Signal conversion module
By designing a signal conversion module with detachable connection components and built-in sensors, the problem of reduced use and complex installation of signal conversion modules in the prior art in industrial applications is solved, and stability and flexibility in harsh environments are achieved, simplifying the installation process and reducing costs.
Patent Information
- Application Number
- CN202421371976.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-06-14
AI Technical Summary
In industrial applications, existing signal conversion modules have problems such as reduced use effect, difficulty in purchasing, complex installation, and time-consuming disassembly and assembly. Especially in harsh environments, the insulation, anti-interference and interface adaptability of the signal conversion module are insufficient.
A signal conversion module is designed, which adopts detachable connecting components, including a housing, a connection component and an output detection device. The installation process is simplified by connecting components, and a thermocouple, a thermoresis, an amp, a voltmeter and other sensors are installed in the housing. It has anti-interference and insulation, and the output detection device ensures signal safety.
It realizes the stability and flexibility of the signal conversion module in harsh environments, simplifies the installation process, reduces the cost of use, and improves interface adaptability and disassembly and assembly efficiency.
Smart Images

Figure CN223080237U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of signal conversion modules, and specifically provides a signal conversion module. Background Art
[0002] A signal conversion module is a portable interface that collects sensor signals, converts the signals, and then sends them to a computer. Most signal conversion modules are circuit boards. During the process of docking with a computer, additional devices are needed for auxiliary fixation. At the same time, it is necessary to ensure indicators such as the insulation and anti-interference of the circuit board. As a result, in the process of industrial application of the existing signal conversion modules, their usage effect is reduced, and various troubles are brought to users. For example, during the process of collecting and converting signals in a harsh environment, it is necessary to consider the influence of the detection environment on the signals and perform operations such as error processing on the detected signals. At the same time, various complex designs such as insulation, anti-interference, anti-static, electromagnetic shielding, and dust prevention need to be carried out for the signal conversion module according to the working environment.
[0003] The existing signal conversion modules also have problems, including: during the process of adapting and docking with various sensors, assembly is required and the consistency of the interfaces needs to be ensured, which also brings trouble to users. That is, when users purchase signal conversion modules, they need to carefully examine the interfaces of the signal conversion modules, select appropriate sensors, and require the sensors to be compatible with the interfaces of the signal conversion modules. Otherwise, the detection cannot be carried out, which brings many problems to users. Not only a large amount of energy is required in the process of selecting chip models, but also factors such as the connection stability of the interfaces need to be considered during the installation of the signal conversion modules and the corresponding sensors, greatly increasing the usage cost of the signal conversion modules and reducing their market prospects. In addition, the existing signal conversion modules are usually fixed by screws, which leads to the need to screw multiple screws (usually four, two on each of the left and right sides) one by one when disassembling and assembling the signal conversion modules, wasting time. Therefore, a signal conversion module is invented. Summary of the Utility Model
[0004] In view of the above and / or existing problems in a signal conversion module, the present utility model is proposed.
[0005] Therefore, the purpose of the present utility model is to provide a signal conversion module that can solve the above-mentioned existing problems.
[0006] To solve the above technical problems, according to one aspect of the present utility model, the following technical solutions are provided:
[0007] A signal conversion module, which includes a connected object and a signal conversion module body. The signal conversion module body is detachably connected to the connected object through a connection component, so as to facilitate the disassembly and assembly of the signal conversion module body by personnel.
[0008] The signal conversion module body includes a housing and a signal conversion module, a thermocouple, a thermal resistor, a galvanometer, a voltmeter, a communication interface, a relay, an I / O port, and a digital display disposed inside the housing. The thermocouple, the thermal resistor, the galvanometer, and the voltmeter are connected to the input end of the signal conversion module. The communication interface, the digital display, the relay, and the I / O port are connected to the output end of the signal conversion module. Moreover, the thermocouple, the thermal resistor, the communication interface, the digital display, and the I / O port penetrate the housing, so that the thermocouple, the thermal resistor, the communication interface, the digital display, and the I / O port can communicate with the outside.
[0009] As a preferred solution of a signal conversion module according to the present invention, further comprising: a strain gauge, the strain gauge is connected to the input end of the signal conversion module, the strain gauge is disposed inside the housing, and the strain gauge penetrates the side wall of the housing, so that the strain gauge can communicate with the outside.
[0010] As a preferred solution of a signal conversion module according to the present invention, further comprising: an output detection device, the output detection device is connected to the output end of the signal conversion module to be able to perform safety detection on the output signal of the signal conversion module. When the signal conversion module fails, the output detection device can make the signal conversion module output a safety value, and the output detection device is connected to the communication interface, the relay, the digital display, and the I / O port.
[0011] As a preferred solution of a signal conversion module according to the present invention, wherein: the connection component includes:
[0012] A first support block, and first support blocks are fixedly installed at both ends on the left side of the signal conversion module body;
[0013] A second support block, the second support block is fixedly installed on the first support block;
[0014] A first positioning post, the first positioning post is fixedly installed on the second support block;
[0015] A first side plate having a first positioning groove formed therein, and first side plates are fixedly installed at both ends on the left side of the connected object, and the first positioning post is inserted into the first positioning groove.
[0016] As a preferred solution of a signal conversion module according to the present invention, wherein: the connection component further includes:
[0017] Slider, both ends of the right side of the signal conversion module body are slidably connected to the slider through guide rails;
[0018] Through hole, the through hole is opened in the slider.
[0019] As a preferred solution of a signal conversion module described in the present invention, wherein: the connection assembly further includes:
[0020] Threaded grooves, a plurality of threaded grooves are arranged in a linear arrangement at both ends of the right side of the signal conversion module body;
[0021] Screw, one end of the screw passes through the through hole and is threadedly connected to a set of threaded grooves.
[0022] As a preferred solution of a signal conversion module described in the present invention, wherein: the connection assembly further includes:
[0023] A third support block with a second positioning groove opened thereon, both ends of the right side of the object to be connected are fixedly installed with the third support block;
[0024] Second positioning post, the second positioning post is fixedly installed on the slider, and the second positioning post is inserted into the second positioning groove.
[0025] Compared with the prior art:
[0026] 1. The operating temperature of the signal conversion module body is set between -30°C and 80°C, and a DC power supply of 10 - 30V can be used for power supply; the distributed acquisition module of the signal conversion module box is a detachable interface module from a general sensor to a computer. The product is economical, and its performance is reliable and stable. It is widely applicable to various industrial environments and covers industrial I / O signal standards. For example, analog input / output: voltage / current, thermocouple, thermal resistance, strain gauge input; current / voltage output; digital input / output: relay output; counting / frequency measurement, etc. And the setting of the communication interface enables it to have a communication function, facilitating online detection; the setting of the digital display enables real-time observation of the sensor signal and the working state of the entire signal conversion module.
[0027] 2. By setting the connection assembly to install the signal conversion module body, it can reduce the number of screws invested when installing the signal conversion module body, thereby saving time to a certain extent. In addition, the set connection assembly can also eliminate the limitation on the distance between the first side plate and the third support block, improving flexibility. Brief Description of the Drawings
[0028] Figure 1 It is a front view schematic diagram of the structure of the present invention;
[0029] Figure 2 Side view schematic diagram of the structure of the present utility model;
[0030] Figure 3 Top view schematic diagram of the partial structure of the present utility model;
[0031] Figure 4 Flow schematic diagram of the signal conversion module body of the present utility model.
[0032] In the figure: the object to be connected 10, the signal conversion module body 20, the first support block 30, the second support block 31, the first positioning column 32, the first side plate 33, the first positioning groove 34, the slider 40, the guide rail 41, the through hole 42, the screw 43, the thread groove 44, the third support block 45, the second positioning groove 46, the second positioning column 47. Specific implementation manner
[0033] To make the purpose, technical solutions and advantages of the present utility model clearer, the following will further describe the implementation manners of the present utility model in detail with reference to the drawings.
[0034] The present utility model provides a signal conversion module. Please refer to Figures 1 - 4 , including the object to be connected 10 and the signal conversion module body 20;
[0035] The signal conversion module body 20 includes a housing and a signal conversion module, a thermocouple, a thermal resistor, a galvanometer, a voltmeter, a communication interface, a relay, an I / O port, and a digital display disposed inside the housing. The thermocouple, the thermal resistor, the galvanometer, and the voltmeter are connected to the input end of the signal conversion module, and the communication interface, the digital display, the relay, and the I / O port are connected to the output end of the signal conversion module. Moreover, the thermocouple, the thermal resistor, the communication interface, the digital display, and the I / O port penetrate through the housing so that the thermocouple, the thermal resistor, the communication interface, the digital display, and the I / O port can communicate with the outside world. Among them, the signal conversion module is an analog / digital signal conversion module, and the communication interface is an RS485 interface.
[0036] It further includes a strain gauge. The strain gauge is connected to the input end of the signal conversion module. The strain gauge is disposed inside the housing and penetrates through the side wall of the housing so that the strain gauge can communicate with the outside world.
[0037] It further includes an output detection device. The output detection device is connected to the output end of the signal conversion module to be able to perform safety detection on the output signal of the signal conversion module. When the signal conversion module fails, the output detection device can make the signal conversion module output a safety value, and the output detection device is connected to the communication interface, the relay, the digital display, and the I / O port.
[0038] The operating temperature of the signal conversion module body 20 is between -30°C and 80°C, and it can be powered by a 10 - 30V DC power supply; the distributed acquisition module of the signal conversion module box is a detachable interface module from general sensors to computers. The product is economical, with reliable and stable performance, and is widely applicable to various industrial environments, covering industrial I / O signal standards. For example, analog input / output: voltage / current, thermocouple, thermal resistor, strain gauge input; current / voltage output; digital input / output: relay output; counting / frequency measurement, etc. And the setting of the communication interface enables it to have a communication function, facilitating on-line detection; the setting of the digital display makes it easy to observe the sensor signal and the working state of the entire signal conversion module in real time.
[0039] The signal conversion module body 20 is detachably connected to the object to be connected 10 through a connecting component, so as to facilitate the disassembly and assembly of the signal conversion module body 20 by personnel;
[0040] The connecting component includes: a first support block 30, a second support block 31, a first positioning post 32, a first side plate 33 with a first positioning groove 34 opened thereon, the first positioning groove 34, a slider 40, a guide rail 41, a through hole 42, a screw 43, a threaded groove 44, a third support block 45 with a second positioning groove 46 opened thereon, the second positioning groove 46, and a second positioning post 47;
[0041] Both ends of the left side of the signal conversion module body 20 are fixedly installed with the first support block 30, the second support block 31 is fixedly installed on the first support block 30, the first positioning post 32 is fixedly installed on the second support block 31, both ends of the left side of the object to be connected 10 are fixedly installed with the first side plate 33, and the first positioning post 32 is inserted into the first positioning groove 34. Both ends of the right side of the signal conversion module body 20 are slidably connected to the slider 40 through the guide rail 41, the through hole 42 is opened in the slider 40, a plurality of threaded grooves 44 are arranged in a linear array at both ends of the right side of the signal conversion module body 20, one end of the screw 43 passes through the through hole 42 and is threadedly connected to a set of threaded grooves 44. Both ends of the right side of the object to be connected 10 are fixedly installed with the third support block 45, the second positioning post 47 is fixedly installed on the slider 40, and the second positioning post 47 is inserted into the second positioning groove 46.
[0042] The working principle of the connecting component: When installing the signal conversion module body 20, first insert the first positioning post 32 into the first positioning groove 34. Then, move the slider 40 through the guide rail 41 until the second positioning post 47 is inserted into the second positioning groove 46. At this time, the through hole 42 will be aligned with a set of threaded grooves 44. Then, insert one end of the screw 43 through the through hole 42 and thread it into a set of threaded grooves 44. Thus, the installation of the signal conversion module body 20 is achieved.
[0043] Although the present utility model has been described above with reference to the embodiments, various improvements can be made to it and components therein can be replaced with equivalents without departing from the scope of the present utility model. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed by the present utility model can be combined with each other in any way, and the reason for not exhaustively describing the situations of these combinations in this specification is only for the consideration of saving space and resources. Therefore, the present utility model is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.
Claims
1. A signal conversion module, comprising a connected object (10) and a signal conversion module body (20), characterized in that, The signal conversion module body (20) is detachably connected to the object to be connected (10) through a connection component, so as to facilitate the disassembly and assembly of the signal conversion module body (20) by personnel; The signal conversion module body (20) includes a housing and a signal conversion module, a thermocouple, a thermal resistor, a galvanometer, a voltmeter, a communication interface, a relay, an I / O port, and a digital display disposed inside the housing. The thermocouple, the thermal resistor, the galvanometer, and the voltmeter are connected to the input end of the signal conversion module, and the communication interface, the digital display, the relay, and the I / O port are connected to the output end of the signal conversion module. Moreover, the thermocouple, the thermal resistor, the communication interface, the digital display, and the I / O port penetrate through the housing, so that the thermocouple, the thermal resistor, the communication interface, the digital display, and the I / O port can communicate with the outside world; The connection component includes: The first support block (30), and the first support blocks (30) are fixedly installed at both ends of the left side of the signal conversion module body (20); The second support block (31), and the second support block (31) is fixedly installed on the first support block (30); The first positioning post (32), and the first positioning post (32) is fixedly installed on the second support block (31); The first side plate (33) with a first positioning groove (34) formed therein, and the first side plates (33) are fixedly installed at both ends of the left side of the object to be connected (10), and the first positioning post (32) is inserted into the first positioning groove (34); The slider (40), and the sliders (40) are slidably connected to both ends of the right side of the signal conversion module body (20) through guide rails (41); The through hole (42), and the through hole (42) is formed in the slider (40); The threaded grooves (44), and a plurality of threaded grooves (44) are arranged in a linear shape at both ends of the right side of the signal conversion module body (20); The screw (43), and one end of the screw (43) passes through the through hole (42) and is threadedly connected to a group of threaded grooves (44); The third support block (45) with a second positioning groove (46) formed therein, and the third support blocks (45) are fixedly installed at both ends of the right side of the object to be connected (10); The second positioning post (47), and the second positioning post (47) is fixedly installed on the slider (40), and the second positioning post (47) is inserted into the second positioning groove (46).
2. The signal conversion module according to claim 1, wherein It further includes a strain gauge, the strain gauge is connected to the input end of the signal conversion module, the strain gauge is disposed inside the housing, and the strain gauge penetrates through the side wall of the housing, so that the strain gauge can communicate with the outside world.
3. A signal conversion module according to claim 1, wherein, It further includes an output detection device, the output detection device is connected to the output end of the signal conversion module to be able to perform safety detection on the output signal of the signal conversion module. When the signal conversion module fails, the output detection device can enable the signal conversion module to output a safety value, and the output detection device is connected to the communication interface, the relay, the digital display, and the I / O port.