Single-effect evaporator with graded heating function
By introducing preheating components into the single-effect evaporator, the motor drives bevel gears and transmissions to drive the conical pipe to rotate, and the heating ring heats the material in a graded manner, solving the energy waste caused by a single heat source, and improving the heating efficiency and evaporation effect.
Patent Information
- Application Number
- CN202422042378.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-22
AI Technical Summary
Conventional single-effect evaporators use a single heat source and cannot provide heat to different materials, resulting in waste of energy.
The preheating assembly is designed including a motor, bevel gear, transmission and heating ring, so that the material is fully preheated on the inner wall of the conical tube, and enters the bottom of the tank through the guide tube for further heating, realizing the graded heating.
It improves the heating efficiency of materials, reduces energy waste, improves the evaporation effect, and reduces the evaporation cost.
Smart Images

Figure CN223082267U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of single-effect evaporators, in particular to a single-effect evaporator with a hierarchical heating function. Background Technique
[0002] A single-effect evaporator is a device used for evaporating and concentrating solutions. By heating, the solvent in the solution is vaporized, thereby increasing the concentration of the solute in the solution. Generally, it consists of an evaporator main body, a heating chamber, a separation chamber, a condenser, a vacuum pump and other parts. The single-effect evaporator has the advantages of relatively simple structure and convenient operation. However, it also has some limitations such as relatively low energy utilization rate.
[0003] The existing Chinese patent with the publication number CN217988370U provides a single-effect evaporator, which includes a heater, an evaporation tank and a gas-liquid separator. The raw material to be processed is fed into the heater from the heater feed port for heating, and at the same time, steam is introduced into the heater from the steam inlet. The raw material is heated in the heater, and the water in the raw material is vaporized to form the evaporation liquid to be extracted, solving the problems of poor evaporation effect of the single-effect evaporator and large heat loss during the evaporation process, which is likely to increase the evaporation cost.
[0004] Aiming at the above-mentioned related technologies, the problem is that the conventional single-effect evaporator uses a single heat source and cannot provide heat for different materials, resulting in energy waste. Content of the Utility Model
[0005] The purpose of the utility model is to provide a single-effect evaporator with a hierarchical heating function. By using this device for work, the problem that the conventional single-effect evaporator uses a single heat source and cannot provide heat for different materials, resulting in energy waste, is solved.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A single-effect evaporator with a hierarchical heating function, including a tank body, a tank cover is installed at the upper end of the tank body, a feed pipe is installed on the tank cover, a preheating assembly is movably installed inside the tank body. The preheating assembly includes a motor, the motor is installed through the tank body, a bevel gear is installed on the driving end of the motor inside the tank body, a transmission member is installed on one side of the bevel gear, the transmission member is meshed and connected with the bevel gear, a guiding pipe is installed in the middle of the transmission member, a conical pipe is installed at the upper end of the guiding pipe, the output end of the conical pipe is fixedly connected with the guiding pipe, the conical pipe is located below the feed pipe, a heating ring is installed on the outer side of the conical pipe, a rotating ring is installed at the upper end of the conical pipe, and the rotating ring is movably connected with the inner wall of the tank body.
[0007] Materials enter the inner wall of the conical tube from the feed pipe. Start the motor, and the output end of the motor drives the bevel gear to rotate. The rotation of the bevel gear drives the transmission member to rotate, causing the guide pipe to rotate, and thus driving the conical tube to rotate. While the heating ring heats the materials on the inner wall of the conical tube, the materials on the conical tube rotate together, making the preheating of the materials on the inner wall of the conical tube more sufficient. Subsequently, the materials fall from the output end of the conical tube into the guide pipe and enter the bottom of the tank for further heating operation.
[0008] Preferably, the transmission member includes a connecting ring, a tapered tooth plate is installed on the lower side of the connecting ring, the tapered tooth plate is meshed and connected with the bevel gear, a fixing plate is installed in the middle of the connecting ring, and a guide pipe is installed on the fixing plate.
[0009] The motor drives the connecting ring to rotate, thereby driving the guide pipe to rotate and causing the overall rotation of the preheating assembly.
[0010] Preferably, a plurality of annular protrusions are provided on the inner wall of the conical tube.
[0011] The annular protrusions block the falling of the materials, increasing the heating time of the heating ring for the materials and making the preheating of the materials more sufficient.
[0012] Preferably, a tapered sleeve is sleeved outside the guide pipe, the lower end of the tapered sleeve is fixedly connected to the inner wall of the tank, the tapered sleeve is located below the transmission member, and a heating plate is installed at the bottom of the inner wall of the tank.
[0013] The materials in the guide pipe fall to the bottom of the inner wall of the tank, and the heating plate heats the materials until the moisture contained in the materials evaporates into water vapor.
[0014] Preferably, an air outlet pipe is installed through the tank body, one end of the air outlet pipe located inside the tank body is connected through the tapered sleeve, and a fan is installed on the air outlet pipe.
[0015] The moisture in the materials is evaporated into water vapor and gathers inside the tapered sleeve. Start the fan to extract the gathered water vapor out of the tank body along the air outlet pipe.
[0016] Preferably, a liquid outlet pipe is installed through the tank body on one side close to the heating plate.
[0017] After heating is completed, the high-concentration materials that have completed the evaporation operation are exported from the tank body through the liquid outlet pipe.
[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0019] A single-effect evaporator with a hierarchical heating function proposed by the present utility model, the preheating assembly includes a motor, the motor is installed through the tank body, a bevel gear is installed on the driving end of the motor inside the tank body, a transmission member is installed on one side of the bevel gear, the transmission member is meshed and connected with the bevel gear, a guiding pipe is installed in the middle of the transmission member, a conical pipe is installed at the upper end of the guiding pipe, the output end of the conical pipe is fixedly connected with the guiding pipe, the conical pipe is located below the feed pipe, a heating ring is installed on the outer side of the conical pipe, a rotating ring is installed at the upper end of the conical pipe, the rotating ring is movably connected with the inner wall of the tank body, the material enters the inner wall of the conical pipe from the feed pipe, the motor is started, the output end of the motor drives the bevel gear to rotate, the rotation of the bevel gear drives the transmission member to rotate, so that the guiding pipe rotates, thereby driving the conical pipe to rotate. While the heating ring heats the material on the inner wall of the conical pipe, the material on the conical pipe rotates together, making the material preheated more fully on the inner wall of the conical pipe, and then falling into the guiding pipe from the output end of the conical pipe and entering the bottom of the tank body for further heating operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is the overall schematic diagram of the present utility model;
[0021] Figure 2 is the internal schematic diagram of the present utility model;
[0022] Figure 3 is the structural schematic diagram of the preheating assembly of the present utility model;
[0023] Figure 4 is the structural schematic diagram of the tank body of the present utility model;
[0024] In the figure: 1. Tank body; 11. Tank cover; 12. Feed pipe; 13. Conical sleeve; 14. Heating plate; 15. Air outlet pipe; 151. Fan; 16. Liquid outlet pipe; 2. Preheating assembly; 21. Motor; 22. Bevel gear; 23. Transmission member; 231. Connecting ring; 232. Conical tooth plate; 233. Fixed plate; 24. Guiding pipe; 25. Conical pipe; 251. Heating ring; 252. Ring-shaped protrusion; 26. Rotating ring. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0026] To further understand the content of the present utility model, the present utility model will be described in detail with reference to the accompanying drawings.
[0027] Combined withFigure 1 , Figure 3-4 , A single-effect evaporator with a gradable heating function, comprising a tank body 1. A tank cover 11 is installed at the upper end of the tank body 1, and a feed pipe 12 is installed on the tank cover 11. A preheating assembly 2 is movably installed inside the tank body 1. A conical sleeve 13 is sleeved outside the guiding pipe 24. The lower end of the conical sleeve 13 is fixedly connected to the inner wall of the tank body 1. The conical sleeve 13 is located below the transmission member 23. A heating plate 14 is installed at the bottom of the inner wall of the tank body 1. An air outlet pipe 15 is installed through the tank body 1. One end of the air outlet pipe 15 located inside the tank body 1 penetrates and is connected to the conical sleeve 13. A fan 151 is installed on the air outlet pipe 15. A liquid outlet pipe 16 is installed through the tank body 1 near the heating plate 14. The material in the guiding pipe 24 falls to the bottom of the inner wall of the tank body 1. The heating plate 14 heats the material until the water contained in the material evaporates into water vapor. The water in the material is evaporated into water vapor and gathers inside the conical sleeve 13. Start the fan 151 to extract the gathered water vapor out of the tank body 1 along the air outlet pipe 15. After the heating is completed, the high-concentration material that has completed the evaporation operation is led out of the tank body 1 through the liquid outlet pipe 16.
[0028] Combined with Figure 2 - Figure 3 , the preheating assembly 2 includes a motor 21. The motor 21 is installed through the tank body 1. A bevel gear 22 is installed on the driving end of the motor 21 located inside the tank body 1. A transmission member 23 is installed on one side of the bevel gear 22. The transmission member 23 is meshed and connected with the bevel gear 22. A guiding pipe 24 is installed in the middle of the transmission member 23. A conical pipe 25 is installed at the upper end of the guiding pipe 24. The output end of the conical pipe 25 is fixedly connected to the guiding pipe 24. The conical pipe 25 is located below the feed pipe 12. A heating ring 251 is installed outside the conical pipe 25. A rotating ring 26 is installed at the upper end of the conical pipe 25. The rotating ring 26 is movably connected to the inner wall of the tank body 1. The material enters the inner wall of the conical pipe 25 from the feed pipe 12. Start the motor 21. The output end of the motor 21 drives the bevel gear 22 to rotate. The rotation of the bevel gear 22 drives the transmission member 23 to rotate, causing the guiding pipe 24 to rotate, thereby driving the conical pipe 25 to rotate. While the heating ring 251 heats the material on the inner wall of the conical pipe 25, the material on the conical pipe 25 rotates together, making the material preheat more fully on the inner wall of the conical pipe 25. Subsequently, it falls from the output end of the conical pipe 25 into the guiding pipe 24 and enters the bottom of the tank body 1 for further heating operation.
[0029] Combined with Figure 2 - Figure 3, the transmission member 23 includes a connecting ring 231. A conical tooth plate 232 is installed on the lower side of the connecting ring 231. The conical tooth plate 232 is meshed and connected with the bevel gear 22. A fixing plate 233 is installed in the middle of the connecting ring 231. A guiding tube 24 is installed on the fixing plate 233. A plurality of annular protrusions 252 are arranged on the inner wall of the conical tube 25. The motor 21 drives the connecting ring 231 to rotate, thereby driving the guiding tube 24 to rotate, causing the overall rotation of the preheating assembly 2. The annular protrusions 252 block the falling of the material, increasing the heating duration of the heating ring 251 for the material and making the preheating of the material more sufficient.
[0030] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A single-effect evaporator with a gradable heating function, comprising a tank body (1), a tank cover (11) is installed at the upper end of the tank body (1), a feed pipe (12) is installed on the tank cover (11), and a preheating assembly (2) is movably installed inside the tank body (1), characterized in that: The preheating component (2) includes a motor (21). The motor (21) is installed through the tank body (1). A bevel gear (22) is installed on the driving end of the motor (21) inside the tank body (1). A transmission member (23) is installed on one side of the bevel gear (22). The transmission member (23) is meshed and connected with the bevel gear (22). A guide pipe (24) is installed in the middle of the transmission member (23). A conical pipe (25) is installed at the upper end of the guide pipe (24). The output end of the conical pipe (25) is fixedly connected with the guide pipe (24). The conical pipe (25) is located below the feed pipe (12). A heating ring (251) is installed on the outer side of the conical pipe (25). A rotating ring (26) is installed at the upper end of the conical pipe (25). The rotating ring (26) is movably connected with the inner wall of the tank body (1).
2. The single-effect evaporator with a gradable heating function according to claim 1, characterized in that: The transmission member (23) includes a connecting ring (231). A tapered tooth plate (232) is installed on the lower side of the connecting ring (231). The tapered tooth plate (232) is meshed and connected with the bevel gear (22). A fixing plate (233) is installed in the middle of the connecting ring (231). The guide pipe (24) is installed on the fixing plate (233).
3. The single-effect evaporator with a gradable heating function according to claim 1, characterized in that: A number of annular protrusions (252) are provided on the inner wall of the conical pipe (25).
4. The single-effect evaporator with a gradable heating function according to claim 1, wherein: A tapered sleeve (13) is sleeved on the outer side of the guide pipe (24). The lower end of the tapered sleeve (13) is fixedly connected with the inner wall of the tank body (1). The tapered sleeve (13) is located below the transmission member (23). A heating plate (14) is installed at the bottom of the inner wall of the tank body (1).
5. A single-effect evaporator with a gradable heating function according to claim 1, characterized in that: An air outlet pipe (15) is installed through the tank body (1). One end of the air outlet pipe (15) inside the tank body (1) penetrates and is connected with the tapered sleeve (13). A fan (151) is installed on the air outlet pipe (15).
6. The single-effect evaporator with a gradable heating function according to claim 4, wherein: A liquid outlet pipe (16) is installed through the tank body (1) near one side of the heating plate (14).
Citation Information
Patent Citations
Single-effect evaporator
CN217988370U