Adjustable ball barrier module
By introducing an adjustable design into the spherical barrier module, including a base plate, a guide rail and a slidable base, combined with a variety of thickness pads, the problem of inconvenient adjustment of fixed spherical barriers is solved, and flexible position and height adjustment is achieved, which is suitable for the bottom collision tests of a variety of battery packs.
Patent Information
- Application Number
- CN202422322922.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing spherical barrier module is fixed, and the adjustment position is inconvenient, making it difficult to be suitable for bottom collision tests of different battery packs.
An adjustable ball barrier module is designed, including a base plate, a ball head assembly and a fixing member. By setting parallel guide rails and a slidable base on the base plate, combined with pads of different thicknesses, the adjustment of the ball head position and height is achieved. The fixing member is used to stabilize the base.
It realizes flexible adjustment of ball head position and height, is suitable for a variety of test scenarios, improving the applicability and fixing reliability of the test.
Smart Images

Figure CN223077894U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new energy vehicle test devices, in particular to an adjustable spherical wall barrier module. Background Art
[0002] At present, the collision tests of electric vehicles mainly include frontal collision, side collision and rear collision tests, and the bottom of the electric vehicle will not be subjected to collision tests. However, in the actual use process, when the electric vehicle drives over road conditions such as potholes and raised obstacles, there is a risk that the bottom of the electric vehicle will be impacted and scratched.
[0003] The battery pack of the electric vehicle is generally installed at the bottom of the electric vehicle, so fires caused by the bottom collision of the electric vehicle occur from time to time.
[0004] The battery pack scraping test is to conduct a bottom collision test on the electric vehicle. By installing the battery pack on a trolley and driving the trolley towards a spherical wall barrier set on the ground, the battery pack is made to hit the spherical wall barrier. Most of the existing spherical wall barriers are fixed, which is inconvenient to adjust the position and difficult to be applied to the scraping tests of different battery packs. Content of the Utility Model
[0005] Aiming at the above deficiencies existing in the prior art, the technical problem to be solved by the utility model is to provide an adjustable spherical wall barrier module, including:
[0006] A bottom plate, on which two parallel guide rails are provided;
[0007] A ball head assembly, arranged on the bottom plate, including a base, a plurality of cushion plates and a ball head arranged in sequence from bottom to top, and the base is located between the two guide rails; when the base slides relative to the guide rails, the setting position of the ball head assembly on the bottom plate can be adjusted;
[0008] A fixing member, which passes through the base and is detachably and fixedly connected to the bottom plate to fix the base on the bottom plate.
[0009] Further, a convex edge extends outwards from both sides of the base, one convex edge is in sliding fit with one guide rail, and the other convex edge is in sliding fit with the other guide rail.
[0010] Further, pressing grooves are provided on the two guide rails, and the two convex edges respectively extend into the two pressing grooves, and the two guide rails limit the base from disengaging upwards from the bottom plate.
[0011] Further, a plurality of fixing brackets are provided on the base, and through grooves are provided on the fixing brackets; a plurality of threaded holes are provided on the bottom plate along the length direction of the guide rails;
[0012] The fixing member is a fixing bolt, and the fixing bolt passes through the through groove and is detachably fixed in the threaded hole to fix the base on the bottom plate.
[0013] Further, the through groove is a long strip groove.
[0014] Further, several of the cushion plates include cushion plates with various different thicknesses, and one or more of the cushion plates are arranged between the base and the ball head to adjust the height of the ball head.
[0015] Further, the thicknesses of several of the cushion plates include 1 mm, 2 mm, 4 mm, 8 mm, and 16 mm.
[0016] Further, the bottom of the ball head has a ball head fixing plate detachably and fixedly connected thereto, and the ball head fixing plate is detachably and fixedly connected to the gasket and the base.
[0017] Further, a plurality of bolt holes are provided along the length direction of the guide rail, and a plurality of bolts respectively pass through the plurality of bolt holes to detachably fix the guide rail on the bottom plate.
[0018] Further, the bottom plate is arranged as a rectangular plate, and fixing holes are provided at four corners thereof.
[0019] Compared with the prior art, the utility model has at least the following beneficial effects:
[0020] In the utility model, two guide rails are arranged in parallel on the bottom plate. When the base of the ball head assembly slides along the guide rail, the setting position of the ball head assembly on the bottom plate can be adjusted, that is, the position of the ball head can be adjusted, so as to be applicable to different test scenarios. Among them, several cushion plates with different thicknesses are also arranged between the base and the ball head. According to different combinations of cushion plates with different thicknesses and the increase or decrease of cushion plates, the height of the ball head can be adjusted to further improve the test scenarios applicable to the ball head wall barrier module. Moreover, the fixing member passes through the long strip groove on the fixing bracket and is fixedly connected in the threaded hole on the bottom plate to fix the ball head assembly on the bottom plate. The base has many fixable positions and is convenient to fix. Description of the Drawings
[0021] Figure 1 is a schematic structural diagram of the ball wall barrier module of the utility model;
[0022] Figure 2 is Figure 1 a schematic structural diagram after removing the bottom plate;
[0023] Figure 3 is a schematic structural diagram of the ball head assembly;
[0024] Figure 4 is an exploded view of the ball head assembly.
[0025] In the figure:
[0026] 1. Base plate; 10. Threaded hole; 11. Fixed hole;
[0027] 2. Guide rail; 20. Groove; 21. Bolt hole;
[0028] 3. Ball head assembly; 30. Base; 301. Flange; 302. Fixed bracket; 302A. Through groove; 31. Pad; 32. Ball head; 320. Ball head fixing plate. Detailed implementation manners
[0029] The following are specific embodiments of the present utility model and in combination with the attached drawings, the technical solutions of the present utility model are further described, but the present utility model is not limited to these embodiments.
[0030] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relative positional relationship, movement conditions, etc. between components in a certain specific posture (as shown in the attached drawings). If this specific posture changes, then the directional indication also changes accordingly.
[0031] In addition, in the present utility model, descriptions such as "first", "second", "one", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, "a plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0032] In the present utility model, unless otherwise clearly defined and limited, terms such as "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and can be the internal connection of two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0033] In addition, the technical solutions between various embodiments of the present utility model can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.
[0034] Such as Figures 1-4As shown in the figure, an adjustable ball wall barrier module mainly includes: a bottom plate 1, a ball head assembly 3, and a fixing member.
[0035] The bottom plate 1 is arranged as a rectangular plate, and fixing holes 11 are provided at the four corners of the bottom plate 1. The fixing holes 11 are preferably round holes, which are convenient for processing. Bolts are inserted through the fixing holes 11 at the four corners of the bottom plate 1, and the bottom plate 1 can be fixedly installed on the track ground. Two parallel guide rails 2 are provided on the bottom plate 1, and a pressure groove 20 is symmetrically arranged on the two guide rails 2 for the convex edge 301 on the base 30 to be arranged. Among them, a plurality of bolt holes 21 are provided along the length direction of the guide rail 2, and a plurality of bolts respectively pass through the plurality of bolt holes 21 to detachably fix the guide rail 2 on the bottom plate 1. The two guide rails 2 are respectively fixed on the bottom plate 1 through a plurality of bolts, ensuring reliable fixation of the guide rail 2 and ensuring that the ball head assembly 3 will not detach from the bottom plate 1 upward.
[0036] The ball head assembly 3 is arranged on the bottom plate 1 and includes a base 30, a plurality of cushion plates 31, and a ball head 32 arranged in sequence from bottom to top. The radius of the ball head 32 is 150 mm, which is the wall barrier. The base 30 is located between the two guide rails 2; when the base 30 slides relative to the guide rails 2, the setting position of the ball head assembly 3 on the bottom plate 1 can be adjusted. The operator can adjust the position of the ball head assembly 3 on the bottom plate 1 according to the test requirements, and the adjustment is convenient. After adjusting the position, the fixing member (a fixing bolt, not shown in the figure) passes through the base 30 and the bottom plate 1 for detachable fixed connection to fix the base 30 on the bottom plate 1.
[0037] Specifically, a convex edge 301 extends outwards from both sides of the base 30 respectively. One convex edge 301 is in sliding fit with one guide rail 2, and the other convex edge 301 is in sliding fit with the other guide rail 2. Pressure grooves 20 are provided on the two guide rails 2, and the two convex edges 301 respectively extend into the two pressure grooves 20. The two guide rails 2 limit the upward detachment of the base 30 from the bottom plate 1. One convex edge 301 is limited by the pressure groove 20 of one guide rail 2, and the other convex edge 301 is limited by the pressure groove 20 of the other guide rail 2, preventing the ball head assembly 3 from detaching from the bottom plate 1 upward during the test.
[0038] A plurality of fixing brackets 302 are provided on the base 30, and through slots 302A are provided on the fixing brackets 302. A plurality of threaded holes 10 are provided on the bottom plate 1 along the length direction of the guide rail 2. The fixing member is a fixing bolt, and the fixing bolt passes through the through slot 302A and is detachably fixed in the threaded hole 10 to fix the base 30 on the bottom plate 1. Among them, the through slot 302A is a long slot. The setting of the long slot facilitates the connection of the fixing bolt to the threaded hole 10 on the bottom plate 1. That is, after sliding and adjusting the position of the ball head assembly 3 on the bottom plate 1 along the guide rail 2, no matter where the ball head assembly 3 stops between the two end threaded holes 10, it is convenient for the fixing bolt to pass through the long slot and be threadedly connected to the threaded hole 10. Further, the fixing brackets 302 are arranged on both sides of the base 30, and there are four in total. The two sides of the base 30 are cooperatively limited with the guide rail 2 through the convex edges 301, and the other two sides of the base 30 are fixed to the fixing brackets 302 through the fixing bolts, ensuring the reliable fixation of the ball head assembly 3. The base 30 has multiple fixable positions and is convenient to fix.
[0039] During the actual use process, in this embodiment, two guide rails 2 are arranged in parallel on the bottom plate 1. When the base 30 of the ball head assembly 3 slides along the guide rail 2, the setting position of the ball head assembly 3 on the bottom plate 1 can be adjusted, that is, the position of the ball head 32 can be adjusted, so as to be applicable to different test scenarios.
[0040] More specifically, several cushion plates 31 include cushion plates 31 with various different thicknesses, and one or more of the cushion plates 31 are arranged between the base 30 and the ball head 32 to adjust the height of the ball head 32. According to actual needs, the cushion plates 31 to be laid are selected to be applicable to different test scenarios. Among them, the thicknesses of the several cushion plates 31 include 1 mm, 2 mm, 4 mm, 8 mm, and 16 mm. For example, the heights that can be raised by these different cushion plates 31 and their combinations include: 1 mm, 2 mm, 3 mm (1 mm + 2 mm), 4 mm, 5 mm (1 mm + 4 mm), 6 mm (2 mm + 4 mm), 7 mm (1 mm + 2 mm + 4 mm), 8 mm, 9 mm (1 mm + 8 mm), 10 mm (2 mm + 8 mm), 11 mm (1 mm + 2 mm + 8 mm), 12 mm (4 mm + 8 mm), 13 mm (1 mm + 4 mm + 8 mm), 14 mm (2 mm + 4 mm + 8 mm), 15 mm (1 mm + 2 mm + 4 mm + 8 mm), 16 mm, 17 mm (1 mm + 16 mm), 18 mm (2 mm + 16 mm), 19 mm (1 mm + 2 mm + 16 mm), 20 mm (4 mm + 16 mm), 21 mm (1 mm + 4 mm + 16 mm), 22 mm (2 mm + 4 mm + 16 mm), 23 mm (1 mm + 2 mm + 4 mm + 16 mm), 24 mm (8 mm + 16 mm), 25 mm (1 mm + 8 mm + 16 mm), 26 mm (2 mm + 8 mm + 16 mm), 27 mm (1 mm + 2 mm + 8 mm + 16 mm), 28 mm (4 mm + 8 mm + 16 mm), 29 mm (1 mm + 4 mm + 8 mm + 16 mm), 30 mm (2 mm + 4 mm + 8 mm + 16 mm), and 31 mm (1 mm + 2 mm + 4 mm + 8 mm + 16 mm). That is, the height range that can be raised by 5 cushion plates 31 with different thicknesses is 1 mm to 31 mm, and the applicable range is wide. Among them, the bottom of the ball head 32 has a ball head fixing plate 320 detachably and fixedly connected thereto, and the ball head fixing plate 320 is detachably and fixedly connected to the gasket and the base 30.
[0041] During actual use, several cushion plates 31 with different thicknesses are also arranged between the base 30 and the ball head 32. According to different combinations of cushion plates 31 with different thicknesses and increasing or decreasing the cushion plates 31, the height of the ball head 32 can be adjusted to further improve the test scenarios applicable to the ball wall barrier module.
[0042] In this solution, the position of the ball head assembly of the ball wall barrier module is adjustable, and the height of the ball head 32 is adjustable, with a wide applicable range.
Claims
1. An adjustable spherical wall barrier module, characterized in that, Comprising: A bottom plate, on which two parallel guide rails are provided. A ball head assembly, arranged on the bottom plate, including a base, a plurality of cushion plates and a ball head arranged in sequence from bottom to top. The base is located between the two guide rails. When the base slides relative to the guide rails, the setting position of the ball head assembly on the bottom plate can be adjusted. A fixing member, which passes through the base and is detachably and fixedly connected to the bottom plate to fix the base on the bottom plate.
2. The adjustable spherical wall barrier module according to claim 1, wherein On the base, a convex edge extends outwards on each side. One convex edge is in sliding fit with one guide rail, and the other convex edge is in sliding fit with the other guide rail.
3. The adjustable spherical wall barrier module according to claim 2, wherein Pressing grooves are provided on the two guide rails, and the two convex edges respectively extend into the two pressing grooves, and the two guide rails limit the base from detaching upwards from the bottom plate.
4. The adjustable spherical wall barrier module according to any one of claims 1-3, characterized in that A plurality of fixing brackets are provided on the base, and through grooves are provided on the fixing brackets; a plurality of threaded holes are provided on the bottom plate along the length direction of the guide rails. The fixing member is a fixing bolt, and the fixing bolt passes through the through groove and is detachably fixed in the threaded hole to fix the base on the bottom plate.
5. The adjustable spherical wall barrier module according to claim 4, characterized in that, The through groove is a long strip groove.
6. The adjustable spherical wall barrier module according to claim 1, wherein The plurality of cushion plates include cushion plates of various different thicknesses, and one or more of the cushion plates are arranged between the base and the ball head to adjust the height of the ball head.
7. The adjustable spherical wall barrier module according to claim 6, wherein The thicknesses of the plurality of cushion plates include 1 mm, 2 mm, 4 mm, 8 mm and 16 mm.
8. The adjustable spherical wall barrier module according to claim 1 or 6 or 7, characterized in that, The bottom of the ball head has a ball head fixing plate detachably and fixedly connected thereto, and the ball head fixing plate is detachably and fixedly connected to the gasket and the base.
9. The adjustable spherical wall barrier module according to claim 1, wherein The guide rails are provided with a plurality of bolt holes along their length directions, and a plurality of bolts respectively pass through the plurality of bolt holes to detachably fix the guide rails on the bottom plate.
10. The adjustable spherical wall barrier module according to claim 1, characterized in that, The bottom plate is arranged as a rectangular plate, and fixing holes are provided at its four corners.
Citation Information
Cited By
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