Highland barley raw material processing and dehydrating mechanism

By adjusting the inclination angle of the inlet and outlet ports and the design of the reverse rotation of the stirring leaf, the problems of inconvenient discharge and low dehydration efficiency of the existing highland barley dehydration device are solved, and rapid discharge and efficient dehydration are achieved.

CN223077307UActive Publication Date: 2025-07-08QINGHAI MINBEN AGRICULTURE & ANIMAL HUSBANDRY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421870352.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-07-08
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing highland barley dehydration device is inconvenient when discharged, and the dehydration efficiency is low, which can easily lead to water overflow and affect the storage and deep processing process.

Method used

A dewatering mechanism including an outer box and a dewatering bucket is designed. The lifting and lowering of the support roller is controlled by a multi-stage hydraulic cylinder to adjust the inclination angle of the inlet and outlet ports, and combined with the motor to drive the reverse rotation of the dewatering bucket and the stirring blade, to achieve rapid discharge and efficient dewatering.

Benefits of technology

It achieves rapid discharge and efficient dehydration, improves the storage and deep processing efficiency of barley raw materials, and avoids water overflow problems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of highland barley processing, in particular to a highland barley raw material processing dewatering mechanism which comprises an outer box, the inner side of the outer box is rotatably connected with a dewatering barrel through a sealing bearing, one end of the outer box is fixedly connected with a driving box, the bottom of the driving box is fixedly connected with a rotating block, and the rotating block is rotatably connected with a supporting table. The supporting table is fixedly installed at the top end of the base, two sets of multi-stage hydraulic cylinders are fixedly installed at the top end of the base, the telescopic ends of the two sets of multi-stage hydraulic cylinders are fixedly connected with U-shaped frames, supporting rollers are rotatably installed on the U-shaped frames, and the outer sides of the supporting rollers movably make contact with the bottom of an outer box and a U-shaped limiting frame; when the device is used, the two sets of multi-stage hydraulic cylinders are started to drive the U-shaped frame to move downwards, the U-shaped frame moves upwards to drive the supporting rollers to move downwards, the supporting rollers move downwards to drive the outer box and the driving box to incline downwards gradually, then the feeding and discharging opening in the dewatering barrel inclines downwards, and at the moment, discharging can be conducted rapidly.
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Description

Technical Field

[0001] The utility model relates to the field of highland barley processing, in particular to a dehydration mechanism for processing highland barley raw materials. Background Technique

[0002] Highland barley is an annual herbaceous plant of the Gramineae family and the Hordeum genus. The three culms are erect, smooth, up to 100 cm in height. The leaf sheaths are smooth, with two auricles on both sides, embracing the culm mutually; the ligule is membranous, and the leaf blades are slightly rough; highland barley is the main food, fuel and livestock feed for residents in Tibetan areas of China, and is also a raw material for the production of beer, medicine and health products; during the processing process, it is necessary to wash the highland barley. After washing, the highland barley is relatively wet. In order to facilitate subsequent storage or deep processing, it is necessary to dehydrate the highland barley. Existing highland barley dehydration devices usually use a driving source to drive the dehydration barrel to rotate rapidly. The dehydration barrel is evenly provided with water outlet holes. Through the rapid rotation of the dehydration barrel, the highland barley in the inner cavity of the dehydration barrel is dehydrated. And during the dehydration process, a driving source is also used to drive the stirring blades to rotate to stir the highland barley in the inner cavity of the dehydration barrel, thereby further accelerating dehydration. In order to prevent water from overflowing during the dehydration process, an outer box is installed outside the dehydration barrel to wrap the dehydration barrel. However, this is not convenient for discharging the highland barley in the dehydration barrel. For this reason, we propose a dehydration mechanism for processing highland barley raw materials. Content of the Utility Model

[0003] The purpose of the utility model is to provide a dehydration mechanism for processing highland barley raw materials, including an outer box. The inner side of the outer box is rotatably connected to a dehydration barrel through a sealed bearing. A sealed cover is threadedly connected to the feeding and discharging port at one end of the dehydration barrel. One end of the outer box is fixedly connected to a driving box. The bottom of the driving box is fixedly connected to a rotating block. The rotating block is rotatably connected to a support platform. The support platform is fixedly installed on the top end of the base. Two groups of multi-stage hydraulic cylinders are fixedly installed on the top end of the base. The telescopic ends of the two groups of multi-stage hydraulic cylinders are fixedly connected to a U-shaped frame. A support roller is rotatably installed on the U-shaped frame. The outer side of the support roller is in movable contact with the bottom of the outer box and a U-shaped limiting frame. The U-shaped limiting frame is fixedly installed at the bottom of the outer box.

[0004] Preferably: A drain pipe is connected to the bottom of the outer box, and a valve is installed on the drain pipe.

[0005] Preferably: The dehydration barrel is evenly provided with multiple groups of water outlet holes.

[0006] Preferably: One end of the dehydration barrel is fixedly connected to a round shaft. A first gear is fixedly connected to the outer wall of the round shaft. The first gear meshes with a second gear. One end of the second gear is fixedly connected to a rotating shaft.

[0007] Preferably: The rotating shaft is rotatably connected to two groups of stable seats through bearings. Both groups of stable seats are fixedly connected to the inner wall of the driving box.

[0008] Preferably, both the circular shaft and the dewatering barrel are rotationally connected to the driving rod through sealed bearings. A plurality of stirring blades are fixedly connected to the outer wall of the driving rod, and all the stirring blades are located in the inner cavity of the dewatering barrel.

[0009] Preferably, one end of the driving rod is fixedly connected to the driving end of the motor. The motor is fixedly installed on the inner wall of the driving box. A set of sprockets are respectively fixedly connected to the outer walls of the driving rod and the rotating shaft. The two sets of sprockets are engaged with a chain.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0011] 1. When the present utility model is in use, start the two sets of multi-stage hydraulic cylinders to drive the U-shaped frame to move downward. The upward movement of the U-shaped frame will drive the supporting roller to move downward. The downward movement of the supporting roller will drive the outer box and the driving box to gradually tilt downward, so that the feeding and discharging ports on the dewatering barrel tilt downward, and at this time, discharging can be carried out quickly; start the two sets of multi-stage hydraulic cylinders to drive the U-shaped frame to move upward. The upward movement of the U-shaped frame will drive the supporting roller to move upward. The upward movement of the supporting roller will drive the outer box and the driving box to gradually tilt upward, so that the feeding and discharging ports on the dewatering barrel tilt upward, and at this time, an appropriate amount of highland barley raw materials can be added into the dewatering barrel.

[0012] 2. When the present utility model is in use, start the motor to drive the dewatering barrel to rotate. The rotation of the dewatering barrel can dehydrate the highland barley raw materials. At the same time, the motor drive can also drive the stirring blades to rotate, and the rotation direction of the stirring blades is opposite to the rotation direction of the dewatering barrel, which can fully stir the highland barley raw materials, and thus can accelerate the dehydration speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic structural diagram of the present utility model;

[0014] Figure 2 is a schematic diagram when feeding of the present utility model;

[0015] Figure 3 is a schematic diagram when discharging of the present utility model.

[0016] In the figure: 1. Outer box; 2. Dewatering barrel; 3. Sealing cover; 4. Driving box; 5. Rotating block; 6. Support platform; 7. Base; 8. Multi-stage hydraulic cylinder; 9. U-shaped frame; 10. Supporting roller; 11. U-shaped limit frame; 12. Drain pipe; 13. Water outlet hole; 14. Circular shaft; 15. Gear one; 16. Gear two; 17. Rotating shaft; 18. Stable seat; 19. Driving rod; 20. Stirring blade; 21. Motor; 22. Sprocket; 23. Chain. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0018] Please refer to Figure 1 - Figure 3 , the figure shows a dehydration mechanism for processing highland barley raw materials of the present invention, including an outer box 1. The inner side of the outer box 1 is rotationally connected to a dehydration barrel 2 through a sealed bearing. A sealed cover 3 is threadedly connected to the inlet and outlet of one end of the dehydration barrel 2. One end of the outer box 1 is fixedly connected to a drive box 4. The bottom of the drive box 4 is fixedly connected to a rotating block 5. The rotating block 5 is rotationally connected to a support platform 6. The support platform 6 is fixedly installed on the top end of a base 7. Two sets of multi-stage hydraulic cylinders 8 are fixedly installed on the top end of the base 7. The telescopic ends of the two sets of multi-stage hydraulic cylinders 8 are both fixedly connected to a U-shaped frame 9. A support roller 10 is rotationally installed on the U-shaped frame 9. The outer side of the support roller 10 is in active contact with the bottom of the outer box 1 and a U-shaped limit frame 11. The U-shaped limit frame 11 is fixedly installed on the bottom of the outer box 1.

[0019] A drain pipe 12 is connected to the bottom of the outer box 1, and a valve is installed on the drain pipe 12; when the dehydration work is completed, the water on the outer surface of the highland barley raw materials will fall between the outer box 1 and the dehydration barrel 2. At this time, the valve on the drain pipe 12 can be opened, and the water can be discharged through the drain pipe 12.

[0020] A plurality of sets of water outlet holes 13 are evenly opened on the dehydration barrel 2; when the dehydration barrel 2 rotates rapidly, the water thrown off from the outer surface of the highland barley can pass through the water outlet holes 13 and fall between the outer box 1 and the dehydration barrel 2.

[0021] One end of the dehydration barrel 2 is fixedly connected to a round shaft 14. A first gear 15 is fixedly connected to the outer wall of the round shaft 14. The first gear 15 meshes with a second gear 16. The second gear 16 is fixedly connected to one end of a rotating shaft 17; the rotation of the rotating shaft 17 will drive the second gear 16 to rotate. The rotation of the second gear 16 will drive the first gear 15 to rotate. The rotation of the first gear 15 will drive the round shaft 14 to rotate. The rotation of the round shaft 14 will drive the dehydration barrel 2 to rotate, so that the rotating shaft 17 and the dehydration barrel 2 rotate in opposite directions.

[0022] The rotating shaft 17 is rotationally connected to two sets of stable seats 18 through bearings. Both sets of stable seats 18 are fixedly connected to the inner wall of the drive box 4; this makes the installation structure of the rotating shaft 17 stable.

[0023] The circular shaft 14 and the dewatering barrel 2 are both rotationally connected to the driving rod 19 through sealed bearings. A plurality of stirring blades 20 are fixedly connected to the outer wall of the driving rod 19, and all the stirring blades 20 are located in the inner cavity of the dewatering barrel 2. When the driving rod 19 rotates, it will drive the stirring blades 20 to rotate. The rotation of the stirring blades 20 can stir the highland barley raw materials in the dewatering barrel 2, which can accelerate the dewatering speed.

[0024] One end of the driving rod 19 is fixedly connected to the driving end of the motor 21. The motor 21 is fixedly installed on the inner wall of the driving box 4. A set of sprockets 22 are respectively fixedly connected to the outer walls of the driving rod 19 and the rotating shaft 17. The two sets of sprockets 22 are both engaged with the chain 23. Starting the motor 21 will drive the driving rod 19 to rotate. Under the transmission of the two sets of sprockets 22 and the chain 23, the driving rod 19 and the rotating shaft 17 will rotate in the same direction.

[0025] The working principle of the present utility model: When in use, the device is externally powered. Rotate to remove the sealing cover 3, and then start the two sets of multi-stage hydraulic cylinders 8 to drive the U-shaped frame 9 to move upward. The upward movement of the U-shaped frame 9 will drive the supporting roller 10 to move upward. The upward movement of the supporting roller 10 will drive the outer box 1 and the driving box 4 to gradually tilt upward, thereby making the feeding and discharging ports on the dewatering barrel 2 tilt upward, as shown in the attached Figure 2 figure. At this time, an appropriate amount of highland barley raw materials can be added into the dewatering barrel 2, and then rotate to install the sealing cover 3, and start the two sets of multi-stage hydraulic cylinders 8 to drive the dewatering barrel 2 to rotate back to its original position, as shown in the attached Figure 1 figure. At this time, starting the motor 21 will drive the driving rod 19 to rotate. Under the transmission of the two sets of sprockets 22 and the chain 23, the driving rod 19 and the rotating shaft 17 will rotate in the same direction. The rotation of the rotating shaft 17 will drive the second gear 16 to rotate. The rotation of the second gear 16 will drive the first gear 15 to rotate. The rotation of the first gear 15 will drive the circular shaft 14 to rotate. The rotation of the circular shaft 14 will drive the dewatering barrel 2 to rotate. The rotation of the dewatering barrel 2 can dehydrate the highland barley raw materials. The water thrown off from the outer surface of the highland barley can pass through the water outlet holes 13 and fall between the outer box 1 and the dewatering barrel 2. At the same time, the rotation of the driving rod 19 will drive the stirring blades 20 to rotate. The rotation of the stirring blades 20 can stir the highland barley raw materials in the dewatering barrel 2, and the rotation direction of the stirring blades 20 is opposite to the rotation direction of the dewatering barrel 2, which can fully stir the highland barley raw materials, thereby accelerating the dewatering speed. When the dewatering work is completed, the water on the outer surface of the highland barley raw materials will fall between the outer box 1 and the dewatering barrel 2. At this time, the valve on the drain pipe 12 can be opened to drain the water through the drain pipe 12. At this time, rotate to remove the sealing cover 3, and then start the two sets of multi-stage hydraulic cylinders 8 to drive the U-shaped frame 9 to move downward. The upward movement of the U-shaped frame 9 will drive the supporting roller 10 to move downward. The downward movement of the supporting roller 10 will drive the outer box 1 and the driving box 4 to gradually tilt downward, thereby making the feeding and discharging ports on the dewatering barrel 2 tilt downward, as shown in the attached Figure 3 figure. At this time, discharging can be carried out quickly.

[0026] The above content further elaborates on the present utility model in combination with specific implementation manners. It cannot be determined that the specific implementation of the present utility model is only limited to these descriptions. For those of ordinary skill in the technical field to which the present utility model pertains, without departing from the concept of the present utility model, several simple deductions or substitutions can still be made, which should all be regarded as falling within the protection scope determined by the claims submitted for the present utility model.

Claims

1. A dehydration mechanism for processing highland barley raw materials, comprising an outer box (1), characterized in that: Inside the outer box (1), a dewatering barrel (2) is rotatably connected through a sealed bearing. A sealing cover (3) is threadedly connected to the inlet and outlet of one end of the dewatering barrel (2). One end of the outer box (1) is fixedly connected to a drive box (4). The bottom of the drive box (4) is fixedly connected to a rotating block (5). The rotating block (5) is rotatably connected to a support platform (6). The support platform (6) is fixedly installed on the top of the base (7). Two sets of multi-stage hydraulic cylinders (8) are fixedly installed on the top of the base (7). The telescopic ends of the two sets of multi-stage hydraulic cylinders (8) are both fixedly connected to a U-shaped frame (9). A support roller (10) is rotatably installed on the U-shaped frame (9). The outer side of the support roller (10) is in movable contact with the bottom of the outer box (1) and a U-shaped limit frame (11). The U-shaped limit frame (11) is fixedly installed at the bottom of the outer box (1).

2. The dehydration mechanism for processing highland barley raw materials according to claim 1, wherein: A drain pipe (12) is connected to the bottom of the outer box (1), and a valve is installed on the drain pipe (12).

3. A dehydration mechanism for processing highland barley raw materials according to claim 1, characterized in that: A plurality of water outlet holes (13) are evenly formed in the dewatering barrel (2).

4. A dehydration mechanism for processing highland barley raw materials according to claim 1, characterized in that: One end of the dewatering barrel (2) is fixedly connected to a round shaft (14). A first gear (15) is fixedly connected to the outer wall of the round shaft (14). The first gear (15) meshes with a second gear (16). The second gear (16) is fixedly connected to one end of a rotating shaft (17).

5. A dehydration mechanism for processing highland barley raw materials according to claim 4, characterized in that: The rotating shaft (17) is rotatably connected to two sets of stable seats (18) through bearings. The two sets of stable seats (18) are both fixedly connected to the inner wall of the drive box (4).

6. A dehydration mechanism for processing highland barley raw materials according to claim 4, characterized in that: The round shaft (14) and the dewatering barrel (2) are both rotatably connected to a drive rod (19) through sealed bearings. A plurality of stirring blades (20) are fixedly connected to the outer wall of the drive rod (19). The stirring blades (20) are all located in the inner cavity of the dewatering barrel (2).

7. A dehydration mechanism for processing highland barley raw materials according to claim 6, characterized in that: One end of the drive rod (19) is fixedly connected to the drive end of a motor (21). The motor (21) is fixedly installed on the inner wall of the drive box (4). A sprocket (22) is fixedly connected to the outer walls of the drive rod (19) and the rotating shaft (17) respectively. The two sets of sprockets (22) are both engaged with a chain (23).