Waste gas treatment device for chemical reaction kettle

Through the combination of a multi-stage circulating filtration system and activated carbon plate, the problem of incomplete single-stage filtration in the waste gas treatment device of chemical reactors is solved, multiple purification of waste gas is achieved, the concentration of discharged pollutants is reduced, and the environmental protection effect is improved.

CN223082564UActive Publication Date: 2025-07-11NANJING HUACHUANG ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202422226900.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-11
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The exhaust gas treatment device of existing chemical reactors is difficult to effectively remove solid particles of all particle sizes after single-stage filtration, resulting in the discharge of exhaust gas that may pollute the environment.

Method used

A multi-stage circulating filtration system is adopted, including support components, circulating components and emission components. The hollow shaft and horizontal shaft driven by the servo motor are used to mix and stir the waste gas and solution multiple times, combined with activated carbon plates, and further purification is achieved through multiple circulating water washing and activated carbon filtration.

Benefits of technology

Significantly reduce the content of pollutants in the waste gas, reduce the emission of harmful substances, reduce environmental pollution, and improve the effect of waste gas treatment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223082564U_ABST
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Abstract

The utility model discloses a waste gas treatment device for a chemical reaction kettle, which structurally comprises a support assembly and a waste gas treatment assembly, the support assembly comprises a support frame, a treatment tank is fixedly mounted in the support frame, and one side of the support frame is fixedly connected with a fixed frame; the circulating assembly comprises a servo motor, and the servo motor is fixedly mounted on the treatment tank. When the waste gas treatment device is used, a mixed solution of water and a waste gas purification solvent is injected into the treatment tank through the feed opening, then waste gas is input into the solution in the treatment tank through the gas inlet, and after the waste gas is degraded by the solution through the circulating assembly, the waste gas is purified by circulating gas for multiple times; and then the electromagnetic valve and the exhaust fan are started to pump out the waste gas subjected to multiple times of circulating water washing in the treatment tank, the waste gas is further purified when passing through the activated carbon plate, and then is discharged through the output port of the exhaust fan, so that pollutants in the waste gas subjected to multiple times of filtration can be greatly reduced, harmful substances discharged into the atmosphere are reduced, and the environmental pollution is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste gas treatment, in particular to a waste gas treatment device for a chemical reaction kettle. Background Art

[0002] A chemical reaction kettle is a device used to achieve single or multiphase physical or chemical reactions, and is usually used to complete processes such as vulcanization, nitrification, hydrogenation, alkylation, polymerization, and condensation. During the use of a chemical reaction kettle, certain chemical waste gases will be generated. Directly discharging these waste gases into the air will have a negative impact on the environment and the physical health of personnel. Therefore, a waste gas treatment device is needed to purify them before discharging. There are various types of chemical reaction kettle waste gas treatment devices, and each device has its unique principle and scope of application. The commonly used water adsorption method at present is to spray water mist into the waste gas to help the solid particles in the waste gas settle.

[0003] A waste gas treatment device for a chemical reaction kettle disclosed in the publication number CN218553570U. Although this utility model can make the spraying head spray in the cylindrical tower through the setting of a water circulation component to neutralize the dust impurities and water-soluble harmful substances in the waste gas and concentrate them at the bottom end of the inner cavity of the cylindrical tower, and through the setting of a filter screen and through holes, the water can be circulated and sprayed to save water resources. Through the setting of a rotary spraying mechanism, the spraying range of the water mist can be expanded, and the absorption range of the waste gas can be improved, avoiding the waste gas passing through the water mist and improving the water treatment intensity, and the treatment effect is better.

[0004] However, the circulation component of this utility model mainly aims at recycling the used water for spraying to save water resources. The waste gas passes through the spraying mechanism and the filter screen for waste gas filtration, and the waste gas after single filtration is directly discharged. This single-stage filtration method is difficult to efficiently remove solid particles of all particle sizes, and there is a certain probability that the discharged waste gas will pollute the environment. Summary of the Utility Model

[0005] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part, as well as in the abstract and the title of the utility model of this application, to avoid obscuring the purpose of this part, the abstract, and the title of the utility model. However, such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] Therefore, to solve the above technical problems, the utility model provides the following technical solutions: A waste gas treatment device for a chemical reaction kettle, and this waste gas treatment device for a chemical reaction kettle includes:

[0007] A support component, including a support frame, a treatment tank is fixedly installed inside the support frame, and a fixed frame is fixedly connected to one side of the support frame;

[0008] The circulation component includes a servo motor, which is fixedly installed on the processing tank. The output end of the servo motor is drivingly connected to a hollow shaft. The bottom of the hollow shaft is fixedly connected to a communicating shaft, and a transverse shaft is fixedly connected to the surface of the communicating shaft.

[0009] The discharge component includes a filter box, which is fixedly installed on a fixed frame. A suction fan is fixedly installed in the filter box. An activated carbon plate is arranged on the inner wall of the filter box. An air delivery pipe is fixedly connected to the top of the filter box.

[0010] As a preferred solution of the waste gas treatment device for a chemical reactor according to the present invention, wherein: a feeding port is fixedly installed at the top of the surface of the processing tank, and an air inlet is fixedly installed at the bottom of the surface of the processing tank.

[0011] As a preferred solution of the waste gas treatment device for a chemical reactor according to the present invention, wherein: a liquid discharge port is fixedly connected to the bottom of the processing tank, and a valve is arranged on the surface of the liquid discharge port.

[0012] As a preferred solution of the waste gas treatment device for a chemical reactor according to the present invention, wherein: circulation holes are formed on the surface of the hollow shaft.

[0013] As a preferred solution of the waste gas treatment device for a chemical reactor according to the present invention, wherein: one end of the transverse shaft is fixedly connected to an exhaust port, and both the transverse shaft and the exhaust port are hollow designs.

[0014] As a preferred solution of the waste gas treatment device for a chemical reactor according to the present invention, wherein: the other end of the surface of the air delivery pipe is fixedly connected to the edge of the top of the processing tank, and an electromagnetic valve is arranged on the surface of the air delivery pipe.

[0015] The beneficial effects of the present invention:

[0016] During use, a mixed solution of water and a solvent for waste gas purification is injected into the processing tank through the feeding port, and then the waste gas is input into the solution in the processing tank through the air inlet. Through the circulation component, after the waste gas is degraded by the solution, the circulating gas can purify the waste gas multiple times. After the purification is completed, the electromagnetic valve and the suction fan are started to extract the waste gas that has been washed by water in the processing tank multiple times. When the waste gas passes through the activated carbon plate, it is further purified, and then is discharged through the output port of the suction fan. In this way, the waste gas that has been filtered multiple times can greatly reduce the pollutants in the waste gas, thereby reducing the emission of harmful substances into the atmosphere and reducing environmental pollution. Description of the drawings

[0017] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the attached drawings required for the description of the embodiments. Obviously, the attached drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative labor, other attached drawings can also be obtained based on these drawings. Among them:

[0018] Figure 1 It is a schematic structural diagram of the overall waste gas treatment device for the chemical reaction kettle of the present utility model.

[0019] Figure 2 It is a schematic structural diagram of the discharge assembly of the waste gas treatment device for the chemical reaction kettle of the present utility model.

[0020] Figure 3 It is a schematic structural diagram of the treatment tank of the waste gas treatment device for the chemical reaction kettle of the present utility model.

[0021] Figure 4 It is a schematic structural diagram of the circulation assembly of the waste gas treatment device for the chemical reaction kettle of the present utility model.

[0022] Figure 5 It is a schematic cross-sectional structural diagram of the overall waste gas treatment device for the chemical reaction kettle of the present utility model.

[0023] In the figure: 100, support assembly; 101, support frame; 102, treatment tank; 1021, discharge port; 1022, air inlet; 1023, liquid discharge port; 1024, valve; 103, fixed frame;

[0024] 200, circulation assembly; 201, servo motor; 202, hollow shaft; 2021, circulation hole; 203, connecting shaft; 204, horizontal shaft; 2041, exhaust port;

[0025] 300, discharge assembly; 301, filter box; 302, exhaust fan; 303, activated carbon plate; 304, air duct; 3041, solenoid valve. Detailed implementation manners

[0026] To make the above objects, features, and advantages of the present utility model more obvious and understandable, the following will make a detailed description of the specific implementation manners of the present utility model in conjunction with the drawings of the specification.

[0027] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0028] Secondly, the so-called "one embodiment" or "embodiment" herein refers to specific features, structures or characteristics that can be included in at least one implementation manner of the present utility model. The "in one embodiment" that appears in different places in this specification does not all refer to the same embodiment, nor is it an individual or selectively mutually exclusive embodiment with other embodiments.

[0029] Thirdly, the present utility model is described in detail in conjunction with schematic diagrams. When detailing the embodiments of the present utility model, for the convenience of description, the cross-sectional views showing the device structure will be enlarged locally in a non-general proportion, and the schematic diagrams are only examples and should not limit the protection scope of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width and depth should be included.

[0030] Embodiment 1

[0031] Referring to Figures 1-5 , which is the first embodiment of the present utility model, a waste gas treatment device for a chemical reaction kettle is provided. This structure includes:

[0032] A support assembly 100, including a support frame 101, a treatment tank 102 is fixedly installed inside the support frame 101, and a fixing frame 103 is fixedly connected to one side of the support frame 101. During use, the treatment tank 102 is supported and fixed by the support frame 101, and the filter box 301 is supported and fixed by the fixing frame 103;

[0033] A circulation assembly 200, including a servo motor 201, the servo motor 201 is fixedly installed on the treatment tank 102, the output end of the servo motor 201 is drivingly connected to a hollow shaft 202, the bottom of the hollow shaft 202 is fixedly connected to a communication shaft 203, and a horizontal shaft 204 is fixedly connected to the surface of the communication shaft 203. During use, starting the servo motor 201 drives the hollow shaft 202 to rotate, and the hollow shaft 202 drives the communication shaft 203 and the horizontal shaft 204 to rotate, which can stir the solution to accelerate the dissolution speed of pollutants in the waste gas;

[0034] An exhaust assembly 300, including a filter box 301, the filter box 301 is fixedly installed on the fixing frame 103, a suction fan 302 is fixedly installed inside the filter box 301, an activated carbon plate 303 is arranged on the inner wall of the filter box 301, and an air delivery pipe 304 is fixedly connected to the top of the filter box 301. During use, starting the solenoid valve 3041 makes the air delivery pipe 304 unblocked, and then turning on the suction fan 302 to extract the waste gas that has undergone multiple cycles of water washing in the treatment tank 102. The waste gas is further purified when passing through the activated carbon plate 303, and then discharged through the output port of the suction fan 302.

[0035] Further, a material inlet 1021 is fixedly installed at the top of the surface of the treatment tank 102, and an air inlet 1022 is fixedly installed at the bottom of the surface of the treatment tank 102. The mixed solution of water and the solvent for waste gas purification can be injected into the treatment tank 102 through the material inlet 1021, and the waste gas can be input into the treatment tank 102 through the air inlet 1022.

[0036] Further, a liquid discharge port 1023 is fixedly connected to the bottom of the treatment tank 102, and a valve 1024 is arranged on the surface of the liquid discharge port 1023. By opening the valve 1024, the waste and the used waste liquid can be discharged from the liquid discharge port 1023 for unified treatment.

[0037] Further, circulation holes 2021 are formed on the surface of the hollow shaft 202, and the rising gas enters the hollow shaft 202 through the circulation holes 2021 to form a circulation.

[0038] Further, an exhaust port 2041 is fixedly connected to one end of the horizontal shaft 204. Both the horizontal shaft 204 and the exhaust port 2041 are hollow designs. The gas in the hollow shaft 202 can be discharged into the solution again through the horizontal shaft 204 and the exhaust port 2041.

[0039] Furthermore, the other end of the surface of the gas transmission pipe 304 is fixedly connected to the edge of the top of the treatment tank 102. A solenoid valve 3041 is arranged on the surface of the gas transmission pipe 304. By starting the solenoid valve 3041, the treated waste gas can enter the emission assembly 300 through the gas transmission pipe 304.

[0040] During the use process, first, the mixed solution of water and the solvent for waste gas purification is injected into the treatment tank 102 through the material inlet 1021 and the material inlet 1021 is closed. Then, the waste gas is input into the solution in the treatment tank 102 through the air inlet 1022. The servo motor 201 is started to drive the hollow shaft 202 to rotate. The hollow shaft 202 drives the connecting shaft 203 and the horizontal shaft 204 to rotate, so as to stir the solution and accelerate the dissolution speed of the pollutants in the waste gas.

[0041] Then, the waste gas is mixed with the solution to make the particulate matter settle. At the same time, the pollutants insoluble in water react with the solvent. The treated waste gas floats up and enters the hollow shaft 202 through the circulation holes 2021, and then is transported to the horizontal shaft 204 through the connecting shaft 203 and enters the solution through the exhaust port 2041 for continuous purification.

[0042] Finally, the solenoid valve 3041 is started to make the gas transmission pipe 304 unblocked. Then, the exhaust fan 302 is turned on to extract the waste gas that has been washed by water in the treatment tank 102 for multiple times. The waste gas is further purified when passing through the activated carbon plate 303, and then is discharged through the output port of the exhaust fan 302.

[0043] It should be noted that the entire device is controlled by a controller. Since the controller is a commonly used device and belongs to the existing mature technology, the electrical connection relationship and the specific circuit structure thereof will not be described in detail herein.

[0044] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered by the scope of the claims of the present invention.

Claims

1. An exhaust gas treatment device for a chemical reaction kettle, characterized in that: including a support component (100), comprising a support frame (101), a treatment tank (102) is fixedly installed inside the support frame (101), and a fixing frame (103) is fixedly connected to one side of the support frame (101); a circulation component (200), comprising a servo motor (201), the servo motor (201) is fixedly installed on the treatment tank (102), an output end of the servo motor (201) is drivingly connected to a hollow shaft (202), a communicating shaft (203) is fixedly connected to a bottom of the hollow shaft (202), and a horizontal shaft (204) is fixedly connected to a surface of the communicating shaft (203); a discharge component (300), comprising a filter box (301), the filter box (301) is fixedly installed on the fixing frame (103), an exhaust fan (302) is fixedly installed inside the filter box (301), an activated carbon plate (303) is arranged on an inner wall of the filter box (301), and an air delivery pipe (304) is fixedly connected to a top of the filter box (301).

2. The waste gas treatment device for a chemical reaction kettle according to claim 1, characterized in that: a material inlet (1021) is fixedly installed at a top of a surface of the treatment tank (102), and an air inlet (1022) is fixedly installed at a bottom of the surface of the treatment tank (102).

3. The waste gas treatment device for a chemical reaction kettle according to claim 1, wherein: a liquid discharge port (1023) is fixedly connected to a bottom of the treatment tank (102), and a valve (1024) is arranged on a surface of the liquid discharge port (1023).

4. The waste gas treatment device for a chemical reaction kettle according to claim 1, characterized in that: circulation holes (2021) are formed in a surface of the hollow shaft (202).

5. The waste gas treatment device for a chemical reaction kettle according to claim 1, characterized in that: an exhaust port (2041) is fixedly connected to one end of the horizontal shaft (204), and both the horizontal shaft (204) and the exhaust port (2041) are of a hollow design.

6. The waste gas treatment device for a chemical reaction kettle according to claim 1, characterized in that: the other end of a surface of the air delivery pipe (304) is fixedly connected to an edge at a top of the treatment tank (102), and an electromagnetic valve (3041) is arranged on the surface of the air delivery pipe (304).