a lower mold heating fixing assembly, an upper and lower mold assembly and a sliding assembly. The rapid installation and disassembly of the mold is achieved through the latches, a latches, a spring and a slide rail structure, and combined with the use of heating and exhaust fans, ensuring uniform filling and rapid drying of the pulp.

Benefits of technology

The rapid replacement of molds and rapid molding of pulp are achieved, the steps of waiting for molds to cool are avoided, and the production efficiency and safety are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a paper pulp molding mold, and relates to the technical field of molding molds, the paper pulp molding mold comprises a bottom shell and a molding mold mechanism, the molding mold mechanism is installed on the upper side of the bottom shell, the molding mold mechanism comprises a lower mold heating and fixing assembly arranged on the inner side of the bottom shell, and a lower mold assembly is installed on the upper side of the lower mold heating and fixing assembly; through the arrangement of the upper cover assembly, when a paper pulp mold is molded, an upper mold rear bayonet is clamped into an upper mold rear clamping groove, and an upper mold fixing clamping hook is clamped into an upper mold front bayonet, so that an upper mold cover is stably buckled on the lower side of an upper cover plate; the upper cover fixing hook is clamped into the upper mold fixing bayonet to enable the upper mold and the lower mold to be tightly attached, the open upper cover filling port facilitates rapid filling, the exhaust fan can pump out air in the mold, paper pulp can enter the mold more smoothly and rapidly, water vapor generated during heating can be pumped out, drying and solidification of the paper pulp are accelerated, and dewatering and forming of the paper pulp are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of molding dies, in particular to a pulp molding die. Background Art

[0002] A pulp molding die is a tool for producing pulp molded products. Pulp molded products are usually formed by pouring an aqueous solution containing a certain proportion of fibers into the die, and then through a specific process, such as adsorption molding or compression molding, to form paper products with a certain shape and structure. These products also need to go through further processing, such as drying, shaping, etc. steps after molding to obtain the final finished product.

[0003] After retrieval, the text of the patent number "CN112853819A" mentions that "The present invention provides a non-transfer die for pulp molded products, belonging to the technical field of machinery. It solves the technical problem of low manufacturing efficiency of existing pulp molded products. The present invention includes an upper die and a lower die. The upper die is made of a heat-conducting solid metal material. An insulating seat for maintaining the heat of the upper die is provided on the lower die. The shape of the upper surface of the insulating seat matches the shape of the molding surface of the upper die to form a cavity. The insulating seat contacts the lower die and is supported by the lower die. A wire mesh die with a shape matching the upper surface of the insulating seat is provided on the upper surface of the insulating seat. A number of through water holes are provided on the insulating seat, and a number of through holes are also provided at the bottom of the lower die. The through holes are communicated with the above-mentioned water holes. After using this non-transfer die, from the wet blank forming to the hot pressing and drying and shaping, there is no need to transfer through a transfer die, so that the wet blank forming and heating and shaping are completed in one processing, saving the intermediate transfer step and having higher efficiency." When in use, the wet blank is heated and dehydrated and shaped through the heat-conducting solid metal material and the water holes. The wet blank completes the work of forming and heating and shaping in one processing without transferring the wet blank, saving the intermediate transfer step and improving the efficiency of manufacturing the die. However, during the die plastic process, the temperature of the die is relatively high after heating, and it is inconvenient to directly contact the die to take the mold. It is necessary to wait for the die to cool down before taking the mold, which reduces the production efficiency. Moreover, due to the single fixation of the die, there is a problem of difficult die replacement.

[0004] Therefore, we provide a pulp molding die to solve the above problems. Summary of the Utility Model

[0005] This application provides a pulp molding die, which solves the problems of inconvenient mold taking due to high temperature and inconvenient mold replacement.

[0006] This application provides a pulp molding die, including a bottom shell and a molding die mechanism. The molding die mechanism is installed on the upper side of the bottom shell;

[0007] Preferably, the molding die mechanism includes a lower die heating and fixing assembly disposed inside the bottom case. An upper die assembly is installed above the lower die heating and fixing assembly, and an upper die assembly is installed above the lower die assembly.

[0008] Preferably, the lower die heating and fixing assembly includes a heating plate disposed inside the bottom case. A rotating shaft is installed inside the front wall of the bottom case. A lower die fixing clamping plate is installed outside the rotating shaft. A button is installed at the bottom end of the lower die fixing clamping plate, and force springs are installed on the left and right sides of the button.

[0009] Preferably, the lower die fixing clamping plate and the bottom case are connected by a card slot, and the bottom case and the lower die fixing clamping plate form a resilient structure through the force springs.

[0010] Preferably, the lower die assembly includes a lower die bottom case disposed above the heating plate. A fixing clamping plate is provided at the front side of the lower die bottom case. A plurality of lower die filling holes are opened at the left edge of the upper end surface of the lower die bottom case. A lower die exhaust hole is opened at the right edge of the upper end surface of the lower die bottom case. Upper die positioning pins are welded at the four vertices of the upper end surface of the lower die bottom case.

[0011] Preferably, the upper die assembly includes an upper die cover disposed above the lower die bottom case. Upper die positioning holes are opened at the four vertices of the upper die cover. An upper die front bayonet is opened at the front end of the upper die cover. An upper die rear bayonet is opened at the rear end of the upper die cover. A plurality of upper die filling ports are opened at the left edge of the upper die cover. An upper die exhaust hole is opened at the right edge of the upper die cover.

[0012] Preferably, the upper cover assembly includes an upper cover plate disposed above the upper die cover. An upper die fixing hook is installed at the front side of the upper cover plate. Upper cover fixing hooks are installed at the middle positions on the left and right sides of the upper cover plate. An upper die fixing bayonet is opened at the middle of the bottom end of the bottom case. An upper cover filling port is provided at the left edge of the upper cover plate. An exhaust fan is installed on the right side of the upper cover plate. An upper die rear card slot is opened at the rear end of the bottom side of the upper cover plate. The upper cover filling port, the lower die filling holes, and the upper die filling ports are of the same size and correspond to each other one by one.

[0013] Preferably, sliding assemblies are installed on the rear sides of the bottom case and the upper cover plate. The sliding assemblies include connecting frames welded to the rear sides of the bottom case and the upper cover plate. Sliders are welded to the rear sides of the connecting frames, and the outer sides of the sliders are connected to slide rails through card slots.

[0014] As can be seen from the above technical solutions, the present application provides a pulp molding mold. When in use, first place the bottom shell at the position where it is needed, and then snap the lower mold bottom shell into the lower mold fixing card board through the fixing card board. The stress spring provides a resilience force, and through the lower mold fixing card board being snapped into the fixing card board, the stress spring provides a clamping force. After being fixed, then snap the upper mold rear bayonet at the rear end of the upper mold cover into the upper mold rear slot at the rear end of the upper cover board, and then snap the upper mold fixing hook into the upper mold front bayonet. Slide the slider in the slide rail to snap the upper mold cover onto the lower mold bottom shell, and snap the upper cover fixing hook into the upper mold fixing bayonet. Pour the pulp into the mold through the upper cover filling port, extract the air in the mold through the exhaust fan. After the filling is completed, heat it through the heating plate and extract the evaporated water vapor through the exhaust fan.

[0015] Compared with the prior art, the beneficial effects of the present utility model are:

[0016] 1. Through the setting of the upper cover assembly, when performing pulp mold molding, snap the upper mold rear bayonet into the upper mold rear slot, and snap the upper mold fixing hook into the upper mold front bayonet, so that the upper mold cover is firmly snapped under the upper cover board. Snap the upper cover fixing hook into the upper mold fixing bayonet to make the upper and lower molds fit tightly. The open upper cover filling port is convenient for quick filling. The exhaust fan can extract the air in the mold, making the pulp enter more smoothly and quickly, and can also extract the water vapor generated during heating, accelerating the drying and solidification of the pulp and facilitating the dehydration and forming of the pulp.

[0017] 2. Through the setting of the molding mold mechanism, when performing pulp mold molding, only need to press down the lower mold bottom shell, push the lower mold fixing card board, make the lower mold fixing card board rotate around the rotating shaft, and after the fixing card board enters the bayonet, the lower mold fixing card board rotates again to clamp the object. The stress spring provides a clamping force. Snap the upper mold positioning pin into the upper mold positioning hole to make the mold accurately positioned and avoid mold flashing. The pulp can smoothly enter the lower mold filling hole from the upper mold filling port, and the air is discharged from the lower mold exhaust hole through the upper mold exhaust hole. Due to the setting of the slider and the slide rail, the staff can drive the bottom shell and the upper cover board to rotate by rotating the connecting frame, and can also adjust up and down along the slide rail through the slider, providing sufficient moving space for replacing the mold and pouring out the pulp molded product.

[0018] In summary, the present application can quickly replace the molding mold according to actual needs, and can quickly pour out the mold without waiting for the mold to cool after the mold is dried and plasticized. Description of the Drawings

[0019] In order to more clearly illustrate the technical solutions of the present application, the following will briefly introduce the drawings required for the implementation cases. Obviously, for those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 Schematic diagram of the overall appearance structure proposed by the present utility model;

[0021] Figure 2 Schematic diagram of the structure of the lower mold heating and fixing assembly proposed by the present utility model;

[0022] Figure 3 Schematic diagram of the structure of the upper mold assembly proposed by the present utility model;

[0023] Figure 4 Schematic diagram of the structure of the upper cover assembly proposed by the present utility model.

[0024] Reference numerals in the figure: 1, bottom shell; 2, pulp molding die mechanism; 21, lower mold heating and fixing assembly; 211, heating plate; 212, rotating shaft; 213, lower mold fixing clamping plate; 214, button; 215, force spring; 22, lower mold assembly; 221, lower mold bottom shell; 222, fixing clamping plate; 223, lower mold filling hole; 224, lower mold exhaust hole; 225, upper mold positioning pin; 23, upper mold assembly; 231, upper mold cover; 232, upper mold positioning hole; 233, front clamping mouth of the upper mold; 234, rear clamping mouth of the upper mold; 235, upper mold filling port; 236, upper mold exhaust hole; 3, upper cover assembly; 31, upper cover plate; 32, upper mold fixing hook; 33, upper cover fixing hook; 34, upper mold fixing clamping mouth; 35, upper cover filling port; 36, exhaust fan; 37, rear slot of the upper mold; 4, sliding assembly; 41, connecting frame; 42, slider; 43, slide rail. Detailed implementation manners

[0025] In order to enable those skilled in the art of this technology to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the accompanying drawings.

[0026] See Figures 1-4 , a pulp molding die, including a bottom shell 1 and a pulp molding die mechanism 2, and the pulp molding die mechanism 2 is installed on the upper side of the bottom shell 1;

[0027] The pulp molding die mechanism 2 includes a lower mold heating and fixing assembly 21 arranged inside the bottom shell 1, a lower mold assembly 22 is installed on the upper side of the lower mold heating and fixing assembly 21, and an upper mold assembly 23 is installed on the upper side of the lower mold assembly 22.

[0028] In the present utility model, the lower die heating and fixing assembly 21 includes a heating plate 211 disposed inside the bottom case 1. A rotating shaft 212 is installed on the inner side of the front wall of the bottom case 1. A lower die fixing clamping plate 213 is installed on the outer side of the rotating shaft 212. A button 214 is installed at the bottom end of the lower die fixing clamping plate 213. Force-bearing springs 215 are installed on the left and right sides of the button 214. When in use, press the button 214 backward, and the lower die fixing clamping plate 213 will rotate forward, causing the clamped object to become loose. The force-bearing springs 215 provide the resilience force.

[0029] In the present utility model, the lower die fixing clamping plate 213 and the bottom case 1 are connected by a slot. The bottom case 1 and the lower die fixing clamping plate 213 form a resilient structure through the force-bearing springs 215. When in use, just push the lower die fixing clamping plate 213 to make the lower die fixing clamping plate 213 rotate around the rotating shaft 212. After entering the bayonet, the lower die fixing clamping plate 213 rotates again to clamp the object tightly. The force-bearing springs 215 provide the clamping force.

[0030] In the present utility model, the lower die assembly 22 includes a lower die bottom case 221 disposed above the heating plate 211. A fixing clamping plate 222 is provided at the front side of the lower die bottom case 221. A plurality of lower die filling holes 223 are opened at the left edge of the upper end surface of the lower die bottom case 221. A lower die exhaust hole 224 is opened at the right edge of the upper end surface of the lower die bottom case 221. Upper die positioning pins 225 are welded at the four vertices of the upper end surface of the lower die bottom case 221. When in use, pulp is filled simultaneously from the plurality of opened lower die filling holes 223, making the pulp filling more uniform and rapid. The air in the die can be smoothly discharged from the lower die exhaust hole 224.

[0031] In the present utility model, the upper die assembly 23 includes an upper die cover 231 disposed above the lower die bottom case 221. Upper die positioning holes 232 are opened at the four vertices of the upper die cover 231. An upper die front bayonet 233 is opened at the front end of the upper die cover 231. An upper die rear bayonet 234 is opened at the rear end of the upper die cover 231. A plurality of upper die filling ports 235 are opened at the left edge of the upper die cover 231. An upper die exhaust hole 236 is opened at the right edge of the upper die cover 231. When in use, insert the upper die positioning pins 225 into the upper die positioning holes 232 to make the die positioning accurate and avoid die flashing. The pulp smoothly enters the lower die filling holes 223 from the upper die filling ports 235, and the air is discharged from the lower die exhaust hole 224 through the upper die exhaust hole 236.

[0032] In the present utility model, the upper cover assembly 3 includes an upper cover plate 31 disposed on the upper side of the upper mold cover 231. An upper mold fixing hook 32 is installed on the front side of the upper cover plate 31, and upper cover fixing hooks 33 are installed at the middle positions on the left and right sides of the upper cover plate 31. An upper mold fixing bayonet 34 is formed in the middle of the bottom end of the bottom shell 1. An upper cover filling port 35 is provided at the left edge of the upper cover plate 31, and an exhaust fan 36 is installed on the right side of the upper cover plate 31. An upper mold rear slot 37 is formed at the rear end of the bottom side of the upper cover plate 31. The upper cover filling port 35, the lower mold filling hole 223, and the upper mold filling port 235 have equivalent sizes and are in one-to-one correspondence. When in use, the upper mold rear bayonet 234 is snapped into the upper mold rear slot 37, and the upper mold fixing hook 32 is snapped into the upper mold front bayonet 233, so that the upper mold cover 231 is firmly buckled under the upper cover plate 31. The upper cover fixing hook 33 is snapped into the upper mold fixing bayonet 34 to tightly fit the upper and lower molds. The open upper cover filling port 35 facilitates quick filling. The exhaust fan 36 can extract the air in the mold, making the pulp enter more smoothly and quickly, and can also extract the water vapor generated during heating to accelerate the drying and solidification of the pulp.

[0033] In some embodiments, sliding assemblies 4 are installed on the rear sides of both the bottom shell 1 and the upper cover plate 31. The sliding assembly 4 includes a connecting frame 41 welded to the rear sides of the bottom shell 1 and the upper cover plate 31. A slider 42 is welded to the rear side of the connecting frame 41. The outer side of the slider 42 is connected to a slide rail 43 by a slot. When in use, the staff can drive the bottom shell 1 and the upper cover plate 31 to rotate by rotating the connecting frame 41, and can adjust up and down along the slide rail 43 through the slider 42, providing sufficient moving space for replacing the mold.

[0034] As can be seen from the above technical solutions, when in use, first place the bottom shell 1 at the position where it is needed. Then, snap the lower mold bottom shell 221 into the lower mold fixing card plate 213 through the fixing card plate 222. The force-bearing spring 215 provides a resilience force, and the lower mold fixing card plate 213 snaps into the fixing card plate 222 under the action of the force-bearing spring 215, providing a clamping force. After fixing, snap the upper mold rear bayonet 234 at the rear end of the upper mold cover 231 into the upper mold rear slot 37 at the rear end of the upper cover plate 31, and then snap the upper mold fixing hook 32 into the upper mold front bayonet 233. Snap the upper mold cover 231 onto the lower mold bottom shell 221 by sliding the slider 42 in the slide rail 43, and snap the upper cover fixing hook 33 into the upper mold fixing bayonet 34. Pour the pulp into the mold through the upper cover filling port 35, extract the air in the mold through the exhaust fan 36, heat it through the heating plate 211 after filling is completed, and extract the evaporated water vapor through the exhaust fan 36. Thus, the use process of such a pulp molding mold is completed.

[0035] Other embodiments of the present application will be readily contemplated by those skilled in the art upon considering the specification and practicing the application disclosed herein. The present application is intended to cover any variations, uses, or adaptations of the present application, which follow the general principles of the present application and include known common knowledge or conventional technical means in the technical field not disclosed in the present application. The specification and examples are only to be considered as exemplary, and the true scope of the present application is pointed out by the claims.

[0036] It should be understood that the present application is not limited to the exact structures already described and shown in the drawings, and various modifications and changes can be made without departing from its scope. The embodiments of the present application described above do not constitute a limitation on the protection scope of the present application.

Claims

1. A pulp molding mold, comprising a bottom shell (1) and a molding mold mechanism (2), characterized in that: The upper side of the bottom shell (1) is provided with a molding die mechanism (2). The molding die mechanism (2) includes a lower die heating and fixing component (21) arranged inside the bottom shell (1). The upper side of the lower die heating and fixing component (21) is provided with a lower die component (22), and the upper side of the lower die component (22) is provided with an upper die component (23).

2. The pulp molding mold according to claim 1, characterized in that, The lower die heating and fixing component (21) includes a heating plate (211) arranged at the bottom inside the bottom shell (1). A rotating shaft (212) is installed inside the front wall of the bottom shell (1). A lower die fixing clamping plate (213) is installed on the outer side of the rotating shaft (212). A button (214) is installed at the bottom end of the lower die fixing clamping plate (213). Stress springs (215) are installed on the left and right sides of the button (214).

3. The pulp molding mold according to claim 2, characterized in that, The lower die fixing clamping plate (213) is connected to the bottom shell (1) by a card slot. The bottom shell (1) and the lower die fixing clamping plate (213) form a spring-back structure through the stress springs (215).

4. A pulp molding mold according to claim 1, characterized in that, The lower die component (22) includes a lower die bottom shell (221) arranged on the upper side of the heating plate (211). A fixing clamping plate (222) is arranged at the front side of the lower die bottom shell (221). A plurality of lower die filling holes (223) are formed at the left edge of the upper end surface of the lower die bottom shell (221). A lower die exhaust hole (224) is formed at the right edge of the upper end surface of the lower die bottom shell (221). Upper die positioning pins (225) are welded at the four vertices of the upper end surface of the lower die bottom shell (221).

5. A pulp molding mold according to claim 1, characterized in that, The upper die component (23) includes an upper die cover (231) arranged on the upper side of the lower die bottom shell (221). Upper die positioning holes (232) are formed at the four vertices of the upper die cover (231). An upper die front bayonet (233) is formed at the front end of the upper die cover (231). An upper die rear bayonet (234) is formed at the rear end of the upper die cover (231). A plurality of upper die filling ports (235) are formed at the left edge of the upper die cover (231). An upper die exhaust hole (236) is formed at the right edge of the upper die cover (231).

6. A pulp molding mold according to claim 5, characterized in that, An upper cover component (3) is installed on the upper side of the upper die cover (231). The upper cover component (3) includes an upper cover plate (31) arranged on the upper side of the upper die cover (231). An upper die fixing hook (32) is installed at the front side of the upper cover plate (31). Upper cover fixing hooks (33) are installed at the middle positions on the left and right sides of the upper cover plate (31). An upper die fixing bayonet (34) is formed at the middle of the bottom end of the bottom shell (1). An upper cover filling port (35) is arranged at the left edge of the upper cover plate (31). An exhaust fan (36) is installed on the right side of the upper cover plate (31). An upper die rear card slot (37) is formed at the rear end of the bottom side of the upper cover plate (31). The upper cover filling port (35), the lower die filling holes (223), and the upper die filling ports (235) have the same size and correspond to each other one by one.

7. A pulp molding mold according to claim 1 or 6, characterized in that, Sliding components (4) are installed on the rear sides of the bottom shell (1) and the upper cover plate (31). The sliding component (4) includes a connecting frame (41) welded to the rear sides of the bottom shell (1) and the upper cover plate (31). A slider (42) is welded to the rear side of the connecting frame (41), and a slide rail (43) is connected to the outer side of the slider (42) by a card slot.

Citation Information

Patent Citations

  • Transfer-free mold for paper pulp molded product

    CN112853819A