Detection equipment
By integrating a variety of detection devices and sensors in the detection equipment, the problem that existing equipment cannot quickly identify product defects is solved, and automated detection and efficient detection effects are achieved.
Patent Information
- Application Number
- CN202421822750.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2023-08-15
- Filing Date
- 2024-07-29
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-29
AI Technical Summary
During the product inspection process, existing testing equipment cannot quickly identify and screen defective products when multiple testing items are required, resulting in waste of manpower and time.
A detection device is designed, including a detection platform and multiple detection stations, each station is equipped with a different detection device, combining contact displacement sensors, vision sensors and power source to achieve automated detection, including planarity, weld integrity and hole detection.
It realizes simultaneous detection of surface flatness and size of the product to be inspected, and the rapid identification of weld defects and QR code identification are improved, which improves detection efficiency and accuracy.
Smart Images

Figure CN223078169U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection equipment, and more specifically, to a detection equipment. Background Art
[0002] After the product is produced, it is necessary to detect the product to ensure that the product has no defects before it can be sold and used. In the current product detection process, multiple detections such as the weld integrity and surface flatness of the product need to be carried out. The current sample detection mainly detects the product through different types of detection equipment. Since there are too many detection items required for the product, in order to facilitate identification and screening when the product is for different detection items, it is necessary to enter the product information, and it is impossible to quickly obtain defective products, which requires a lot of manpower and time. Summary of the Utility Model
[0003] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a detection equipment to overcome the above-mentioned defects in the existing technology.
[0004] To achieve the above purpose, the utility model provides the following technical solutions:
[0005] A detection equipment, including a detection platform and several detection devices. There are several detection stations arranged on the detection platform, and different detection devices correspond to each group of detection stations. The detection stations include a loading and unloading station and a flatness detection station. A flatness detection device is correspondingly arranged on one side of the flatness detection station. The flatness detection device includes a linear frame that moves horizontally along the detection platform, and a contact displacement sensor is also arranged on the flatness detection device.
[0006] Preferably, a defect detection station is arranged between the loading and unloading station and the flatness detection station, and a defect detection device is correspondingly arranged on one side of the defect detection station. A vision sensor and a power source are arranged on the defect detection device, and the power source drives the vision sensor to rotate with the defect detection station as the center.
[0007] Preferably, a light source board is also arranged on the defect detection station, and the light source board is arranged at the bottom of the detection platform.
[0008] Preferably, a shaft hole detection station is also arranged on the detection platform, and a shaft hole detection device is correspondingly arranged on the shaft hole detection station. A shaft hole probe is arranged on the shaft hole detection device, and the shaft hole probe is vertically arranged above the shaft hole detection station.
[0009] Preferably, a side hole detection station is also provided on the detection platform, a side hole detection device is correspondingly provided on the side hole detection station, two groups of side hole probes are provided on the side hole detection device, an included angle exists between the two groups of side hole probes, electric cylinders are provided at the bottoms of the two groups of side hole probes, and the electric cylinders drive the side hole probes to approach or move away from the side hole detection station.
[0010] Preferably, a first driving member and a second driving member are provided on the flatness detection device. The first driving member drives the linear frame to approach or move away from the platform to be detected, and the second driving member drives the linear frame to move along the tangential direction of the platform to be detected.
[0011] Preferably, a turntable is provided at the bottom of the detection platform. The turntable drives the detection platform to rotate, and several groups of detection stations are arranged in a circular array with the center of the turntable as the center of the circle.
[0012] The beneficial effects of the present utility model are as follows: A contact displacement sensor is provided on the flatness detection device. By using the contact displacement sensor, while detecting the flatness of the surface of the product to be detected, the surface size of the product to be detected is also detected, so that while measuring the flatness, the size of the product to be detected is measured; The defect detection device is used to detect the weld of the product to be detected. At the same time, a light source plate is provided on the defect detection device. The light source plate is used to illuminate the product to be detected. While using the vision sensor to detect the weld defect, the QR code on the product to be detected is recognized. Description of the Drawings
[0013] Figure 1 is the overall structure diagram of the present utility model;
[0014] Figure 2 is the structure diagram of the defect detection device of the present utility model;
[0015] Figure 3 is the structure diagram of the flatness detection device of the present utility model;
[0016] Figure 4 is the structure diagram of the shaft hole detection device of the present utility model;
[0017] Figure 5 is the structure diagram of the side hole detection device of the present utility model.
[0018] Reference numerals: 1, detection platform; 11, loading and unloading station; 12, flatness detection station; 13, defect detection station; 14, shaft hole detection station; 15, side hole detection station; 16, turntable; 21, flatness detection device; 211, linear frame; 22, defect detection device; 221, light source plate; 23, shaft hole detection device; 231, shaft hole probe; 24, side hole detection device; 241, side hole probe. Detailed Embodiments
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0020] It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may also be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "disposed on" another component, it can be directly disposed on the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for illustrative purposes.
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used in the description of the present utility model in this specification are only for the purpose of describing specific embodiments, and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0022] The following further details the embodiments of the present utility model with reference to the accompanying drawings:
[0023] As Figures 1-5As shown in the figure, the present utility model provides a detection device, which includes a detection platform 1 and several detection devices. There are several detection stations arranged on the detection platform 1, and different detection devices correspond to each group of detection stations. The detection stations are used to place the product to be detected. At the same time, several detection devices with different functions are arranged around the detection platform 1. The detection platform 1 drives the detection stations to be located on the side where different detection devices are located, and detects the product to be detected on the detection platform 1. The detection stations include a loading and unloading station 11 and a flatness detection station 12. The automatic loading and unloading of the product to be detected is realized by using the loading and unloading station, so as to realize automatic operation. A flatness detection device 21 is correspondingly arranged on one side of the flatness detection station 12. The flatness of the surface of the product to be detected is detected by using the detection device. The flatness detection device 21 includes a linear frame 211 that moves horizontally along the detection platform 1. Through the movement and deformation of the linear frame 211 in the horizontal direction, the flatness of the surface of the product to be detected is detected. A contact displacement sensor is also arranged on the flatness detection device 21. The size of the product is detected by using the contact displacement sensor.
[0024] A first driving member and a second driving member are arranged on the flatness detection device 21. The first driving member drives the linear frame 211 to approach or move away from the detection platform 1 to be detected, and the second driving member drives the linear frame 211 to move along the tangent direction of the detection platform 1 to be detected. The first driving member and the second driving member are respectively used to drive the linear frame 211 to move in the X-axis direction and the Y-axis direction, so as to realize the movement of the linear frame 211 on the surface of the detection platform 1, and thus realize the test of the flatness of the surface of the product to be detected. At the same time, during the movement of the first driving member and the second driving member, the contact displacement sensor is driven to move, so as to realize the measurement of the surface size of the product to be detected.
[0025] A defect detection station 13 is arranged between the loading and unloading station 11 and the flatness detection station 12. A defect detection device 22 is correspondingly arranged on one side of the defect detection station 13. A vision sensor and a power source are arranged on the defect detection device 22. The power source drives the vision sensor to rotate with the defect detection station 13 as the center. The integrity of the weld on the surface of the product to be detected is detected by using the defect detection device 22. A vision sensor is arranged on the defect detection device 22. The power source drives the vision sensor to rotate along the defect detection station 13 and takes a 360-degree photograph of the surface of the product to be detected to ensure no dead-angle detection and improve the accuracy of defect detection.
[0026] A light source board 221 is also provided at the defect detection station. The light source board 221 is used to illuminate the bottom of the detection platform 1. During use, the light source board 221 is used to illuminate the bottom of the product to be inspected, facilitating the detection by the vision sensor. At the same time, the vision sensor is used to identify the two-dimensional code on the product to be inspected, realizing the identification and marking of the product to be inspected, which is convenient for the subsequent processing by the staff.
[0027] An axial hole detection station 14 is also provided on the detection platform 1. An axial hole detection device 23 is correspondingly provided at the axial hole detection station 14. An axial hole probe 231 is provided on the axial hole detection device 23. The axial hole probe 231 is vertically arranged above the axial hole detection station 14. The axial hole probe 231 on the axial hole detection device 23 is used to detect the holes in the axial direction of the product to be inspected. Power sources in the X-axis direction, Y-axis direction, and Z-axis direction are respectively provided on the axial hole detection device 23 to drive the axial hole probe 231 to move.
[0028] A side hole detection station 15 is also provided on the detection platform 1. A side hole detection device 24 is correspondingly provided at the side hole detection station 15. Two groups of side hole probes 241 are provided on the side hole detection device 24. There is an included angle between the two groups of side hole probes 241. Electric cylinders are provided at the bottoms of the two groups of side hole probes 241. The electric cylinders drive the side hole probes 241 to approach or move away from the side hole detection station 15. There is a 70-degree included angle between the two groups of side hole probes 241. During the detection process, the two groups of side hole probes 241 are used to detect the holes in the radial direction of the product to be inspected. At the same time, the electric cylinders are used to drive the side hole probes 241 to move, so as to realize the movement of the side hole probes 241 into the holes, thereby realizing the detection of the holes.
[0029] A turntable 16 is provided at the bottom of the detection platform 1. The turntable 16 drives the detection platform 1 to rotate. Several groups of detection stations are arranged in a circular array with the center of the turntable 16 as the center. The turntable 16 is used to realize the rotation of the detection platform 1. A plurality of detection stations are provided on the detection platform 1. The turntable 16 drives the detection stations to rotate to the specified positions, realizing the detection of the product to be inspected at different stations.
[0030] The above is only the preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions within the idea of the present invention belong to the protection scope of the present invention. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present invention, several improvements and refinements should also be regarded as within the protection scope of the present invention.
Claims
1. A detection device, comprising a detection platform (1) and a plurality of detection devices, characterized in that, A plurality of detection stations are provided on the detection platform (1), and different detection devices are corresponding to each group of detection stations. The detection stations include a loading and unloading station (11) and a flatness detection station (12). A flatness detection device (21) is correspondingly arranged on one side of the flatness detection station (12). The flatness detection device (21) includes a linear frame (211) that moves horizontally along the detection platform (1). A contact displacement sensor is also provided on the flatness detection device (21).
2. The detection device according to claim 1, characterized in that A defect detection station (13) is arranged between the loading and unloading station (11) and the flatness detection station (12). A defect detection device (22) is correspondingly arranged on one side of the defect detection station (13). A vision sensor and a power source are provided on the defect detection device (22). The power source drives the vision sensor to rotate with the defect detection station (13) as the center.
3. The detection device according to claim 2, characterized in that, A light source plate (221) is also provided on the defect detection station (13). The light source plate (221) is arranged at the bottom of the detection platform (1).
4. A detection device according to claim 1, characterized in that, A shaft hole detection station (14) is further provided on the detection platform (1). A shaft hole detection device (23) is correspondingly arranged on the shaft hole detection station (14). A shaft hole probe (231) is provided on the shaft hole detection device (23). The shaft hole probe (231) is vertically arranged above the shaft hole detection station (14).
5. The detection device according to claim 1, characterized in that, A side hole detection station (15) is also provided on the detection platform (1). A side hole detection device (24) is correspondingly arranged on the side hole detection station (15). Two groups of side hole probes (241) are provided on the side hole detection device (24). There is an included angle between the two groups of side hole probes (241). Electric cylinders are arranged at the bottoms of the two groups of side hole probes (241). The electric cylinders drive the side hole probes (241) to approach or move away from the side hole detection station (15).
6. The detection device according to claim 1, characterized in that, A first driving member and a second driving member are provided on the flatness detection device (21). The first driving member drives the linear frame (211) to approach or move away from the detection platform (1) to be detected. The second driving member drives the linear frame (211) to move along the tangent direction of the detection platform (1) to be detected.
7. The detection device according to claim 1, wherein A turntable (16) is arranged at the bottom of the detection platform (1). The turntable (16) drives the detection platform (1) to rotate. A plurality of groups of the detection stations are arranged in a circular array with the center of the turntable (16) as the center.