Rotary core catalysis type combustor
By designing a rotary core catalytic burner and using a pneumatic motor to drive gas and air mixing, the problem of unstable air and gas mixing in gas thermal power generation is solved, the stability and combustion efficiency of flame are improved, and the combustion efficiency is improved.
Patent Information
- Application Number
- CN202421768219.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-25
AI Technical Summary
In existing gas thermal power generation, the mixing of air and gas is unstable, resulting in unstable flame length and affecting combustion efficiency.
A rotary core catalytic burner is designed. By setting up a gas cylinder, an intake pipe, a ventilation device, an electric top cylinder and a cyclone device, the gas motor is used to drive the mixing of gas and air, and the flame length and angle are adjusted through the adjustment mechanism to ensure full mixing of gas and air and proportional control.
Fully mixing of gas and air is achieved, the stability and combustion efficiency of the flame are improved, cost-effective, and the length and angle of the flame can be adjusted according to the needs.
Smart Images

Figure CN223076919U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas-fired thermal power generation, and particularly relates to a rotary-core catalytic burner. Background Art
[0002] At present, gas-fired thermal power generation usually directly inputs air and gas into the combustion chamber to be ignited. Since the air and gas pipelines are set separately and there is no relevant setting for mutual mixing, they only flow and mix naturally in the combustion chamber. Therefore, the combustion mixture ratio of the gas is unstable, directly affecting the stability of the length of the formed flame. In addition, since the gas inlet pipes usually need to be set at multiple angles around the combustion chamber, the air inlet direction of each gas pipe is fixed, and a "W"-shaped flame combustion mode needs to be formed. However, due to the insufficient stability of the flame length, the efficiency of gas-fired thermal power generation is generally low. Content of the Utility Model
[0003] Aiming at the above deficiencies of the prior art, the technical problem to be solved by the utility model is to provide a rotary-core catalytic burner that is both convenient for sufficient mixing of air and gas and convenient for adjusting the length and angle of the sprayed flame.
[0004] To solve the above technical problems, a technical solution adopted by the present utility model is: to provide a rotary core catalytic burner, which includes a cylinder fixedly arranged on a bracket and having a negative pressure air door communicated on one side, an air inlet pipe inserted into the other side of the cylinder, a ventilation device communicated with the inserted end of the air inlet pipe, an electric jack cylinder connected to one side of the ventilation device, and a cyclone device drivingly connected to the other side of the ventilation device. The ventilation device includes a sleeve communicated with the air inlet pipe and a squirrel cage sleeve communicated in the sleeve. The squirrel cage sleeve includes a first fixed block and a second fixed block communicated with the cyclone device. The cyclone device includes a transmission shaft inserted into the sleeve and screwed to the second fixed block, a connecting cylinder communicated with the cylinder, and an internal gear disc fixedly arranged on the inner side wall of the connecting cylinder. A connecting hole is arranged on the second fixed block, and an air guide hole communicated with the connecting hole is arranged on the transmission shaft. A driving gear drivingly connected to the output end of a pneumatic motor is sleeved on one side of the transmission shaft. An air flow distribution sleeve is connected to one side of the driving gear. A bearing sleeved on the outer side of the transmission shaft is embedded in the air flow distribution sleeve. A hollow boss is arranged on one side of the air flow distribution sleeve. A third air outlet pipe communicated with the cylinder is arranged through the boss. An air ventilation groove communicated with the air outlet end of the pneumatic motor is wound around the outer side wall of the boss in the circumferential direction. The air ventilation groove and the inner cylindrical wall of the internal gear disc enclose an annular through groove. An air hole communicated with the hollow position of the boss is arranged at the bottom of the air ventilation groove. A plurality of first air outlet pipes and second air outlet pipes are communicated through the side wall of the boss in the circumferential direction. The plurality of first air outlet pipes and second air outlet pipes are arranged at intervals; an adjusting mechanism for adjusting the flame spraying angle is arranged on the outer side of the cylinder. The adjusting mechanism includes a turning unit connected to the cylinder and a supporting unit sleeved on the connecting cylinder. The turning unit includes a support plate fixedly arranged on the bracket, a reciprocating motor fixedly arranged on the support plate, a lead screw connected to the output end of the reciprocating motor, and a fixed block screwed to the lead screw. The fixed block is screwed to one end of a rocker, and the other end of the rocker is screwed to the outer side wall of the cylinder; the supporting unit includes a ring sleeve sleeved on the outer side of the internal gear disc. A flange sleeve is sleeved on the outer side of the ring sleeve. The hole walls at the left and right ends of the middle hole of the flange sleeve are abutted against the outer side walls of the corresponding positions of the ring sleeve in a matching manner, so that the ring sleeve can turn in the front and back directions in the middle hole of the flange sleeve.
[0005] By adopting the above structure, a negative pressure damper connected to the gas cylinder is set. On the one hand, the incoming air can be used to discharge the gas in the gas cylinder before use to prevent gas leakage in the intake pipe and ignition and explosion. On the other hand, air is supplemented so that the ratio of the mixed gas meets the use requirements; the ventilation device is set to facilitate the guided output of the gas on the one hand, and on the other hand, it can also drive the axial movement of the cyclone device. The cyclone device is driven by the pneumatic motor and uses the rotating state to fully mix the gas, the air discharged by the pneumatic motor and the air discharged by the negative pressure damper; an electric top cylinder is set to facilitate the adjustment of the exhaust volume to adjust the flame length, and the adjustment mechanism is set to adjust the flame angle to meet the requirements of various flame combustion. On the premise of ensuring safety, resources are fully utilized and the mixing ratio of gas and air is guaranteed to achieve better use of the flame.
[0006] In order to facilitate the provision of gas guide input while meeting the needs of rotation and axial movement, it is preferred that a plurality of support plates are connected between the two fixed blocks, and a vent is provided on the side wall of each support plate; a first fixed sleeve is threadedly provided on one side of the sleeve; a support rod connected to the output end of the electric top cylinder on one side is passed through the first fixed sleeve, a ball head is provided at the protruding end of the support rod, and an embedding groove is provided at the position corresponding to the ball head on the first fixed block, and the ball head is embedded in the embedding groove.
[0007] In order to ensure horizontal movement while the transmission shaft rotates and avoid interference with horizontal movement, preferably, the driving tooth is meshed with the transmission tooth connected to the output end of the pneumatic motor, a positioning groove is provided at the position of the driving tooth on the transmission shaft corresponding to the driving tooth, a positioning block is inserted in the positioning groove, and a clearance groove is provided at the position of the positioning block on the driving tooth, one side of the positioning block protrudes from the positioning groove and extends into the clearance groove, a fixing ring sleeved on the transmission shaft is threadedly connected on one side of the driving tooth, and a thrust ball bearing sleeved on the transmission shaft is embedded on the other side, a first connecting ring threadedly connected to the airflow distribution sleeve is abutted on the outer side of the thrust ball bearing, a bending section is provided around one side of the first connecting ring in a circumferential direction, the bending section extends into the driving tooth and the inner side wall of the bending section overlaps the outer side wall of the thrust ball bearing, so that the driving tooth rotates synchronously with the transmission shaft and can move horizontally synchronously with the support rod.
[0008] In order to provide compensation for wear caused by rotation and translation of the transmission shaft and ensure stability in use, preferably, a support sleeve threaded and fixed to the air cylinder is provided on the outer side of the air flow distribution sleeve, a second connecting ring is provided in the middle of the support sleeve, a mounting sleeve is sleeved on the side wall of the second connecting ring, a second fixing sleeve is sleeved in the mounting sleeve, a step hole is provided on the second fixing sleeve, a storage tube is inserted into the large hole end of the step hole, a roller is provided in the storage tube, the bottom of the small hole end of the step hole abuts against one end of the compression spring, the other end of the compression spring abuts against one side of the lubrication block, the other side of the lubrication block abuts against one side of the roller, the other side of the roller protrudes from the storage tube, and the protruding end of the roller abuts against the outer wall of the air flow distribution sleeve.
[0009] In order to make full use of gas resources and ensure uniform gas supply in each outlet direction, it is preferred that an exhaust pipe connected to the outlet end of the pneumatic motor is inserted on one side of the gas cylinder, and the outlet end of the exhaust pipe is connected to an annular gas cylinder wound around the outside of the connecting cylinder, and a plurality of gas distribution pipes are connected to the annular gas cylinder along the circumferential direction, and the outlet ends of the plurality of gas distribution pipes are connected to the annular through groove.
[0010] In order to ensure the synchronous rotation of the outlet pipes and sufficient compensation of the air, preferably, the cyclone device also includes a planetary gear disk mounted on the transmission shaft and a plurality of planetary gears meshingly connected on the inner gear disk, and the plurality of planetary gears are meshingly connected with the center gear mounted on the transmission shaft; the outlet ends of the first outlet pipe and the second outlet pipe are both horizontally passed through the planetary gear disk, and the first outlet pipe is also passed through the planetary gear at the corresponding position after passing through the planetary gear disk, and a connecting bearing is also embedded in the planetary gear at the penetration position corresponding to the first outlet pipe, and the first outlet pipe is sleeved and connected with the middle through hole of the connecting bearing; an arc-shaped through hole is provided at the position of the planetary gear disk corresponding to the third outlet pipe.
[0011] In order to fully mix the fuel gas with the air discharged from the outside, preferably, a flame-stabilizing hood is screwed on the inner gear disc, and a first air generator, an ignition needle and a second air generator located outside the first air generator are arranged in the flame-stabilizing hood, the second air generator emerges from the outlet end of the first air generator, a baffle is arranged around the edge of the outlet end of the first air generator in a circumferential direction, and a plurality of air holes are arranged around the baffle in a circumferential direction; a first cavity connected to the first outlet pipe is arranged in the first air generator, an inwardly concave groove is arranged on the side of the first air generator corresponding to the outlet direction, and a plurality of first guide grooves connected to the first cavity are arranged on the groove wall in the circumferential direction.
[0012] Preferably, to fully mix the fuel gas with the air discharged from the inside, a second cavity communicating with the second air outlet pipe is provided on the second air generator. A plurality of air dispersion holes communicating with the second cavity are circumferentially arranged around the end face of the air outlet end of the second air generator. A tapered through hole with a larger outer diameter and a smaller inner diameter and communicating with the groove is provided in the middle of the second air generator. A plurality of second guiding grooves are circumferentially arranged on the pore wall of the large pore end of the tapered through hole, and an exhaust hole communicating with the second cavity is provided at the bottom of each second guiding groove; the air outlet end of the transmission shaft extends into the tapered through hole through the first air generator, a nozzle is sleeved on the extending end of the transmission shaft, a tapered hole communicating with the air guiding hole is provided on the nozzle, and a plurality of spiral air channels are circumferentially arranged on the pore wall of the tapered hole.
[0013] Preferably, to facilitate the adjustment of the fuel gas displacement, a mixing disk screwed to the nozzle is further provided in the flame stabilizing cover. A plurality of mixing through holes are circumferentially arranged around the mixing disk. A threaded sleeve is fixedly provided in the middle of the mixing disk. A shield is screwed on the threaded sleeve. A tapered block is provided at the non-screwed end of the shield, and the small diameter end of the tapered block extends into the tapered hole.
[0014] Beneficial effects: The transmission shaft of the present utility model can not only transmit fuel gas, but also be driven to move horizontally to control the fuel gas displacement, and can also drive the air cyclone device to rotate so that the fuel gas and air are fully mixed, and the required combustion mixing ratio and flame combustion form are achieved. The structure is simple and compact, the air discharged from the pneumatic motor is fully utilized, and the air consumption is compensated by the negative pressure air door, saving costs and improving the use stability of the flame jet. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide a further understanding of the present application, and constitute a part of the present application. The illustrative embodiments and descriptions thereof of the present application are used to explain the present application, and do not constitute an improper limitation of the present application. In the drawings:
[0016] Figure 1 is a schematic structural diagram of the present utility model.
[0017] Figure 2 is a schematic structural diagram of the transmission shaft installation assembly.
[0018] Figure 3 is a schematic installation structure diagram of the present utility model.
[0019] Figure 4 is Figure 3 the sectional view taken along the line A-A in
[0020] Figure 5 is Figure 3 the enlarged view at B in
[0021] Figure 6For Figure 3 Enlarged view at position C in
[0022] Figure 7 For Figure 3 Enlarged view at position D in
[0023] Figure 8 For Figure 3 Enlarged view at position E in
[0024] Figure 9 Schematic structural diagram of the squirrel-cage sleeve.
[0025] Figure 10 Schematic structural diagram of the installation of the support sleeve.
[0026] Figure 11 Schematic structural diagram of the installation of the boss.
[0027] Figure 12 Schematic diagram of the usage state of the support unit.
[0028] Figure 13 Schematic structural diagram of the installation of the annular air cylinder.
[0029] Figure 14 Schematic structural diagram of the first air generator.
[0030] Figure 15 Schematic structural diagram of the second air generator.
[0031] Figure 16 Schematic structural diagram of the planetary gear disc.
[0032] Figure 17 Schematic structural diagram of the nozzle.
[0033] Figure 18 Schematic structural diagram of the mixing flow disc.
[0034] Figure 19 Schematic structural diagram of the installation of the mixing flow disc.
[0035] The meanings of the reference numerals in the drawings are as follows:
[0036] Air cylinder - 1; intake pipe - 10; electric jack - 11; negative pressure air damper - 12; sleeve - 13; first fixing block - 141; first fixing sleeve - 142; second fixing block - 143; support plate - 144; ventilation hole - 145; support rod - 15; ball head - 151; connecting cylinder - 16; internal gear disc - 161; planetary gear - 162; connecting bearing - 163; relief groove - 164; planetary gear disc - 17; arc-shaped through hole - 171; central gear - 18; flame stabilizing cover - 19; flame sensing needle - 191;
[0037] Transmission shaft-2; driving gear-20; positioning block-201; bearing-21; fixing ring-22; thrust ball bearing-23; first connecting ring-24; bending section-241; transmission gear-25; nozzle-26; tapered hole-261; spiral airway-262; air guide hole-27;
[0038] Pneumatic motor-3; exhaust pipe-30; annular air cylinder-31; air distribution pipe-32; air flow distribution sleeve-4; boss-40; ventilation groove-401; air hole-402; first air outlet pipe-41; second air outlet pipe-42; third air outlet pipe-43; support sleeve-431; second connecting ring-44; second fixing sleeve-45; storage tube-46; roller-47; compression spring-48; lubricating block-49;
[0039] The first air generator 5; the second air generator 50; the baffle 501; the air hole 502; the first cavity 51; the second cavity 52; the air diffusion hole 53; the ignition needle 54; the first guide groove 61; the second guide groove 62; the exhaust hole 71;
[0040] Mixing disk-8; threaded sleeve-80; shield body-81; conical block-82; mixed flow hole-83; bracket-9; support plate-90; reciprocating motor-91; screw rod-92; fixed block-93; rocker-94; ring sleeve-95; flange sleeve-96. DETAILED DESCRIPTION
[0041] Depend on Figures 1 to 19 As shown, the utility model includes an air cylinder 1 fixed on a bracket 9 and connected to a negative pressure damper 12 on one side, an air inlet pipe 10 inserted on the other side of the air cylinder 1, a ventilation device connected to the insertion end of the air inlet pipe 10, an electric top cylinder 11 connected to one side of the ventilation device and a cyclone device transmission-connected to the other side of the ventilation device, one side of the cyclone device is connected to the air outlet end of the pneumatic motor 3, and the other side is connected to the air cylinder 1; an adjustment mechanism for adjusting the flame angle is provided on the outside of the air cylinder 1.
[0042] Specifically, the ventilation device includes a sleeve 13 connected to the air intake pipe 10 and a squirrel cage set in the sleeve 13, the squirrel cage includes a first fixed block 141 and a second fixed block 143 connected to the cyclone device, a plurality of support plates 144 are connected between the two fixed blocks, and a vent 145 is provided on the side wall of each support plate 144; a first fixed sleeve 142 is threadedly provided on one side of the sleeve 13; a support rod 15 connected to the output end of the electric top cylinder 11 on one side is passed through the first fixed sleeve 142, a ball head 151 is provided at the protruding end of the support rod 15, and an embedding groove is provided at the position corresponding to the ball head 151 on the first fixed block 141, and the ball head 151 is embedded in the embedding groove.
[0043] The cyclone device includes a transmission shaft 2 inserted in the sleeve 13 and screwed with the second fixed block 143, a connecting tube 16 connected to the air cylinder 1, and an inner gear disc 161 fixed to the inner side wall of the connecting tube 16. A connecting hole is provided on the second fixed block 143, and an air guide hole 27 connected to the connecting hole is provided on the transmission shaft 2. A driving tooth 20 connected to the output end of the pneumatic motor 3 is sleeved on one side of the transmission shaft 2, and an air flow distribution sleeve 4 is connected to one side of the driving tooth 20. A bearing 21 sleeved on the outside of the transmission shaft 2 is embedded in the air flow distribution sleeve 4. A hollow boss 40 is provided, and a third air outlet pipe 43 connected to the air cylinder 1 is penetrated on the boss 40, and a ventilation groove 401 connected to the air outlet end of the pneumatic motor 3 is arranged around the outer wall of the boss 40 in the circumferential direction, and the ventilation groove 401 and the inner cylinder wall of the inner gear disk 161 are surrounded to form an annular through groove, and an air hole 402 connected to the hollow position of the boss 40 is provided at the bottom of the ventilation groove 401, and a plurality of first air outlet pipes 41 and second air outlet pipes 42 are penetrated and connected in the circumferential direction on the side wall of one side of the boss 40, and the plurality of first air outlet pipes 41 and second air outlet pipes 42 are arranged at intervals from each other.
[0044] Among them, the active tooth 20 is meshed and connected with the transmission tooth 25 connected to the output end of the pneumatic motor 3, a positioning groove is provided at the position corresponding to the active tooth 20 on the transmission shaft 2, a positioning block 201 is inserted in the positioning groove, and a clearance groove is provided at the position corresponding to the positioning block 201 on the active tooth 20, one side of the positioning block 201 emerges from the positioning groove and extends into the clearance groove, a fixing ring 22 sleeved on the transmission shaft 2 is threadedly connected on one side of the active tooth 20, and a thrust ball bearing 23 sleeved on the transmission shaft 2 is embedded on the other side, a first connecting ring 24 threadedly connected to the airflow distribution sleeve 4 is abutted on the outer side of the thrust ball bearing 23, a bending section 241 is arranged around one side of the first connecting ring 24 in the circumferential direction, the bending section 241 extends into the active tooth 20 and the inner side wall of the bending section 241 overlaps the outer side wall of the thrust ball bearing 23, so that the active tooth 20 rotates synchronously with the transmission shaft 2 and can move horizontally synchronously with the support rod 15.
[0045] At the same time, a support sleeve 43 is provided on the outer side of the air flow distribution sleeve 4 and is screwed and fixed to the air cylinder 1. A second connecting ring 44 is provided in the middle of the support sleeve 43. A mounting sleeve is sleeved on the side wall of the second connecting ring 44. A second fixing sleeve 45 is sleeved in the mounting sleeve. A step hole is provided on the second fixing sleeve 45. A storage tube 46 is inserted into the large hole end of the step hole. A roller 47 is provided in the storage tube 46. The bottom of the small hole end of the step hole abuts against one end of a compression spring 48, and the other end of the compression spring 48 abuts against one side of a lubricating block 49. The other side of the lubricating block 49 abuts against one side of a roller 47. The storage tube 46 emerges from the other side of the roller 47, and the emerging end of the roller 47 abuts against the outer wall of the air flow distribution sleeve 4.
[0046] In addition, an exhaust pipe 30 connected to the air outlet end of the pneumatic motor 3 is inserted on one side of the air cylinder 1, and an annular air cylinder 31 wrapped around the outside of the connecting cylinder 16 is connected to the air outlet end of the exhaust pipe 30, and a plurality of air distribution pipes 32 are connected to the annular air cylinder 31 along the circumferential direction, and the air outlet ends of the plurality of air distribution pipes 32 are all connected to the annular through groove.
[0047] The cyclone device also includes a planetary gear 17 sleeved on the transmission shaft 2 and a plurality of planetary teeth 162 meshingly connected on the inner gear 161, and the plurality of planetary teeth 162 are meshingly connected with the center teeth 18 sleeved on the transmission shaft 2; the outlet ends of the first air outlet pipe 41 and the second air outlet pipe 42 are both horizontally passed through the planetary gear 17, and the first air outlet pipe 41 is also passed through the planetary teeth 162 at the corresponding position after passing through the planetary gear 17, and a connecting bearing 163 is also embedded in the planetary teeth 162 at the position corresponding to the penetration of the first air outlet pipe 41, and the first air outlet pipe 41 is sleeved and connected with the middle through hole of the connecting bearing 163; an arc-shaped through hole 171 is provided at the position of the planetary gear 17 corresponding to the third air outlet pipe 43.
[0048] A flame stabilizing cover 19 is screwed on the internal gear disc 161. Inside the flame stabilizing cover 19, there is a first air generator 5, an ignition needle 54, and a second air generator 50 located outside the first air generator 5. The air outlet end of the first air generator 5 protrudes from the second air generator 50. The edge of the air outlet end of the first air generator 5 is wound with a baffle 501 in the circumferential direction. A plurality of air permeable holes 502 are wound on the baffle 501 in the circumferential direction. Inside the first air generator 5, there is a first cavity 51 communicated with the first air outlet pipe 41. On one side of the first air generator 5 corresponding to the air outlet direction, there is a concave groove. On the groove wall inside the groove, a plurality of first guiding grooves 61 communicated with the first cavity 51 are arranged in the circumferential direction. On the second air generator 50, there is a second cavity 52 communicated with the second air outlet pipe 42. On the end face of the air outlet end of the second air generator 50, a plurality of air dispersing holes 53 communicated with the second cavity 52 are wound in the circumferential direction. In the middle of the second air generator 50, there is a tapered through hole with a large outer diameter and a small inner diameter and communicated with the groove. On the large hole end wall of the tapered through hole, a plurality of second guiding grooves 62 are arranged in the circumferential direction. The bottom of each second guiding groove 62 is provided with an exhaust hole 71 communicated with the second cavity 52. The air outlet end of the transmission shaft 2 extends into the tapered through hole through the first air generator 5. A nozzle 26 is sleeved on the extending end of the transmission shaft 2. On the nozzle 26, there is a tapered hole 261 communicated with the air guiding hole 27. A plurality of spiral air channels 262 are arranged on the hole wall of the tapered hole 261 in the circumferential direction.
[0049] Inside the flame stabilizing cover 19, there is also a mixing disk 8 screwed with the nozzle 26. A plurality of mixing through holes 83 are wound on the mixing disk 8 in the circumferential direction. A threaded sleeve 80 is fixedly arranged in the middle of the mixing disk 8. A shield 81 is screwed on the threaded sleeve 80. The non-screwed end of the shield 81 is provided with a tapered block 82. The small diameter end of the tapered block 82 extends into the tapered hole 261.
[0050] The adjusting mechanism includes a flipping unit connected to the air cylinder 1 and a supporting unit sleeved on the connecting cylinder 16. The flipping unit includes a support plate 90 fixedly arranged on the bracket 9, a reciprocating motor 91 fixedly arranged on the support plate 90, a lead screw 92 connected to the output end of the reciprocating motor 91, and a fixing block 93 screwed with the lead screw 92. The fixing block 93 is screwed with one end of a rocker 94. The other end of the rocker 94 is screwed with the outer side wall of the air cylinder 1. The supporting unit includes a ring sleeve 95 sleeved on the outside of the internal gear disc 161. A flange sleeve 96 is sleeved on the outside of the ring sleeve 95. The left and right end walls of the middle hole of the flange sleeve 96 are adapted to abut against the outer side wall of the corresponding position of the ring sleeve 95, so that the ring sleeve 95 can flip in the front and back directions in the middle hole of the flange sleeve 96.
[0051] The working principle of the present utility model is as follows:
[0052] As shown by Figures 1 to 19 , the provided squirrel-cage sleeve includes a first fixing block 141 and a second fixing block 143 communicated with the air guide hole 27. A plurality of support plates 144 are connected between the two fixing blocks, and air vent holes 145 are provided on the side walls of each support plate 144; in this way, while rotating with the transmission shaft 2, gas can also enter the air guide hole 27; before use, in order to prevent gas from leaking out from the connection gap between the sleeve 13 and the connecting sleeve 141 and the first fixing sleeve 142 into the air cylinder 1, and to avoid the ignition needle 53 igniting the gas leaking out of the air cylinder 1 with negative-pressure air after ignition, the negative-pressure air damper 12 should be opened first to introduce air into the air cylinder 1. The introduced air carries the residual gas in the air cylinder 1 and then discharges from the third air outlet pipe 43. After the negative-pressure air damper 12 is opened for a period of time (on the premise of ensuring no gas residue and introducing gas to meet the capacity of the air cylinder 1), the gas inlet pipe 10 is opened to discharge gas. The gas enters the air guide hole 27 through the connection hole of the second fixing block 143 via the sleeve 13, and finally discharges through the conical hole (261. While discharging, due to flowing through a plurality of spiral air channels 262 arranged along the circumferential direction (such as Figure 17 the state shown), the gas forms a spiral shape in the gas outlet direction.
[0053] Meanwhile, the pneumatic motor 3 also needs to be turned on. The driving gear 25 connected to the output end synchronously drives the driving gear 20 and the transmission shaft 2 to rotate. The transmission shaft 2 then drives the four planetary gears 162 meshingly connected to the central gear 18 to rotate meshingly on the internal gear disk 161. The rotation of the planetary gears 162 drives the boss 40 and the air flow distribution sleeve 4 to rotate simultaneously by the first air outlet pipe 41. Since the second air outlet pipe 42 is also arranged through the planetary gear disk 17 sleeved on the transmission shaft 2, the second air outlet pipe 42 and the first air outlet pipe 41 are in a synchronous rotation state.
[0054] Under the condition of rotational startup, the air discharged from the pneumatic motor 3 flows through the exhaust pipe 30 to the annular air cylinder 31, and then enters the annular through groove formed by enclosing the inner side wall of the internal gear disk 161 by the ventilation groove 401 through a plurality of branch air pipes 32 connected in the circumferential direction. Finally, it enters the hollow position of the boss 40 from the air hole 402 and discharges from the four first air outlet pipes 41 and the four second air outlet pipes 42 connected and penetrated in the circumferential direction on the side wall of one side of the boss 40; the gas discharged from the air cylinder 1 through the third air outlet pipe 43 is discharged through the position of the arc-shaped through hole 171.
[0055] Among them, the air discharged through the first air outlet pipe 41 passes through the first cavity 51 in the first air generator 5 and is discharged from the positions of the rotating first guiding groove 61 and the rotating air-permeable holes 502, also forming a spiral air outlet form, and is mixed with the spirally discharged fuel gas; at the same time, the air discharged through the second air outlet pipe 42 passes through the second cavity 52 in the second air generator 5 and is simultaneously output from the positions of the air-dispersing holes 53 and the exhaust holes 71, and is discharged at the position of the rotating second guiding groove 62, thereby forming a double-layer spiral air outlet form, and then is preliminarily mixed with the spirally discharged fuel gas and the air spirally discharged from the first guiding groove 61 in the flame stabilizing cover 19. Since the mixing disk 8 is screwed to the nozzle 26, the nozzle 26 is sleeved on the transmission shaft 2 and rotates synchronously with the transmission shaft 2, that is, the preliminarily mixed gas is finally fully mixed through the mixing through holes 83 on the rotating mixing disk 8. All the air outlet positions form a spiral air outlet state. At the same time, the air outlet angle of the first guiding groove 61 is 75°, the exhaust angle of the exhaust hole 71 is 45°, and the air outlet angle of the air-dispersing hole 53 is 20°, so as to facilitate the simultaneous rotation and diffusion of the gas and the rotation and mixing, and improve the mixing efficiency; in order to make the combustion ratio of the fuel gas to the air reach the ratio of 1:10, in addition, the air in the air cylinder 1 discharged through the third air outlet pipe 43 passes through the rotating arc-shaped through hole (171 (the planetary gear disk 17 rotates with the transmission shaft 2) and is discharged, which can make up for the lack of air supply volume of the pneumatic motor 3.
[0056] Finally, the ignition needle 54 ignites the mixed fuel gas; when it is necessary to adjust the flame spraying angle, the reciprocating motor 91 is started to drive the fixed block 93 to horizontally move along the axial direction of the lead screw 92, and drive the hinged rocker 94 to rotate, and synchronously drive the air cylinder 1 hinged to the other end of the rocker 94 to start to turn over. The internal gear disk 161 is connected to the air cylinder, and a ring sleeve 95 is sleeved on the outside of the internal gear disk 161. A flange sleeve 96 is also sleeved on the outside of the ring sleeve 95. The hole walls at the left and right ends of the middle hole of the flange sleeve 96 are adaptively abutted against the outer side walls at the corresponding positions of the ring sleeve 95, so that the ring sleeve 95 can turn over in the front and rear directions in the middle hole of the flange sleeve 96. Therefore, in the rotating state of the rocker 94, the air cylinder 1 and the whole cyclone device are driven to turn over in the front and rear directions (that is, make a clockwise or counterclockwise turn in the vertical direction shown in Figure 1 ).
[0057] In addition, when it is necessary to adjust the gas displacement, in addition to twisting the shield body 81 before use to adjust the length of the tapered block 82 extending into the tapered hole 261, the electric jack 11 can also be started after ignition, and the ball head 151 and the transmission shaft 2 are synchronously driven by the support rod 15 to move in the horizontal direction to adjust the gap between the hole wall of the tapered hole 261 and the outer side wall of the tapered block 82, so as to realize the adjustment of the gas exhaust volume; among them, since the driving gear 20 and the driven gear 25 are in a straight-tooth meshing state, and the air flow distribution sleeve 4 is internally provided with a bearing 21 sleeved on the outer side of the transmission shaft 2, there will be no interference between the longitudinal rotation of the transmission shaft 2 and the use state of the axial translation.
[0058] However, at the same time, there is always an overlapping influence of certain cross stresses in the actions in both directions, which causes wear on the outer wall of the transmission shaft 2. In order to compensate for the use wear and ensure the stability of the longitudinal and axial movements, a support sleeve 43 fixedly screwed to the air cylinder 1 is provided on the outer side of the air flow distribution sleeve 4. A second connecting ring 44 is provided in the middle of the support sleeve 43. An installation sleeve is sleeved on the side wall of the second connecting ring 44. A second fixing sleeve 45 is sleeved in the installation sleeve. A stepped hole is provided on the second fixing sleeve 45. An object placing cylinder 46 is inserted into the large hole end of the stepped hole. A roller 47 is provided in the object placing cylinder 46. One end of a compression spring 48 abuts against the bottom of the small hole end of the stepped hole, and the other end of the compression spring 48 abuts against one side of a lubricating block 49. The other side of the lubricating block 49 abuts against one side of the roller 47. The other side of the roller 47 protrudes out of the object placing cylinder 46, and the protruding end of the roller 47 is abutted against the outer side wall of the air flow distribution sleeve 4. In this way, an elastic support state between the support sleeve 43 and the transmission shaft 2 is realized. As the transmission shaft 2 wears, the roller 47 continuously protrudes under the elastic force of the compression spring 48 to abut against the transmission shaft 2 until the protruding end of the roller 47 reaches the limit position and no longer abuts against the worn transmission shaft 2. When the transmission shaft 2 has an abnormal use, it can be disassembled and replaced in time.
[0059] In order to limit the horizontal movement distance of the transmission shaft 2, a limiting groove 164 is provided on the inner side wall of the internal gear disc 161 corresponding to the position of the ventilation groove 401, and the outer edge of the convex platform 40 extends into the limiting groove 164. Since the air flow distribution sleeve 4 and the driving gear 20 are axially connected by a thrust ball bearing 23, and the driving gear 20 is screwed to a fixing ring 22 sleeved on the transmission shaft 2, and the air flow distribution sleeve 4 is internally provided with a bearing 21 sleeved on the outer side of the transmission shaft 2, when the outer side wall of the convex platform 40 abuts against the groove wall of the limiting groove 164, the movement limit of the transmission shaft 2 is realized.
[0060] In addition, in order to prevent ignition failure, a flame sensing needle 191 is further provided inside the flame stabilizing cover 19, and the component (not labeled) connected to the flame sensing needle 191 is arranged outside the air cylinder 1 for easy observation. In case of ignition failure or insufficient flame length, the aforementioned operations for adjusting the gas displacement can be started in a timely manner; the component connected to the flame sensing needle 191 and its installation state are both prior arts, and the relevant content will not be elaborated here.
Claims
1. A rotary core catalytic burner, characterized in that: It includes a cylinder (1) fixedly arranged on a bracket (9) and having a negative pressure air door (12) communicated on one side, an air inlet pipe (10) inserted into the other side of the cylinder (1), a ventilation device communicated with the inserted end of the air inlet pipe (10), an electric jack (11) connected to one side of the ventilation device, and a cyclone device drivably connected to the other side of the ventilation device. The ventilation device includes a sleeve (13) communicated with the air inlet pipe (10) and a squirrel cage sleeve communicated and arranged inside the sleeve (13). The squirrel cage sleeve includes a first fixing block (141) and a second fixing block (143) communicated with the cyclone device. The cyclone device includes a transmission shaft (2) inserted into the sleeve (13) and screwed to the second fixing block (143), a connecting cylinder (16) communicated with the cylinder (1), and an internal tooth disc (161) fixedly arranged on the inner side wall of the connecting cylinder (16). A connecting hole is arranged on the second fixing block (143), and an air guide hole (27) communicated with the connecting hole is arranged on the transmission shaft (2). A driving gear (20) drivably connected to the output end of a pneumatic motor (3) is sleeved on one side of the transmission shaft (2). An air flow distribution sleeve (4) is connected to one side of the driving gear (20). A bearing (21) sleeved on the outer side of the transmission shaft (2) is embedded in the air flow distribution sleeve (4). A hollow boss (40) is arranged on one side of the air flow distribution sleeve (4). A third air outlet pipe (43) communicated with the cylinder (1) is penetrated through the boss (40). An air ventilation groove (401) communicated with the air outlet end of the pneumatic motor (3) is wound around the outer side wall of the boss (40) along the circumferential direction. The air ventilation groove (401) and the inner cylindrical wall of the internal tooth disc (161) enclose an annular through groove. An air hole (402) communicated with the hollow position of the boss (40) is arranged at the groove bottom of the air ventilation groove (401). A plurality of first air outlet pipes (41) and second air outlet pipes (42) are communicated and penetrated through the side wall of one side of the boss (40) along the circumferential direction. The plurality of first air outlet pipes (41) and second air outlet pipes (42) are arranged at intervals; An adjusting mechanism for adjusting the flame spraying angle is arranged on the outer side of the cylinder (1). The adjusting mechanism includes a turning unit connected to the cylinder (1) and a supporting unit sleeved on the connecting cylinder (16). The turning unit includes a supporting plate (90) fixedly arranged on the bracket (9), a reciprocating motor (91) fixedly arranged on the supporting plate (90), a lead screw (92) connected to the output end of the reciprocating motor (91), and a fixing block (93) screwed to the lead screw (92). The fixing block (93) is screwed to one end of a rocker (94). The other end of the rocker (94) is screwed to the outer side wall of the cylinder (1);The support unit includes a collar (95) sleeved on the outer side of the internal gear disc (161), and a flange sleeve (96) is sleeved on the outer side of the collar (95). The hole walls at the left and right ends of the central hole of the flange sleeve (96) are adapted to abut against the outer side walls at the corresponding positions of the collar (95), so that the collar (95) can flip in the front-rear direction within the central hole of the flange sleeve (96).; 2. The spin-core catalytic burner according to claim 1, characterized in that: A plurality of support plates (144) are connected between the two fixing blocks, and a vent hole (145) is provided on the side wall of each of the support plates (144); a first fixing sleeve (142) is screwed on one side of the sleeve (13); a support rod (15) connected to the output end of the electric top cylinder (11) is passed through the first fixing sleeve (142), a ball head (151) is provided at the protruding end of the support rod (15), and an embedding groove is provided at a position corresponding to the ball head (151) on the first fixing block (141), and the ball head (151) is embedded in the embedding groove.
3. The swirl-core catalytic combustor according to claim 2, characterized in that: The driving tooth (20) is meshedly connected with a transmission tooth (25) connected to the output end of the pneumatic motor (3); a positioning groove is provided at a position corresponding to the driving tooth (20) on the transmission shaft (2); a positioning block (201) is inserted into the positioning groove; a clearance groove is provided at a position corresponding to the positioning block (201) on the driving tooth (20); one side of the positioning block (201) protrudes from the positioning groove and extends into the clearance groove; a fixing ring (22) sleeved on the transmission shaft (2) is screwed on one side of the driving tooth (20); and a sleeve is embedded on the other side. A thrust ball bearing (23) is arranged on the transmission shaft (2), and a first connecting ring (24) is provided on the outer side of the thrust ball bearing (23) and is threadedly connected to the air flow distribution sleeve (4). A bending section (241) is provided on one side of the first connecting ring (24) along the circumferential direction. The bending section (241) extends into the driving tooth (20) and the inner side wall of the bending section (241) overlaps the outer side wall of the thrust ball bearing (23), so that the driving tooth (20) rotates synchronously with the transmission shaft (2) and can move horizontally synchronously with the support rod (15).
4. The swirl core catalytic combustor according to claim 2, wherein: A support sleeve (431) is provided on the outer side of the air flow distribution sleeve (4) and is screwed and fixed to the air cylinder (1). A second connecting ring (44) is provided in the middle of the support sleeve (431). A mounting sleeve is sleeved on the side wall of the second connecting ring (44). A second fixing sleeve (45) is sleeved in the mounting sleeve. A step hole is provided on the second fixing sleeve (45). A storage tube (46) is inserted into the large hole end of the step hole. A roller (47) is provided in the storage tube (46). The bottom of the small hole end of the step hole abuts against one end of a compression spring (48). The other end of the compression spring (48) abuts against one side of a lubricating block (49). The other side of the lubricating block (49) abuts against one side of the roller (47). The other side of the roller (47) protrudes from the storage tube (46). The protruding end of the roller (47) abuts against the outer wall of the air flow distribution sleeve (4).
5. The spin-core catalytic burner according to claim 2, characterized in that: An exhaust pipe (30) connected to the air outlet end of the pneumatic motor (3) is inserted on one side of the air cylinder (1); an annular air cylinder (31) wound around the outside of the connecting cylinder (16) is connected to the air outlet end of the exhaust pipe (30); a plurality of air distribution pipes (32) are connected to the annular air cylinder (31) along the circumferential direction; the air outlet ends of the plurality of air distribution pipes (32) are all connected to the annular through groove.
6. The swirl-core catalytic combustor according to claim 2, wherein: The cyclone device also includes a planetary gear disk (17) sleeved on the transmission shaft (2) and a plurality of planetary teeth (162) meshingly connected on the inner gear disk (161), and the plurality of planetary teeth (162) are all meshingly connected with the center teeth (18) sleeved on the transmission shaft (2); the outlet ends of the first air outlet pipe (41) and the second air outlet pipe (42) are both horizontally penetrated through the planetary gear disk (17), and the first air outlet pipe (41) is also penetrated through the planetary teeth (162) at the corresponding position after passing through the planetary gear disk (17); a connecting bearing (163) is also embedded in the planetary teeth (162) at the penetration position corresponding to the first air outlet pipe (41), and the first air outlet pipe (41) is sleeved and connected with the middle through hole of the connecting bearing (163); an arc-shaped through hole (171) is provided at the position of the planetary gear disk (17) corresponding to the third air outlet pipe (43).
7. The spin-core catalytic burner according to claim 6, wherein: A flame stabilizing cover (19) is screwed onto the inner toothed disc (161), and a first air generator (5), an ignition needle (54) and a second air generator (50) located outside the first air generator (5) are arranged in the flame stabilizing cover (19); the second air generator (50) emerges from the air outlet end of the first air generator (5), a baffle (501) is arranged around the edge of the air outlet end of the first air generator (5) along the circumferential direction, and a plurality of air holes (502) are arranged around the baffle (501) along the circumferential direction; a first cavity (51) connected to a first air outlet pipe (41) is arranged in the first air generator (5), an inwardly concave groove is arranged on one side of the first air generator (5) corresponding to the air outlet direction, and a plurality of first guide grooves (61) connected to the first cavity (51) are arranged on the groove wall along the circumferential direction.
8. The spin-core catalytic burner according to claim 7, characterized in that: The second air generator (50) is provided with a second cavity (52) connected to the second air outlet pipe (42); a plurality of air diffusion holes (53) connected to the second cavity (52) are arranged around the end surface of the air outlet end of the second air generator (50) in the circumferential direction; a tapered through hole which is larger on the outside and smaller on the inside and connected to the groove is arranged in the middle of the second air generator (50); a plurality of second guide grooves (62) are arranged on the wall of the large hole end of the tapered through hole in the circumferential direction, each of which is provided with a plurality of second guide grooves (62) connected to the second cavity (52); The bottom of each of the second guide grooves (62) is provided with an exhaust hole (71) connected to the second cavity (52); the air outlet end of the transmission shaft (2) extends into the tapered through hole through the first air generator (5); a nozzle (26) is sleeved on the extending end of the transmission shaft (2); a tapered hole (261) connected to the air guide hole (27) is provided on the nozzle (26); and a plurality of spiral air channels (262) are provided on the hole wall of the tapered hole (261) along the circumferential direction.
9. The swirl-core catalytic combustor according to claim 8, wherein: A mixing disk (8) screwed to the nozzle (26) is further provided inside the flame stabilizing cover (19). A plurality of mixing through holes (83) are circumferentially arranged around the mixing disk (8). A threaded sleeve (80) is fixedly arranged in the middle of the mixing disk (8). A shield body (81) is screwed to the threaded sleeve (80). A conical block (82) is arranged at the non-screwed end of the shield body (81). The small-diameter end of the conical block (82) extends into the conical hole (261).