Anti-pilling testing device for polyester fabric production
By introducing a telescopic cylinder and motor-driven turntable system into the anti-pill test device, combined with the compression spring and limiting groove structure, the problems of friction block wear and fabric damage are solved, and the stable fit and convenient replacement of friction blocks are achieved, and the testing efficiency is improved.
Patent Information
- Application Number
- CN202422080272.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-27
AI Technical Summary
In the existing anti-pill testing device, the friction blocks are easily worn and fixedly installed, which is inconvenient for disassembly and replacement, and lacks a cushioning structure, which may lead to damage to the fabric.
An anti-pilling test device is designed, using a telescopic cylinder to drive the pressure plate movement, and the motor drives the turntable and connecting rod to drive the movable plate movement. The friction block is fitted with the fabric through the compression spring, and the friction block is stablely installed through the positioning groove and limiting plate, which is convenient for quick replacement after wear.
It achieves a stable fit between the friction block and the fabric, avoids damage, and facilitates rapid disassembly and replacement of the friction block, improving the testing efficiency.
Smart Images

Figure CN223078117U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester fabric production, in particular to a pilling resistance test device for polyester fabric production. Background Technique
[0002] Fabrics are quite common in our lives. They can not only be made into clothes but also be used as decoration materials. When used as decoration materials, fabrics can be divided into chemical fiber fabrics, non-woven fabrics, nylon fabrics, etc. When used as clothing materials, fabrics can be divided into cotton fabrics, linen fabrics, woolen fabrics, polyester fabrics, etc., with a wide variety. All kinds of fabrics must undergo pilling resistance and wear resistance tests during processing to ensure the later use efficiency of the fabrics and to facilitate new classification of the fabrics according to their pilling resistance and wear resistance. Therefore, the use of pilling resistance testing devices plays an important role in fabric processing.
[0003] The utility model with the publication number of CN217359337U discloses a pilling resistance test device for polyester fabric production, including a base, a pressing cover and a friction assembly. A fixed baffle is installed on the top of the base, and a clamping groove is formed on the surface of the base.
[0004] As shown in the above utility model, the existing test device generally uses a clamping block to cooperate with the clamping groove to tightly position the fabric, and the pressing cover is locked on the top of the fixed baffle through a buckle, so that the pressing block presses and limits the clamping plate to ensure the positioning effect of the fabric during inspection; the friction block extends through an electric push rod, and the friction block can contact the guiding fabric. Through the output of the servo motor, the installation block is driven to reciprocate on the guiding rod to conduct a pilling test on the fabric. This method does achieve a certain test effect, but the friction block is prone to wear during the test. The existing friction block is fixedly installed and is not convenient for disassembly and replacement. Moreover, the existing friction block contacts the fabric through the pressure of the electric push rod, and no buffer structure is provided, so that the friction block is prone to damage the fabric during the test due to excessive pressure. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a pilling resistance test device for polyester fabric production, which solves the above problems.
[0006] To achieve the above purposes, the utility model is realized through the following technical solutions: A pilling resistance test device for polyester fabric production, including:
[0007] A placement plate, with cooperation grooves opened at the four corners of the upper surface of the placement plate, and an installation frame fixed in the middle of the placement plate;
[0008] A pressing plate, which is fixed to the output end of a telescopic cylinder on a mounting frame, and both sides of the upper surface of the pressing plate are connected to the mounting frame through telescopic rods. Positioning blocks are fixed at the four corners of the lower surface of the pressing plate, and the positioning blocks are adapted to the mating grooves;
[0009] A movable assembly, which is arranged in the middle of the lower surface of the pressing plate and is used to drive the test assembly to move;
[0010] A test assembly, which is arranged at the bottom of the movable assembly and is used to conduct a pilling resistance test on the fabric.
[0011] Preferably, a motor is fixed at one end of the upper surface of the pressing plate. The output end of the motor is connected to a turntable. A placement groove is opened at one end of the lower surface of the pressing plate. The turntable is located in the placement groove. The edge of the lower surface of the turntable is movably connected to a connecting rod through a pin shaft. A dovetail chute is opened in the middle of the lower surface of the pressing plate.
[0012] Preferably, the movable assembly includes a movable plate arranged in the middle of the lower surface of the pressing plate. A dovetail slider is fixed in the middle of the upper surface of the movable plate. The dovetail slider is located in the dovetail chute. A convex block is fixed in the middle of one end of the movable plate. The convex block is movably connected to one end of the connecting rod through a pin shaft. A connecting column is fixed in the middle of the lower surface of the movable plate. Both sides of the top end of the connecting column are fixed to the movable plate through reinforcing plates. A compression spring is fixed at the bottom end of the connecting column. A connecting plate is fixed at the bottom of the compression spring.
[0013] Preferably, bearing plates are fixed on both sides of the upper surface of the connecting plate. The bearing plates are arranged in an acute angle structure, and movable sleeves are fixed at the upper ends of both bearing plates. The movable sleeves are sleeved on the outer side of the lower end of the connecting column. Guide grooves are opened on both sides of the lower end of the connecting column. Guide blocks are fixed on the inner walls of both sides of the movable sleeve. The guide blocks are located in the guide grooves.
[0014] Preferably, a positioning groove is opened in the middle of the lower surface of the connecting plate, and a plurality of limiting grooves are opened on the periphery of the connecting plate and are distributed in an annular array.
[0015] Preferably, the test assembly includes a connecting block. A friction block is fixed to the lower surface of the connecting block. A groove is opened on the upper surface of the connecting block. The groove is adapted to the connecting plate. A limiting block is fixed in the middle of the bottom of the groove. A plurality of through grooves are opened on the side wall of the groove and are distributed in an annular array. Sliding grooves are opened on the inner walls of both sides of the through groove. A limiting plate penetrates through the through groove. One end of the limiting plate is adapted to the limiting groove. Sliders are fixed on both sides of the limiting plate. The sliders are located in the sliding grooves, and one end of the slider is connected to the sliding groove through a return spring.
[0016] Beneficial effects
[0017] The utility model provides an anti-pilling test device for polyester fabric production. Compared with the prior art, it has the following beneficial effects:
[0018] 1. The anti-pilling test device for polyester fabric production drives the pressing plate to move up and down through the telescopic air rod on the mounting frame, so that the positioning blocks on the pressing plate cooperate with the mating grooves on the placement plate to limit the four corners of the fabric. The motor on the pressing plate drives the movable plate to reciprocate through the turntable and the connecting rod, and then drives the friction block to reciprocate to carry out the friction test on the fabric. The movable plate is connected to the test component on the connecting plate through the connecting column and the compression spring. The setting of the compression spring can prevent the friction block on the test device from closely fitting with the fabric, so that the friction block will not damage the fabric.
[0019] 2. The anti-pilling test device for polyester fabric production is provided with a positioning groove on the connecting plate, the positioning groove is adapted to the positioning block on the connecting block, and the limiting plate on the connecting block is adapted to the limiting groove on the connecting plate, so that the connecting block is stably installed, and the friction block thereon is convenient for stable testing. By moving the limiting plate, the limitation of the connecting block can be released, so that the friction block is convenient for quick disassembly and replacement after wear, improving the testing efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 is a schematic bottom view of the pressing plate structure of the utility model;
[0022] Figure 3 is a schematic diagram of the structure of the movable component of the utility model;
[0023] Figure 4 is a schematic diagram of the structure of the connecting plate of the utility model;
[0024] Figure 5 is a schematic diagram of the structure of the test component of the utility model.
[0025] In the figure: placement plate 1, mating groove 11, mounting frame 12, telescopic cylinder 13, pressing plate 2, positioning block 21, motor 22, placement groove 23, turntable 24, connecting rod 25, dovetail chute 26, movable component 3, movable plate 31, dovetail slider 32, convex block 33, connecting column 34, reinforcing plate 35, compression spring 36, connecting plate 37, positioning groove 371, limiting groove 372, load-bearing plate 38, movable sleeve 39, guiding groove 310, test component 4, connecting block 41, friction block 42, groove 43, limiting block 44, through groove 45, chute 46, limiting plate 47, slider 48, return spring 49. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See Figures 1-5 , the utility model provides the following two technical solutions:
[0028] The first embodiment: an anti-pilling test device for polyester fabric production, comprising:
[0029] A placement plate 1 is provided with matching grooves 11 at the four corners of the upper surface of the placement plate 1. A mounting frame 12 is fixed in the middle of the placement plate 1. The mounting frame 12 is arranged in a "囧"-shaped structure, and a telescopic cylinder 13 is fixed in the middle of the upper surface of the mounting frame 12. Telescopic rods are fixed on both sides of the mounting frame 12.
[0030] The pressing plate 2 is fixed to the output end of the telescopic cylinder 13 on the mounting frame 12, and both sides of the upper surface of the pressing plate 2 are connected to the mounting frame 12 through telescopic rods. Positioning blocks 21 are fixed at the four corners of the lower surface of the pressing plate 2. The positioning blocks 21 are adapted to the matching grooves 11, and play a role of clamping and limiting the four corners of the fabric, so that the fabric can remain stable during testing and will not move at will. A motor 22 is fixed at one end of the upper surface of the pressing plate 2, and a turntable 24 is connected to the output end of the motor 22. A placement groove 23 is provided at one end of the lower surface of the pressing plate 2, and the turntable 24 is located in the placement groove 23. The motor 22 drives the turntable 24 to rotate. The turntable 24 is arranged in the placement groove 23 and will not be disturbed by external factors. The edge of the lower surface of the turntable 24 is movably connected with a connecting rod 25 through a pin shaft, and a dovetail slide groove 4626 is provided in the middle of the lower surface of the pressing plate 2.
[0031] The movable component 3 is arranged in the middle of the lower surface of the pressing plate 2 and is used to drive the test component 4 to move. The movable component 3 includes a movable plate 31 arranged in the middle of the lower surface of the pressing plate 2. A dovetail slider 4832 is fixed in the middle of the upper surface of the movable plate 31. The dovetail slider 4832 is located in the dovetail chute 4626, which plays a role in limiting and guiding, enabling the movable plate 31 to maintain linear movement and preventing the movable plate 31 from being separated from the texture of the pressing plate 2. A convex block 33 is fixed in the middle of one end of the movable plate 31. The convex block 33 is movably connected to one end of the connecting rod 25 through a pin shaft. The turntable 24 drives the movable plate 31 to reciprocate in the middle of the lower surface of the pressing plate 2 through the connecting rod 25 and the convex block 33. A connecting column 34 is fixed in the middle of the lower surface of the movable plate 31. Both sides of the top end of the connecting column 34 are fixed to the movable plate 31 through reinforcing plates 35, improving the compressive strength of the connecting column 34. A compression spring 36 is fixed to the bottom end of the connecting column 34. The bottom of the compression spring 36 is fixed to a connecting plate 37. The setting of the compression spring 36 can prevent the test component 4 from damaging the fabric. Bearing plates 38 are fixed to both sides of the upper surface of the connecting plate 37. The bearing plates 38 are arranged in an acute angle structure, and movable sleeves 39 are fixed to the upper ends of both bearing plates 38. The cooperation of the bearing plates 38 and the movable sleeves 39 enables the connecting plate 37 to move vertically up and down, and at the same time improves the anti-bending strength of the connecting plate 37. The movable sleeve 39 is sleeved on the outer side of the lower end of the connecting column 34. Guide grooves 310 are formed on both sides of the lower end of the connecting column 34. Guide blocks are fixed to both inner walls of the movable sleeve 39. The guide blocks are located in the guide grooves 310, which play a guiding role, enabling the movable sleeve 39 to move vertically up and down. A positioning groove 371 is formed in the middle of the lower surface of the connecting plate 37. A plurality of limiting grooves 372 are formed in the circumferential side of the connecting plate 37 and are distributed in an annular array.
[0032] The second implementation mode is mainly different from the first implementation mode in that: there is a testing component 4 which is arranged at the bottom of the movable component 3 and used for testing the anti-pilling property of the fabric. The testing component 4 includes a connecting block 41. A friction block 42 is fixed on the lower surface of the connecting block 41. The friction block 42 reciprocates on the fabric to play a testing role. A groove 43 is formed on the upper surface of the connecting block 41. The groove 43 is adapted to the connecting plate 37. A limiting block 44 is fixed in the middle of the bottom of the groove 43. The limiting block 44 is adapted to the positioning groove 371, which improves the connection stability of the connecting block 41. A plurality of through grooves 45 distributed in an annular array are formed on the side wall of the groove 43. Sliding grooves 46 are formed on the inner walls on both sides of the through groove 45. A limiting plate 47 passes through the through groove 45. One end of the limiting plate 47 is adapted to the limiting groove 372 to play a limiting role, so that the connecting plate 37 and the connecting block 41 are stably connected. Sliders 48 are fixed on both sides of the limiting plate 47. The sliders 48 are located in the sliding grooves 46. One end of the slider 48 is connected to the sliding groove 46 through a return spring 49. The arrangement of the return spring 49 enables the limiting plate 47 to automatically insert into the limiting groove 372. By moving the limiting plate 47 to separate the limiting plate 47 from the limiting groove 372, the connecting block 41 can be separated from the connecting plate 37, making it convenient to quickly disassemble and replace the friction block 42 after wear.
[0033] At the same time, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.
[0034] During operation, first place the fabric on the placing plate 1, and then start the telescopic cylinder 13. The telescopic cylinder 13 drives the pressing plate 2 to move downward until the positioning block 21 on the pressing plate 2 contacts the mating groove 11 on the placing plate 1, which plays a role in pressing and limiting the four corners of the fabric. At this time, the friction block 42 is in close contact with the fabric under the reaction force of the pressing spring 36. Then start the motor 22. The motor 22 drives the turntable 24 to rotate. The turntable 24 drives the movable plate 31 to reciprocate on the lower surface of the pressing plate 2 through the connecting rod 25, and then drives the friction block 42 to reciprocate on the fabric to test the fabric. After long-term use, the friction block 42 is worn. At this time, pull the limiting plate 47 outward until the limiting plate 47 is separated from the limiting groove 372. At this time, move the connecting block 41 downward to separate the connecting block 41 from the connecting plate 37, and then disassemble and replace the friction block 42. When replacing the friction block 42, connect the connecting block 41 to the connecting plate 37 from bottom to top, so that the limiting block 44 on the connecting block 41 is inserted into the positioning groove 371 on the connecting plate 37. At this time, the limiting plate 47 automatically inserts into the limiting groove 372 on the connecting plate 37 under the action of the return spring 49, stably connecting the connecting block 41 and the connecting plate 37, and then stably installing the friction block 42.
[0035] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0036] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An anti-pilling test device for polyester fabric production, characterized in that , including: A placement plate, with fitting grooves opened at the four corners of the upper surface of the placement plate, and a mounting frame fixed in the middle of the placement plate; A pressing plate, which is fixed to the output end of the telescopic cylinder on the mounting frame, and both sides of the upper surface of the pressing plate are connected to the mounting frame through telescopic rods. Positioning blocks are fixed at the four corners of the lower surface of the pressing plate, and the positioning blocks are adapted to the fitting grooves; A movable assembly, which is arranged in the middle of the lower surface of the pressing plate and is used to drive the test assembly to move; A test assembly, which is arranged at the bottom of the movable assembly and is used to conduct a pilling resistance test on the fabric.
2. The anti-pilling test device for polyester fabric production according to claim 1, wherein: One end of the upper surface of the pressing plate is fixed with a motor, the output end of the motor is connected with a turntable, a placement groove is opened at one end of the lower surface of the pressing plate, the turntable is located in the placement groove, the edge of the lower surface of the turntable is movably connected with a connecting rod through a pin shaft, and a dovetail chute is opened in the middle of the lower surface of the pressing plate.
3. The anti-pilling test device for polyester fabric production according to claim 1, characterized in that: The movable assembly includes a movable plate arranged in the middle of the lower surface of the pressing plate. A dovetail slider is fixed in the middle of the upper surface of the movable plate, and the dovetail slider is located in the dovetail chute. One end of the middle part of the movable plate is fixed with a convex block, and the convex block is movably connected with one end of the connecting rod through a pin shaft. A connecting column is fixed in the middle of the lower surface of the movable plate. Both sides of the top end of the connecting column are fixed to the movable plate through reinforcing plates. A pressing spring is fixed at the bottom end of the connecting column, and a connecting plate is fixed at the bottom of the pressing spring.
4. A pilling resistance test device for polyester fabric production according to claim 3, characterized in that: Bearing plates are fixed on both sides of the upper surface of the connecting plate. The bearing plates are arranged in an acute angle structure, and movable sleeves are fixed at the upper ends of both bearing plates. The movable sleeves are sleeved on the outer sides of the lower ends of the connecting columns. Guide grooves are opened on both sides of the lower ends of the connecting columns, and guide blocks are fixed on the inner walls of both sides of the movable sleeves. The guide blocks are located in the guide grooves.
5. The anti-pilling test device for polyester fabric production according to claim 3, wherein: A positioning groove is opened in the middle of the lower surface of the connecting plate, and a plurality of limiting grooves are opened on the periphery of the connecting plate and are distributed in an annular array.
6. The anti-pilling test device for polyester fabric production according to claim 1, characterized in that: The test assembly includes a connecting block, a friction block is fixed on the lower surface of the connecting block, a groove is opened on the upper surface of the connecting block, the groove is adapted to the connecting plate, a limiting block is fixed in the middle of the bottom of the groove, a plurality of through grooves are opened on the side wall of the groove and are distributed in an annular array, sliding grooves are opened on the inner walls of both sides of the through groove, a limiting plate is connected through the through groove, one end of the limiting plate is adapted to the limiting groove, sliders are fixed on both sides of the limiting plate, the sliders are located in the sliding grooves, and one end of the slider is connected to the sliding groove through a return spring.
Citation Information
Patent Citations
Anti-pilling testing device for polyester fabric production
CN217359337U