Rigid post porcelain insulator

By setting up mechanisms and bird-repelling mechanisms on the insulators that can clamp cables of different thicknesses, the limitations of existing insulator design and safety hazards brought about by bird habitation are solved, the installation and disassembly process is simplified, and the connection stability and safety are improved.

CN223078914UActive Publication Date: 2025-07-08SHENZHEN YINXING INSULATOR ELECTRIFIED RAILWAY EQUIP CO LTD
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Patent Information

Application Number
CN202422562204.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-07-08
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

现有的刚性支柱瓷绝缘子只能连接一种线缆,存在设计局限性,且安装在高空易受鸟类栖息影响,带来安全隐患,并且损坏后拆卸和安装不便。

Method used

Mechanisms, bird-repellent mechanisms and mechanisms for easy installation are designed to clamp cables of different thicknesses, including fixed base plates, support columns, springs, fixed roof plates, bird-repellents, etc. Through these structures, the stability and safety of cable connections are improved and the installation process is simplified.

Benefits of technology

The stable connection of cables of different thicknesses is achieved, which avoids the safety hazards of insulators in birds and simplifies the insulator installation and disassembly process.

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Abstract

A rigid strut porcelain insulator comprises an insulator strut, a mounting plate is mounted below the insulator strut in a clamped manner, a mechanism capable of clamping cables with different thicknesses is arranged above the insulator strut, and the mechanism capable of clamping the cables with different thicknesses comprises a fixed bottom plate, a supporting column, a spring, a fixed top plate, a bolt, fixed teeth and a connecting rod. A fixed bottom plate is fixedly installed above the insulator supporting column, and supporting columns are installed above the fixed bottom plate in a diagonal mode. According to the rigid pillar porcelain insulator, the practicability of the insulator connecting cables is greatly improved by arranging the mechanism capable of clamping the cables with different thicknesses, meanwhile, the bird repelling mechanism and the bird repelling device are arranged, the bird repelling device can repel birds, potential safety hazards of the insulator are avoided, in addition, the convenient-to-install mechanism is arranged, the installation plate is arranged, and the installation is convenient. The mounting length of the mounting plate can be adjusted, so that the mounting plate is suitable for mounting and fixing at different positions.
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Description

Technical Field

[0001] The utility model relates to the technical field of pillar porcelain insulators, in particular to a rigid pillar porcelain insulator. Background Art

[0002] Post insulators are a special type of insulating control that can play an important role in overhead transmission lines. They are usually made of ceramic, rubber or glass and have the advantages of high temperature resistance, wear resistance, corrosion resistance and oxidation resistance. Insulators play two basic roles in overhead transmission lines, namely supporting the conductors and preventing the current from returning to the ground. Currently, there are many types of rigid post porcelain insulators available on the market, but there are still some disadvantages.

[0003] The existing rigid pillar porcelain insulator increases the service life of the insulator by setting a wear-resistant layer. Generally, the insulator can only connect one type of cable, but the cables are of different thicknesses, so the insulator design has limitations. At the same time, since the insulator is installed at high altitude, birds often perch on it. The frequent perching and movement of birds will bring safety hazards to the insulator. Secondly, once the insulator is damaged, it will be troublesome to disassemble and replace it, and it will also be troublesome to install and fix it. For example, the Chinese utility model patent with authorization announcement number CN220400326U discloses a pillar porcelain insulator including an equal-diameter umbrella, the upper end of the equal-diameter umbrella is fixedly connected to an upper accessory wire clamp, the upper end of the upper accessory wire clamp is fixedly connected to a return line pressure plate, a fixing groove is fixedly connected between the upper accessory wire clamp and the return line pressure plate, the lower end of the equal-diameter umbrella is fixedly connected to a lower accessory connecting channel steel, and the lower end of the lower accessory connecting channel steel is slidably connected to a fixing rod. In the utility model, the high-speed railway contact network return line adopts equal-diameter umbrellas, which belong to type A non-breakdown type support insulators. Type A non-breakdown type support insulators can avoid the equal-diameter umbrellas being easily broken down and bursting under overvoltage conditions, effectively solving the problem of short circuit caused by the breakdown and bursting of porcelain insulators of the high-speed railway contact network return line. At the same time, the service life of the equal-diameter umbrellas is also improved, and the wires can be prevented from falling off and being unusable due to the bursting of the equal-diameter umbrellas. The wear-resistant layer can enhance the service life of the equal-diameter umbrellas. However, this device is provided with a wear-resistant layer to increase the service life of the insulator. Generally, insulators can only connect one type of cable, but the cables are of different thicknesses, so the insulator design has limitations. At the same time, since the insulators are installed at high altitudes, birds often inhabit them. The frequent inhabitation and movement of birds will bring safety hazards to the insulators. Secondly, once the insulators are damaged, it will be troublesome to disassemble and replace, and it will be troublesome to install and fix. Therefore, we propose rigid support porcelain insulators to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of the present utility model is to provide a rigid post porcelain insulator to solve the problems in the above-mentioned background technology. For the current rigid post porcelain insulator, by setting a wear-resistant layer, the service life of the insulator is increased. Generally, an insulator can only connect one type of cable. However, due to different cable thicknesses, there are limitations in the design of the insulator. At the same time, since the insulator is installed at a high altitude, birds often perch on it. The frequent perching and walking of birds will pose a safety hazard to the insulator. Secondly, once the insulator is damaged, it is rather troublesome to disassemble and replace, and the installation and fixation are also rather troublesome.

[0005] To achieve the above purpose, the present utility model provides the following technical solutions: A rigid post porcelain insulator, comprising:

[0006] An insulator post, and a mounting plate is snap-fitted and installed below the insulator post;

[0007] It further includes:

[0008] A cable clamping mechanism capable of clamping cables with different thicknesses is arranged above the insulator post. The cable clamping mechanism capable of clamping cables with different thicknesses includes a fixed bottom plate, a support column, a spring, a fixed top plate, a bolt, fixed teeth and a connecting rod. The fixed bottom plate is fixedly installed above the insulator post, and support columns are installed diagonally above the fixed bottom plate. The fixed top plate is slidably connected to the outside of the support column, and a spring is arranged on the outside above the support column;

[0009] A mounting plate, and bird repelling mechanisms are symmetrically arranged on the left and right sides inside the mounting plate. The bird repelling mechanisms include bird repellers, elastic ropes and cylindrical pins. The bird repellers are symmetrically snap-fitted and connected to the left and right inside the mounting plate. The elastic ropes are closely attached to the outside below the bird repellers, and a cylindrical pin is installed inside the elastic rope. The cylindrical pin is arranged below the middle of the mounting plate.

[0010] Preferably, bolts are arranged inside the fixed bottom plate and the fixed top plate, and a connecting rod is fixedly installed below the outside of the fixed bottom plate.

[0011] Preferably, the upper end of the spring is fixedly connected to the upper end of the support column, and the lower end of the spring is fixedly connected to the upper end of the fixed top plate.

[0012] Preferably, the fixed teeth are equidistantly installed on the inner sides of the fixed bottom plate and the fixed top plate.

[0013] Preferably, moving plates are symmetrically arranged on the left and right sides of the mounting plate. A sliding block is fixedly installed on the front side of the mounting plate. A fixed frame is slidably installed inside the sliding block, and the moving plates are fixedly connected to the outside of the fixed frame.

[0014] Preferably, first threaded rods are rotatably arranged on the left and right sides at the rear of the moving plate, and the inner ends of the first threaded rods are connected with handles. Moreover, moving blocks are slidably mounted on the outer sides of the first threaded rods, and the outer ends of the first threaded rods are connected with the moving plate.

[0015] Preferably, the front side of the moving block is snap-connected with a fixing groove, and the fixing groove is fixedly connected with the mounting plate.

[0016] Preferably, the handle and the mounting plate are fixedly installed by a second threaded rod.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows: for this rigid post porcelain insulator, by providing a cable clamping mechanism that can clamp cables of different thicknesses, the practicability of the insulator for connecting cables is greatly improved. At the same time, a bird repelling mechanism is provided, with a bird repeller. The bird repeller can drive away birds, avoiding the loosening of the installed insulator. In addition, an installation facilitating mechanism is provided, with a mounting plate. The installation length of the mounting plate can be adjusted to make it suitable for installation and fixation at different positions;

[0018] 1. An insulator post, a fixed bottom plate, a support column and a spring are provided. By fixedly connecting a fixed bottom plate above the middle of the insulator post, support columns are fixedly installed diagonally above the fixed bottom plate. At the same time, a spring is arranged outside the support column. In addition, the upper part of the spring is fixedly connected with the support column, and the spring is connected with a fixed top plate. Secondly, fixed teeth are equidistantly installed on the inner sides of the middles of the fixed bottom plate and the fixed top plate. That is, the cable to be connected is placed into the inner sides of the middles of the fixed bottom plate and the fixed top plate. At this time, the fixed top plate will move upward, and the spring will contract. After the cable is placed in, the fixed top plate can be released. At this time, the spring will rebound, pushing the fixed top plate to move downward to fit with the fixed bottom plate. Secondly, fixed bottom plates, fixed top plates and fixed teeth are symmetrically installed on the front and rear sides outside the fixed bottom plate and the fixed top plate, which can increase the area for clamping and fixing the cable, thereby improving the stability of cable connection.

[0019] 2. Bolts are provided. After the fixed bottom plate and the fixed top plate fix the insulator, the bolts can be inserted into the inner sides of the middles of the fixed bottom plate and the fixed top plate and tightened to further enhance the stability after the fixed bottom plate and the fixed top plate are fixed;

[0020] 3. An insulator post, a mounting plate and a bird repeller are provided. Bird repellers are snap-connected on the left and right sides of the mounting plate. The outer side below the bird repeller is connected with an elastic cord, and the middle of the elastic cord is fixedly connected with a cylindrical pin installed below the middle of the mounting plate, that is, the elastic cord has elasticity and can fix the position of the installed mounting plate.

[0021] 4. A sliding block and a fixing frame are provided. The sliding block is installed on the front side of the middle part of the mounting plate, and the fixing frame is slidably arranged inside the sliding block. The rear side of the outer end of the fixing frame is connected to the moving plate. That is, when the moving plate moves outward, the fixing frame will move outward inside the sliding block, making the movement of the moving plate smoother.

[0022] 5. A moving plate, a sliding block and a fixing frame are provided. The moving plates are symmetrically installed on the left and right sides of the mounting plate. The first threaded rods are symmetrically arranged on the left and right sides of the rear side of the moving plate, and the outer ends of the first threaded rods are fixedly connected to the moving plate. That is, hold the handle connected to the inner end of the first threaded rod and rotate it. When the first threaded rod rotates, the moving block arranged on the outer side of the first threaded rod will slide on the outer side of the first threaded rod, and the front side of the moving block is located inside the fixing groove. The fixing groove is fixedly connected to the mounting plate. That is, the fixing groove will limit the movement of the moving block, enabling the moving block to slide normally. That is, when the moving block moves outward, the moving plate can be made to move outward, expanding the installation area of the moving plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 Schematic diagram of the perspective structure of the present utility model;

[0024] Figure 2 Schematic diagram of the perspective structure of the connection of the first threaded rod, the moving block and the fixing groove of the present utility model;

[0025] Figure 3 Schematic diagram of the perspective structure of the connection of the support column, the spring and the fixed top plate of the present utility model;

[0026] Figure 4 Schematic diagram of the perspective structure of the connection of the cylindrical pin, the moving plate and the sliding block of the present utility model;

[0027] Figure 5 Schematic diagram of the perspective structure of the connection of the mounting plate, the bird repeller and the moving plate of the present utility model;

[0028] Figure 6 Schematic diagram of the perspective structure of the connection of the bird repeller, the elastic cord and the cylindrical pin of the present utility model.

[0029] In the figure: 1, insulator support; 2, fixed bottom plate; 3, support column; 4, spring; 5, fixed top plate; 6, bolt; 7, fixed tooth; 8, connecting rod; 9, mounting plate; 10, bird repeller; 11, elastic cord; 12, cylindrical pin; 13, moving plate; 14, sliding block; 15, fixing frame; 16, first threaded rod; 17, moving block; 18, fixing groove; 19, handle; 20, second threaded rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0031] Please refer to Figures 1 - 6 , the present utility model provides a technical solution:

[0032] Embodiment 1: To solve the problems existing in the prior art, the present embodiment adopts the following technical solutions. A rigid support porcelain insulator is provided with an insulator support 1; a cable clamping mechanism capable of clamping cables of different thicknesses is arranged above the insulator support 1, which can clamp and fixedly connect cables of different thicknesses, greatly improving the practicality of the insulator design; a bird repelling mechanism is arranged on the left and right sides inside the mounting plate 9, which has rotatable blades and can effectively repel birds, avoiding potential safety hazards to the insulator; a convenient installation mechanism is arranged on the left and right sides of the mounting plate 9, which can adjust the installation and fixing position of the insulator support 1 and is also convenient for disassembly and replacement of the insulator support 1.First, the insulator post 1 is snap-fitted and installed between the fixed bottom plate 2 and the fixed top plate 5. Since the movable plates 13 are provided on the left and right sides of the mounting plate 9, the position of the insulator post 1 can be fixed. At the same time, the second threaded rod 20 can be rotated. Since the handle 19 and the mounting plate 9 are fixedly installed by the second threaded rod 20, first loosen the handle 19 and remove the handle 19, then the second threaded rod 20 can be rotated. The second threaded rod 20 is fixedly installed at the inner end of the first threaded rod 16, that is, the first threaded rod 16 will rotate. The outer end of the first threaded rod 16 is connected to the movable plate 13. In addition, a movable block 17 is provided on the outer side of the first threaded rod 16. The front side of the movable block 17 is located inside the fixed groove 18, and the fixed groove 18 is fixedly connected to the mounting plate 9. That is, when the first threaded rod 16 rotates, the movable plate 13 can be pushed to move outward. At this time, the movable block 17 will slide outward inside the fixed groove 18. The movable plate 13 can be adjusted according to the position of the fixedly installed insulator. At the same time, sliding blocks 14 are symmetrically installed on the left and right sides of the front side of the mounting plate 9. A fixed frame 15 is slidably arranged inside the sliding block 14, and the outer side of the fixed frame 15 is fixedly connected to the movable plate 13. That is, when the movable plate 13 moves, the fixed frame 15 will slide inside the sliding block 14, which can play a role in stabilizing the movement of the movable plate 13. Secondly, bird repellers 10 are snap-fitted at the left and right ends inside the mounting plate 9. The outer side below the bird repeller 10 is connected to an elastic cord 11. The elastic cord 11 has elasticity and can play a limiting role for the bird repeller 10. And a cylindrical pin 12 is arranged inside the elastic cord 11 for support. Secondly, a fixed bottom plate 2 is installed above the insulator post 1. A support column 3 is arranged diagonally above the fixed bottom plate 2. The outer side of the support column 3 is slidably connected to a fixed top plate 5. The fixed top plate 5 is located above the fixed bottom plate 2. At the same time, a spring 4 is arranged on the outer side of the support column 3. The spring 4 is fixedly connected to the upper part of the support column 3 and the upper part of the fixed top plate 5. That is, when the fixed top plate 5 is pulled by hand, the spring 4 will contract. The cable can be inserted into the fixed teeth 7 arranged inside the fixed bottom plate 2 and the fixed top plate 5, and then the fixed top plate 5 is released. Immediately, the spring 4 will rebound, and the fixed top plate 5 and the fixed bottom plate 2 will clamp and fix cables of different thicknesses. In addition, a connecting rod 8 is installed on the outer side of the fixed bottom plate 2. The fixed bottom plate 2, the fixed top plate 5, the fixed teeth 7, etc. are installed on both sides of the outer side of the connecting rod 8, which can further strengthen the connection and fixation of the cable. After the cable is clamped, the bolt 6 is inserted into the inner sides of the fixed bottom plate 2 and the fixed top plate 5 to further stabilize it.

[0033] For the existing rigid post porcelain insulators, generally only one type of cable can be connected through an insulator. However, due to different cable thicknesses, there are limitations in the insulator design, which is rather troublesome. Therefore, in this embodiment, the following technical solutions are adopted, such as Figure 1 , Figure 2 and Figure 3As shown in the figure, the cable clamping mechanism capable of clamping cables with different thicknesses includes a fixed bottom plate 2 arranged above the insulator post 1. Support columns 3 are fixedly installed diagonally above the fixed bottom plate 2. At the same time, springs 4 are arranged outside the support columns 3. In addition, the upper part of the spring 4 is fixedly connected to the support column 3, and the spring 4 is connected to the fixed top plate 5. Secondly, fixed teeth 7 are equidistantly installed inside the middle parts of the fixed bottom plate 2 and the fixed top plate 5. That is, the cable to be connected is placed inside the middle parts of the fixed bottom plate 2 and the fixed top plate 5. At this time, the fixed top plate 5 will move upward, and the spring 4 will contract. After the cable is placed in, the fixed top plate 5 can be released. At this time, the spring 4 will rebound and can push the fixed top plate 5 to move downward to fit with the fixed bottom plate 2. Secondly, the fixed bottom plate 2, the fixed top plate 5, and the fixed teeth 7 are symmetrically installed before and after on the outside of the fixed bottom plate 2 and the fixed top plate 5, etc., which can increase the area of clamping and fixing the cable, thereby improving the stability of cable connection.

[0034] Embodiment 2: For the existing rigid post porcelain insulators, since the insulators are installed at high altitudes, birds often perch on them. The frequent perching and walking of birds will cause potential safety hazards to the insulators. Therefore, in this embodiment, through the following technical solutions, as Figure 1 , Figure 4 and Figure 6 shown, the bird repelling mechanism includes bird repellers 10 arranged on the left and right sides of the mounting plate 9. The outer side below the bird repeller 10 is connected to an elastic cord 11. The middle part of the elastic cord 11 is fixedly connected to a cylindrical pin 12 installed below the middle part of the mounting plate 9, that is, the elastic cord 11 has elasticity and can fix the position of the mounted mounting plate 9. When the bird repeller 10 is started, it can disperse the birds.

[0035] Embodiment 3: For the existing rigid post porcelain insulators, they cannot be applied to different installation positions. Therefore, in this embodiment, through the following technical solutions, as Figure 2 , Figure 5 and Figure 6 shown, the installation facilitating mechanism includes moving plates 13 arranged on the left and right sides of the mounting plate 9. First threaded rods 16 are symmetrically arranged on the left and right sides at the rear of the moving plates 13. The outer ends of the first threaded rods 16 are fixedly connected to the moving plates 13. That is, hold the handle 19 connected to the inner end of the first threaded rod 16 and rotate it. When the first threaded rod 16 rotates, a moving block 17 arranged on the outside of the first threaded rod 16 will slide on the outside of the first threaded rod 16, and the front side of the moving block 17 is located inside a fixed groove 18. The fixed groove 18 is fixedly connected to the mounting plate 9. That is, the fixed groove 18 will limit the movement of the moving block 17, enabling the moving block 17 to slide normally. The moving block 17 is fixedly connected to the moving plate 13. That is, when the moving block 17 moves outward, it can push the moving plate 13 to also move outward, expanding the installation area of the moving plate 13.

[0036] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. The standard parts used in the present utility model can all be purchased from the market. The special-shaped parts can all be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art. In addition, the circuit connection adopts the conventional connection method in the prior art, and will not be elaborated here.

[0037] Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A rigid post porcelain insulator, comprising: An insulator post (1), with a mounting plate (9) snap-fitted and installed below the insulator post (1); It is characterized in that it further comprises: A cable clamping mechanism capable of clamping cables of different thicknesses is arranged above the insulator post (1). The cable clamping mechanism capable of clamping cables of different thicknesses includes a fixed bottom plate (2), a support column (3), a spring (4), a fixed top plate (5), a bolt (6), a fixed tooth (7) and a connecting rod (8). The fixed bottom plate (2) is fixedly installed above the insulator post (1), and support columns (3) are diagonally installed above the fixed bottom plate (2). The fixed top plate (5) is slidably connected to the outside of the support column (3), and a spring (4) is arranged on the outside above the support column (3); A mounting plate (9), with bird repelling mechanisms symmetrically arranged on the left and right sides inside the mounting plate (9). The bird repelling mechanisms include a bird repeller (10), an elastic cord (11) and a cylindrical pin (12). The bird repellers (10) are symmetrically snap-fitted and connected to the left and right inside the mounting plate (9). The elastic cord (11) is closely attached to the outside below the bird repeller (10), and a cylindrical pin (12) is installed inside the elastic cord (11). The cylindrical pin (12) is arranged below the middle of the mounting plate (9).

2. The rigid post porcelain insulator according to claim 1, wherein: Bolts (6) are arranged inside the fixed bottom plate (2) and the fixed top plate (5), and a connecting rod (8) is fixedly installed below the outside of the fixed bottom plate (2).

3. The rigid post porcelain insulator according to claim 1, wherein: The upper part of the spring (4) is fixedly connected to the upper part of the support column (3), and the lower part of the spring (4) is fixedly connected to the upper part of the fixed top plate (5).

4. The rigid post porcelain insulator according to claim 3, wherein: Fixed teeth (7) are equidistantly installed on the inner sides of the fixed bottom plate (2) and the fixed top plate (5).

5. The rigid post porcelain insulator according to claim 1, wherein: Moving plates (13) are symmetrically arranged on the left and right sides of the mounting plate (9). A sliding block (14) is fixedly installed on the front side of the mounting plate (9). A fixed frame (15) is slidably installed inside the sliding block (14), and the moving plate (13) is fixedly connected to the outside of the fixed frame (15).

6. The rigid post porcelain insulator according to claim 5, wherein: First threaded rods (16) are rotatably arranged on the left and right sides at the rear of the moving plate (13). The inner ends of the first threaded rods (16) are connected to a handle (19). The outside of the first threaded rods (16) is slidably installed with moving blocks (17). The outer ends of the first threaded rods (16) are connected to the moving plate (13).

7. The rigid post porcelain insulator according to claim 6, characterized in that: The front side of the moving block (17) is snap-fitted and connected to a fixed slot (18), and the fixed slot (18) is fixedly connected to the mounting plate (9).

8. The rigid strut porcelain insulator according to claim 6, characterized in that: The handle (19) and the mounting plate (9) are fixedly installed by a second threaded rod (20).

Citation Information

Patent Citations

  • Post porcelain insulator

    CN220400326U