Device for recycling steam condensate water

Abstract

The utility model provides a steam condensate water recycling device which comprises a frame, a water tank is fixedly installed in the frame, and the water tank is used for containing steam condensate water. The water pump is fixedly mounted in the frame, and the water pump is used for pumping condensate water; the water pumping pipe is fixedly communicated with the water inlet end of the water pump, and the water inlet end of the water pumping pipe is fixedly communicated with the water tank; the filter tank is fixedly mounted at the top of the water tank, and an activated carbon plate and a screen plate which are used for filtering steam condensate water are arranged in the filter tank. According to the steam condensate water recycling device provided by the scheme, the problems of resource waste and environmental pollution caused by direct discharge of condensate water are solved, and the recycling of water resources is realized.

Description

Technical Field

[0001] The utility model belongs to the technical field of condensate water recycling, and particularly relates to a device for steam condensate water recycling. Background Art

[0002] In industrial production, steam, as an efficient and widely used energy form, is used in various heating, distillation, drying and other technological processes. During the process of heat transfer, steam will inevitably condense into water, resulting in the outflow of condensate water.

[0003] However, in the traditional production mode, these condensate waters are often directly discharged into the environment, lacking effective recycling of condensate water, causing waste of water resources and lacking effective recycling of condensate water. Content of the Utility Model

[0004] The utility model provides a device for steam condensate water recycling, aiming to solve the problem of water resource waste caused by the discharge of condensate water in the traditional production mode.

[0005] The utility model is realized as follows. A device for steam condensate water recycling includes: a frame, a water tank fixedly installed inside the frame, the water tank being used for holding steam condensate water; a water pump, the water pump fixedly installed inside the frame, the water pump being used for pumping condensate water; a water suction pipe, the water suction pipe fixedly connected between the water pump and the water tank; a filter tank, the filter tank fixedly installed on the top of the water tank, an activated carbon plate and a mesh plate for filtering steam condensate water being arranged inside the filter tank; a water collecting tank for collecting condensate water, the water collecting tank fixedly installed on the top of the frame, a water guide pipe fixedly connected to the bottom of the water collecting tank, and the water outlet end of the water guide pipe extending above the filter tank; a water discharge pipe, the water discharge pipe fixedly connected to the bottom of the filter tank, and the water outlet end of the water discharge pipe extending into the water tank; a cleaning mechanism for cleaning the mesh plate, the cleaning mechanism being arranged inside the frame.

[0006] Preferably, the cleaning mechanism includes: a guide rod fixedly installed on the inner top of the frame; a mounting bracket, the mounting bracket including a horizontal section and a vertical section, the vertical section being slidably sleeved on the guide rod; a cleaning brush plate fixedly installed on the horizontal section of the mounting bracket, the bristles on the cleaning brush plate being in contact with the upper surface of the mesh plate; a motor fixedly installed inside the frame, a screw rod being fixedly installed on the output shaft of the motor through a coupling, and one end of the screw rod threadedly penetrating through the mounting bracket.

[0007] Preferably, a notch for discharging impurities is formed on one side of the filter tank, and a pull-out and detachable collection box is arranged inside the frame and located below the notch.

[0008] Preferably, a water outlet pipe is fixedly installed on the water outlet end of the water pump, and the water outlet end of the water outlet pipe extends outside the frame.

[0009] Preferably, a plurality of universal wheels are symmetrically arranged at the bottom of the frame, and a push handle frame for grasping is fixedly installed on one side of the frame.

[0010] Preferably, a liquid level window is arranged on one side of the water tank, and an air hole is arranged on the top of the water tank.

[0011] Preferably, groove blocks are symmetrically and fixedly installed on the inner wall of the frame, and convex blocks are arranged in the corresponding groove blocks, and one end of the convex block is fixedly connected with the collection box.

[0012] Compared with the related art, the steam condensate water recycling device provided by the present utility model has the following beneficial effects:

[0013] Through the combination of the water collecting tank and the water guide pipe, the preliminary collection of steam condensate water in the production process and the guiding to the filter tank for filtration treatment are realized. The activated carbon plate and the mesh plate in the filter tank effectively remove impurities and peculiar smells in the condensate water, ensuring the quality of the condensate water entering the water tank. This design solves the problems of resource waste and environmental pollution caused by the direct discharge of condensate water, realizes the reuse of water resources. The cleaning mechanism drives the screw rod to rotate through the motor, drives the mounting frame and the cleaning brush plate to reciprocate on the guide rod, and automatically cleans the impurities and particulate matters on the mesh plate. This design not only reduces the labor intensity of manual work, but also improves the cleaning efficiency and effect, effectively prevents the blockage of the mesh plate, and ensures the continuous and effective operation of the filter tank and the smoothness of water flow. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a front view structural schematic diagram of a steam condensate water recycling device provided by the present utility model;

[0015] Figure 2 is a front view sectional structural schematic diagram of the present utility model;

[0016] Figure 3 is Figure 2 an enlarged structural schematic diagram of part A shown in

[0017] Figure 4 is a structural schematic diagram of the filter tank in the present utility model.

[0018] Reference numerals: 1, frame; 2, water tank; 3, water pump; 4, water suction pipe; 5, filter tank; 6, water collecting tank; 7, water guide pipe; 8, down pipe; 9, activated carbon plate; 10, mesh plate; 11, guide rod; 12, mounting frame; 13, cleaning brush plate; 14, motor; 15, screw rod; 16, collection box; 17, condensate water pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs; the terms used in the description of this application in the specification are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification, claims and drawings of this application are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification, claims or drawings of this application are used to distinguish different objects and not to describe a specific order.

[0020] Reference to "embodiment" herein means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0021] An embodiment of the present utility model provides a device for steam condensate water recycling, as Figures 1-4 shown. The device for steam condensate water recycling includes: a frame 1, a water tank 2 fixedly installed inside the frame 1, and the water tank 2 is used for containing steam condensate water; a water pump 3, the water pump 3 is fixedly installed inside the frame 1, and the water pump 3 is used for pumping condensate water; a suction pipe 4, the suction pipe 4 is fixedly connected between the water pump 3 and the water tank; a filter tank 5, the filter tank 5 is fixedly installed on the top of the water tank 2, and an activated carbon plate 9 and a mesh plate 10 for filtering steam condensate water are arranged inside the filter tank 5; a water collecting tank 6 for collecting condensate water, the water collecting tank 6 is fixedly installed on the top of the frame 1, a water guide pipe 7 is fixedly connected to the bottom of the water collecting tank 6, and the water outlet end of the water guide pipe 7 extends above the filter tank 5; a down pipe 8, the down pipe 8 is fixedly connected to the bottom of the filter tank 5, and the water outlet end of the down pipe 8 extends into the water tank 2; a cleaning mechanism for cleaning the mesh plate 10, and the cleaning mechanism is arranged inside the frame 1.

[0022] In this embodiment, the frame 1 serves as the basic support structure of the entire recycling device, fixedly installing all other components to ensure the stability and integrity of the device; the water tank 2 is fixedly installed within the frame 1 and is specifically used for storing the steam condensate collected during the production process. This is the first step in realizing the recycling of condensed water, that is, concentrating the water resources that might otherwise be wasted; the water pump 3 is also fixedly installed within the frame 1, and its function is to pump the condensed water in the water tank 2 to provide power for subsequent treatment or reuse. The water inlet end of the water pump 3 is connected to the water tank 2 through a suction pipe 4 to ensure the smooth extraction of condensed water; the suction pipe 4, as the pipeline connecting the water pump 3 and the water tank 2, is responsible for guiding the condensed water in the water tank 2 to the water pump 3 for pumping; the filter tank 5 is installed on the top of the water tank 2, and an activated carbon plate 9 and a mesh plate 10 are arranged inside for filtering the condensed water before it enters the water tank. The activated carbon plate 9 can effectively adsorb impurities and odors in the water, while the mesh plate 10 can block larger particles to ensure that the condensed water entering the water tank is relatively clean; the water collecting tank 6 is installed on the top of the frame 1 for collecting the steam condensate generated during the production process, and introducing the condensed water into the filter tank 5 through a water guide pipe 7 for filtration. This design realizes the preliminary collection and pretreatment of condensed water; the drain pipe 8 connects the filter tank 5 and the water tank 2 to introduce the filtered condensed water into the water tank 2 for storage, preparing for subsequent utilization; the cleaning mechanism is arranged within the frame 1 and is specifically used for cleaning the mesh plate 10 to prevent it from being blocked due to long-term use, affecting the filtering effect. This design ensures the continuous and effective operation of the filter tank 5.

[0023] In a further preferred embodiment of the present utility model, the cleaning mechanism includes: a guide rod 11 fixedly installed at the top inside the frame 1; a mounting frame 12, the mounting frame including a horizontal section and a vertical section, the vertical section being slidably sleeved on the guide rod 11; a cleaning brush plate 13 fixedly installed on the horizontal section of the mounting frame 12, the bristles on the cleaning brush plate 13 being in contact with the upper surface of the mesh plate 10; a motor 14 fixedly installed within the frame 1, the output shaft of the motor 14 being fixedly installed with a screw rod 15 that is slidably engaged with the vertical section of the mounting frame through a coupling.

[0024] In this embodiment, the guide rod 11 is fixedly installed in the frame 1 to provide a stable guiding function for the cleaning mechanism. The guide rod 11 ensures the linearity and stability of the mounting frame 12 during movement, preventing it from deviating from the predetermined trajectory; the mounting frame 12 is slidably sleeved on the guide rod 11 and can reciprocate along the guide rod 11. The mounting frame 12 serves as the support structure for the cleaning brush plate 13 and bears the main executing components of the cleaning task; the cleaning brush plate 13 is fixedly installed on the mounting frame 12, and the bristles thereon are in close contact with the upper surface of the mesh plate 10. When the mounting frame 12 moves, the cleaning brush plate 13 moves accordingly, and the bristles effectively clean the mesh plate 10, removing impurities and particulate matters attached to the mesh plate to prevent the mesh plate from being blocked; the motor 14 is fixedly installed in the frame 1 to provide a power source for the cleaning mechanism. The operation of the motor 14 drives the cleaning mechanism to work through the transmission mechanism, realizing an automatic cleaning process; one end of the screw 15 is fixedly connected to the output shaft of the motor 14 through a coupling, and the screw 15 threadedly penetrates through one end of the mounting frame 12. When the motor 14 operates, the screw 15 rotates accordingly. Due to the thread effect, the mounting frame 12 generates displacement on the screw 15, thereby realizing the reciprocating movement of the mounting frame 12 and the cleaning brush plate 13. By driving the screw 15 to rotate through the motor 14, the mounting frame 12 and the cleaning brush plate 13 are driven to reciprocate, realizing the automatic cleaning of the mesh plate 10. This not only reduces the labor intensity of manual work but also improves the cleaning efficiency and effect. Regularly cleaning the impurities and particulate matters on the mesh plate 10 can effectively prevent the mesh plate from being blocked and ensure the filtering effect and water flow smoothness of the filter tank 5. This is crucial for maintaining the normal operation of the entire recycling device.

[0025] In a further preferred embodiment of the present invention, a notch for discharging impurities is provided on one side of the filter tank 5, and a pull-out and detachable collection box 16 is arranged inside the frame 1 below the notch. The collection box 16 is used to receive and hold the cleaned impurities.

[0026] In this embodiment, the device is further optimized. In particular, a pull-out and detachable collection box 16 is added, and a notch for discharging impurities is provided on one side of the filter tank 5. The collection box 16 is designed to be pull-out and detachable and is installed at an appropriate position inside the frame 1 to facilitate receiving the impurities cleaned from the filter tank 5. When the cleaning mechanism works, the bristles on the cleaning brush plate 13 will brush off the impurities on the mesh plate 10, and these impurities fall into the collection box 16 through the notch on one side of the filter tank 5. As the cleaning process progresses, impurities will gradually accumulate in the collection box 16. When it is necessary to clean the collection box 16, the user only needs to pull it out of the frame 1, and then the impurities can be easily poured out and processed. After the processing is completed, the collection box 16 can be reinstalled into the frame 1.

[0027] In a further preferred embodiment of the present utility model, a water outlet pipe is fixedly installed on the water outlet end of the water pump 3, and the water outlet end of the water outlet pipe extends outside the frame 1.

[0028] In this embodiment, an extended design is carried out on the water outlet end of the water pump 3. Specifically, a water outlet pipe is fixedly installed on its water outlet end, and the water outlet end of this water outlet pipe extends outside the frame 1. The water outlet pipe is firmly installed on the water outlet end of the water pump 3, ensuring that the condensed water pumped by the water pump 3 can smoothly flow out through the water outlet pipe.

[0029] In a further preferred embodiment of the present utility model, a plurality of universal wheels are symmetrically arranged at the bottom of the frame 1, and a push handle frame for grasping is fixedly installed on one side of the frame 1. A user-friendly design is carried out on the bottom and one side of the frame 1. Specifically, a plurality of universal wheels are symmetrically arranged at the bottom of the frame 1, and a push handle frame for grasping is fixedly installed on one side of the frame 1. By symmetrically installing a plurality of universal wheels at the bottom of the frame 1, the entire device can be easily moved on the ground. The user can move and adjust the position of the device by simply pushing or pulling the push handle frame.

[0030] In a further preferred embodiment of the present utility model, a liquid level window is arranged on one side of the water tank 2, and an air hole is arranged on the top of the water tank 2.

[0031] In this embodiment, the liquid level window is arranged on one side of the water tank 2, usually made of transparent or semi-transparent material so that the user can clearly observe the liquid level inside the water tank. The air hole is located on the top of the water tank 2, and its function is to ensure the air circulation inside and outside the water tank 2. When the condensed water is pumped by the water pump, the water level in the water tank 2 will drop. At this time, the air hole allows external air to enter the water tank 2 to maintain the air pressure balance inside the water tank 2. At the same time, the air hole also helps to prevent problems such as negative pressure or expansion caused by the water tank 2 being too tightly sealed.

[0032] In a further preferred embodiment of the present utility model, groove blocks are symmetrically and fixedly installed on the inner wall of the frame 1, and convex blocks are arranged in the corresponding groove blocks. One end of the convex block is fixedly connected to the collection box 16.

[0033] In this embodiment, in order to more stably fix the collection box 16, symmetric groove blocks are designed on the inner wall of the frame 1, and convex blocks are arranged in these groove blocks. One end of these convex blocks is fixedly connected to the collection box 16, thereby realizing the stable installation of the collection box 16 inside the frame 1.

[0034] In summary, through the combination of the water collecting tank 6 and the water guide pipe 7, the preliminary collection of steam condensate during the production process is realized and guided to the filter tank 5 for filtration treatment. The activated carbon plate 9 and the mesh plate 10 in the filter tank 5 effectively remove impurities and odors in the condensate, ensuring the quality of the condensate entering the water tank 2. This design solves the problems of resource waste and environmental pollution caused by the direct discharge of condensate, realizes the reuse of water resources. The cleaning mechanism drives the screw 15 to rotate through the motor 14, drives the mounting frame 12 and the cleaning brush plate 13 to reciprocate on the guide rod 11, and automatically cleans the impurities and particulate matters on the mesh plate 10. This design not only reduces the labor intensity of workers, but also improves the cleaning efficiency and effect, effectively prevents the blockage of the mesh plate, and ensures the continuous and effective operation of the filter tank 5 and the smooth flow of water.

[0035] It should be noted that the circuits, electronic components and modules involved in the present utility model are all prior arts, which can be fully realized by those skilled in the art without further elaboration. The content protected by the present utility model does not involve the improvement of software and methods.

[0036] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways.

[0037] The above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict, make combinations, additions, deletions or other adjustments to the features in the various embodiments of the present utility model without creative efforts according to the circumstances, so as to obtain different technical solutions that are essentially not divorced from the concept of the present utility model. These technical solutions also belong to the scope of protection of the present utility model.

Claims

1. A device for recycling steam condensate water, characterized in that, Comprising: A frame, within which a water tank is fixedly installed, and the water tank is used for containing steam condensate; a water pump, which is fixedly installed within the frame and is used for pumping condensate; a suction pipe, which is fixedly connected between the water pump and the water tank; a filter trough, which is fixedly installed on the top of the water tank, and an activated carbon plate and a mesh plate for filtering steam condensate are arranged within the filter trough; A water collecting trough for collecting condensate, which is fixedly installed on the top of the frame, a water guide pipe is fixedly connected to the bottom of the water collecting trough, and the water outlet end of the water guide pipe extends above the filter trough; a drain pipe, which is fixedly connected to the bottom of the filter trough, and the water outlet end of the drain pipe extends into the water tank; a cleaning mechanism for cleaning the mesh plate, and the cleaning mechanism is arranged within the frame.

2. The steam condensation water recycling device according to claim 1, characterized in that, The cleaning mechanism includes: a guide rod fixedly installed on the inner top of the frame; a mounting frame, the mounting frame includes a horizontal section and a vertical section, and the vertical section is slidably sleeved on the guide rod; a cleaning brush plate fixedly installed on the horizontal section of the mounting frame, and the bristles on the cleaning brush plate are in contact with the upper surface of the mesh plate; a motor fixedly installed within the frame, the output shaft of the motor is fixedly installed with a screw rod through a coupling, and one end of the screw rod threadedly penetrates through the mounting frame.

3. The steam condensate water recycling device according to claim 2, wherein, A notch for externally discharging impurities is formed on one side of the filter trough, and a collecting box that can be pulled out and disassembled is arranged below the notch on the inner side of the frame.

4. The steam condensation water recycling device according to claim 1, wherein, An outlet pipe is fixedly installed on the water outlet end of the water pump, and the water outlet end of the outlet pipe extends outside the frame.

5. The steam condensation water recycling device according to claim 1, characterized in that, A plurality of universal wheels are symmetrically arranged at the bottom of the frame, and a push handle frame for gripping is fixedly installed on one side of the frame.

6. The steam condensation water recycling device according to claim 1, characterized in that, A liquid level window is arranged on one side of the water tank, and an air hole is arranged on the top of the water tank.

7. The steam condensation water recycling device according to claim 3, characterized in that, Groove blocks are symmetrically and fixedly installed on the inner wall of the frame, and convex blocks are arranged within the corresponding groove blocks, and one end of the convex block is fixedly connected to the collecting box.

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