Sealing device for emulsification
By using a combined structure of static ring, dynamic ring and annular shrapnel in the sealing device of the emulsifier, the leakage problem of the sealing device of the emulsifier is solved, and more efficient sealing performance and vacuum are achieved, and production costs are reduced.
Patent Information
- Application Number
- CN202422188516.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The sealing devices of existing emulsifiers have leakage problems, which affect the vacuum degree and sealing performance, resulting in increased production costs.
The emulsification sealing device is adopted, including a base, an emulsification assembly, a sealing assembly and an elastic assembly. Through the cooperation of the static ring and the moving ring, multiple barriers are formed between the rotating shaft and the shell. The clamping structure of the annular shrapnel and the fixture is used to ensure the seal between the rotating shaft and the top cover, and the clamping connection between the inner groove of the sealing assembly and the base is solved.
Effectively plug the air leakage path, improve the sealing performance and vacuum of the emulsified sealing device, ensure a stable sealing effect, and reduce production costs.
Smart Images

Figure CN223082590U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsifier seals, and particularly relates to a sealing device for emulsification. Background Art
[0002] Rubber emulsification is a physical process of mixing rubber or a rubber solution with water, and through specific equipment such as an emulsifier for stirring, shearing, and dispersing, so that rubber particles form a stable dispersion in water.
[0003] The existing patent CN220460562U discloses a vacuum emulsifier. For a vacuum emulsifier of the utility model, when the driving motor is started, the output bevel gear is driven to rotate through the output shaft. Since the output bevel gear is in mechanical transmission with the first bevel gear, the main stirring shaft drives the main stirring frame to rotate inside the emulsification tank. And since one end of the transmission assembly is in mechanical transmission with the first bevel gear and the other end of the transmission assembly is in mechanical transmission with the corresponding second bevel gear, the second bevel gear is driven to rotate through the transmission assembly, and then the auxiliary stirring shaft drives the auxiliary stirring frame to rotate inside the emulsification tank. With the above structure, through one driving motor, power can be provided for the rotation of the main stirring frame and the two auxiliary stirring frames, and the production cost is lower.
[0004] The above technical solution solves the problem of high production cost that requires two reverse rotation motors and one forward rotation motor to jointly provide power by arranging a first gear body and a second gear body, and the driving motor drives the second gear body to rotate through the cooperation of the output bevel gear and the first gear body, and the second gear body drives the two stirring frames to rotate and stir through the cooperation of multiple transmission gears and bevel gears.
[0005] However, in actual use, there are still the following deficiencies. For example, since no sealing structure is installed between the main stirring shaft, the auxiliary stirring shaft and the sealing cover, there may be gaps between the main stirring shaft, the auxiliary stirring shaft and the sealing cover, resulting in possible leakage of the vacuum emulsification sealing device, which is not conducive to improving the sealing performance of the emulsification sealing device, affecting the vacuum degree, and not conducive to maintaining stable sealing performance. Therefore, the utility model proposes a sealing device for emulsification. Summary of the Utility Model
[0006] The purpose of the utility model is to solve the defects existing in the prior art and provide a sealing device for emulsification.
[0007] To achieve the above object, the utility model adopts the following technical solutions: A sealing device for emulsification, comprising a machine base, an emulsification assembly, and a sealing assembly. The emulsification assembly is arranged on the machine base, a closing assembly is arranged on the emulsification assembly, a sealing assembly is arranged between the emulsification assembly and the closing assembly, and an elastic assembly is arranged inside the sealing assembly;
[0008] As shown in the figure, the emulsification assembly includes an emulsification tank and a rotating shaft. The emulsification tank is arranged on the machine base, and the rotating shaft is arranged inside the emulsification tank;
[0009] The sealing assembly includes a housing and a stationary ring. The housing is sleeved on the rotating shaft, a transmission sleeve is arranged between the housing and the rotating shaft, movable rings are clamped at both ends of the housing, the stationary ring is threadedly connected to one end of the housing close to the movable ring, and a first packing is sleeved on one end of the stationary ring close to the movable ring;
[0010] The elastic assembly includes a support ring and an annular elastic sheet. The support ring is fixedly connected to one side of the transmission sleeve close to the rotating shaft. A push plate is arranged at one end of the transmission sleeve close to the movable ring. The annular elastic sheet is arranged between the support ring and the push plate. Limiting columns are fixedly connected to one ends of the support ring and the push plate close to the annular elastic sheet. The annular elastic sheet is clamped to the support ring and the annular elastic sheet through the limiting columns. The number of annular elastic sheets arranged at both ends of the support ring is four each. Clamps are arranged on the annular elastic sheets on the same side.
[0011] As a preferred embodiment, a motor is fixedly connected to one side of the machine base close to the rotating shaft. The output end of the motor is fixedly connected to the rotating shaft. A homogenizing head is fixedly connected to one end of the rotating shaft away from the motor. A stirring rod is fixedly connected to one end of the rotating shaft close to the inside of the emulsification tank. Stirring blades are fixedly connected to both the stirring rod and the rotating shaft.
[0012] The technical effect of adopting the above technical solutions is that two or more immiscible liquids are fully mixed to form a uniform emulsion, and the shear force can also break the aggregates in the material to prevent particle precipitation and stratification.
[0013] As a preferred embodiment, a clamping block is fixedly connected to one end of the movable ring close to the transmission sleeve. A clamping groove is opened at one end of the transmission sleeve close to the clamping block. The movable ring is clamped to the transmission sleeve through the clamping block and the clamping groove.
[0014] The technical effect of adopting the above technical solutions is that the clamping block and the clamping groove cooperate to clamp the movable ring inside the transmission sleeve. When the transmission sleeve is installed on the rotating shaft through bolts, the transmission sleeve can drive the movable ring to rotate together when it rotates with the rotating shaft.
[0015] As a preferred embodiment, a chute is provided on one side of the transmission sleeve close to the fixture, and the fixture is slidably connected to the transmission sleeve through the chute.
[0016] The technical effect of adopting the above technical solution is that the fixture is slidably connected inside the chute. When the annular elastic piece deforms, the fixture moves on the chute following the change of the annular elastic piece, thereby ensuring the normal use of the annular elastic piece.
[0017] As a preferred embodiment, a rubber block is fixedly connected to one side of the fixture close to the annular elastic piece, a fixing groove is provided on one side of the annular elastic piece close to the rubber block, and the fixture is snap-connected to the annular elastic piece through the rubber block and the fixing groove.
[0018] The technical effect of adopting the above technical solution is that by pushing the annular elastic piece, the rubber block on the annular elastic piece is snap-connected inside the fixing groove, which facilitates the installation of the annular elastic piece and is beneficial to improving the installation efficiency.
[0019] As a preferred embodiment, the closing assembly includes a top cover and a base. The top cover is fixedly connected to the outer shell, the base is fixedly connected to one end of the emulsifying tank close to the top cover. An inner groove is provided on one side of the base close to the top cover, and the top cover is snap-connected to the base through the inner groove. A second sealing groove is provided inside the base close to the top cover, and a second filler is sleeved inside the second sealing groove.
[0020] The technical effect of adopting the above technical solution is that it solves the problem of the gap between the emulsifying tank and the top cover, which is beneficial to further improving the sealing performance of the emulsifying sealing device and avoiding affecting the vacuum degree of the emulsifying sealing device.
[0021] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:
[0022] 1. By providing an elastic component and using the cooperation of the static ring and the dynamic ring, multiple barriers are formed between the rotating shaft and the outer shell, effectively blocking the air leakage path, thereby realizing the seal between the rotating shaft and the top cover. Stacking multiple annular elastic pieces inside the transmission sleeve and snap-connecting the fixture to the annular elastic piece keep the multi-layer annular elastic piece in a relatively stable overall structure, effectively solving the leakage problem that may occur due to the possible gaps on the sealing device, which is beneficial to improving the sealing performance of the emulsifying sealing device and can also maintain a stable sealing effect.
[0023] 2. By providing a closing assembly and pushing the top cover towards the direction of the emulsifying tank, this movement enables the top cover to be inserted into the inside of the base through the inner groove, thereby realizing the gap seal between the top cover and the base. This sealing method effectively solves the possible gap problem between the emulsifying tank and the top cover, helps to improve the overall sealing performance of the emulsifying sealing device, and ensures that the vacuum degree of the device is not affected. Description of the Drawings
[0024] Figure 1 Structural schematic diagram of a sealing device for emulsification provided by the present utility model;
[0025] Figure 2 Structural schematic diagram of an emulsification component in a sealing device for emulsification provided by the present utility model;
[0026] Figure 3 Exploded view of a sealing component in a sealing device for emulsification provided by the present utility model;
[0027] Figure 4 Exploded view of an elastic component in a sealing device for emulsification provided by the present utility model;
[0028] Figure 5 In a sealing device for emulsification provided by the present utility model Figure 4 Enlarged view of point A above;
[0029] Figure 6 Exploded view of a closing component in a sealing device for emulsification provided by the present utility model.
[0030] Legend description:
[0031] 1. Machine base;
[0032] 2. Emulsification component; 21. Emulsification tank; 22. Rotating shaft; 23. Motor; 24. Homogenizing head; 25. Stirring rod; 26. Stirring blade;
[0033] 3. Sealing component; 31. Outer shell; 32. Stationary ring; 33. Rotating ring; 34. Transmission sleeve; 35. Packing one;
[0034] 4. Closing component; 41. Top cover; 42. Base; 43. Inner groove; 44. Packing two; 45. Sealing groove two;
[0035] 5. Elastic component; 51. Support ring; 52. Annular elastic sheet; 53. Pushing plate; 54. Limit post; 55. Clamp; 56. Chute; 57. Rubber block; 58. Fixed groove;
[0036] 6. Clamping block; 7. Clamping groove. Specific implementation manners
[0037] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0038] As Figure 1 - Figure 6 shown, this embodiment provides a technical solution: a sealing device for emulsification, including a machine base 1, an emulsification component 2, and a sealing component 3. The emulsification component 2 is arranged on the machine base 1, a closing component 4 is arranged on the emulsification component 2, a sealing component 3 is arranged between the emulsification component 2 and the closing component 4, and an elastic component 5 is arranged inside the sealing component 3;
[0039] As Figure 2 shown, the emulsification component 2 includes an emulsification tank 21 and a rotating shaft 22. The emulsification tank 21 is arranged on the machine base 1, and the rotating shaft 22 is arranged inside the emulsification tank 21;
[0040] As Figure 3 shown, the sealing component 3 includes a housing 31 and a stationary ring 32. The housing 31 is sleeved on the rotating shaft 22, a transmission sleeve 34 is arranged between the housing 31 and the rotating shaft 22, movable rings 33 are clamped at both ends of the housing 31, the stationary ring 32 is threadedly connected to one end of the housing 31 close to the movable ring 33, and a first packing 35 is sleeved on one end of the stationary ring 32 close to the movable ring 33;
[0041] As Figure 3 - Figure 4As shown, the elastic component 5 includes a support ring 51 and an annular elastic sheet 52. The support ring 51 is fixedly connected to the inner side of the transmission sleeve 34 close to the rotating shaft 22. One end of the transmission sleeve 34 close to the moving ring 33 is provided with a push plate 53. The annular elastic sheet 52 is arranged between the support ring 51 and the push plate 53. The support ring 51 and the push plate 53 are fixedly connected with a limit post 54 at one end close to the annular elastic sheet 52. The annular elastic sheet 52 is clamped with the support ring 51 and the annular elastic sheet 52 through the limit post 54. The number of annular elastic sheets 52 arranged at both ends of the support ring 51 is four. A clamp 55 is arranged on the annular elastic sheet 52 on the same side. By welding the outer shell 31 to the top cover 41, the outer shell 31 and the top cover 41 are sealed. By cooperating the static ring 32 and the moving ring 33, a plurality of barriers are formed between the rotating shaft 22 and the outer shell 31 to block the air leakage path, realizing the sealing between the rotating shaft 22 and the top cover 41. However, during the long-term use of the sealing device, ordinary springs may have reduced elasticity due to fatigue, corrosion, etc., thus affecting the sealing performance. Therefore, by stacking a plurality of annular elastic sheets 52 inside the transmission sleeve 34, since the annular elastic sheet 52 is a wavy annular structure, it has higher strength and stiffness than ordinary springs and elastic sheets and is not easily deformed. Then, by clamping the clamp 55 on the annular elastic sheet 52, the multi-layer annular elastic sheets 52 are kept in a relatively stable overall structure, enabling the annular elastic sheet 52 to push the moving ring 33 through the push plate 53 to keep sealing with the static ring 32. Thus, the sealing component 3 and the elastic component 5 cooperate to solve the problem that there may be gaps in the sealing device, resulting in possible leakage of the vacuum emulsification sealing device, which is beneficial to improving the sealing performance of the emulsification sealing device. At the same time, it is also beneficial to maintain a stable sealing performance.
[0042] Furthermore, as Figure 2 shown, a motor 23 is fixedly connected to one side of the machine base 1 close to the rotating shaft 22. The output end of the motor 23 is fixedly connected to the rotating shaft 22. A homogenizing head 24 is fixedly connected to one end of the rotating shaft 22 away from the motor 23. A stirring rod 25 is fixedly connected to one end of the rotating shaft 22 close to the inside of the emulsification tank 21. Stirring blades 26 are fixedly connected to both the stirring rod 25 and the rotating shaft 22. By the cooperation of the rotating shaft 22 and the stirring rod 25, the stirring blades 26 are driven to rotate at a high speed, generating a strong shearing force on the material, fully mixing two or more immiscible liquids to form a uniform emulsion. At the same time, the shearing force can also break the agglomerates in the material to prevent particle precipitation and stratification.
[0043] Furthermore, as Figure 3As shown in the figure, a clamping block 6 is fixedly connected to one end of the moving ring 33 close to the transmission sleeve 34. A clamping groove 7 is formed at one end of the transmission sleeve 34 close to the clamping block 6. The moving ring 33 is clamped to the transmission sleeve 34 through the clamping block 6 and the clamping groove 7. By the cooperation of the clamping block 6 and the clamping groove 7, the moving ring 33 is clamped inside the transmission sleeve 34. Then, the transmission sleeve 34 is installed on the rotating shaft 22 through bolts. Thus, when the transmission sleeve 34 rotates following the rotating shaft 22, it can drive the moving ring 33 to rotate together.
[0044] Furthermore, as Figure 4 shown in the figure, a sliding groove 56 is formed on one side of the transmission sleeve 34 close to the fixture 55. The fixture 55 is slidably connected to the transmission sleeve 34 through the sliding groove 56. By sliding the fixture 55 inside the sliding groove 56, when the annular elastic sheet 52 deforms, the fixture 55 moves on the sliding groove 56 following the change of the annular elastic sheet 52, thereby ensuring the normal use of the annular elastic sheet 52.
[0045] Furthermore, as Figure 4 shown in the figure, a rubber block 57 is fixedly connected to one side of the fixture 55 close to the annular elastic sheet 52. A fixing groove 58 is formed on one side of the annular elastic sheet 52 close to the rubber block 57. The fixture 55 is clamped to the annular elastic sheet 52 through the rubber block 57 and the fixing groove 58. By pushing the annular elastic sheet 33, the rubber block 57 on the annular elastic sheet 52 is clamped inside the fixing groove 58, thereby facilitating the installation of the annular elastic sheet 52 and being beneficial to improving the installation efficiency.
[0046] In order to further improve the sealing effect of the emulsification sealing device and solve the problem of the gap between the emulsification tank 21 and the top cover 41, as Figure 6 shown in the figure, the closing assembly 4 includes a top cover 41 and a base 42. The top cover 41 is fixedly connected to the outer shell 31. The base 42 is fixedly connected to one end of the emulsification tank 21 close to the top cover 41. An inner groove 43 is formed on one side of the base 42 close to the top cover 41. The top cover 41 is clamped to the base 42 through the inner groove 43. A second sealing groove 45 is formed inside the base 42 close to the top cover 41. A second packing 44 is sleeved inside the second sealing groove 45. The hydraulic telescopic rod installed on the machine base 1 is used to push the top cover 41 towards the direction of the emulsification tank 21, so that the top cover 41 is inserted into the base 42 through the inner groove 43. At this time, the gap between the top cover 41 and the base 42 is sealed through the inner groove 43, thereby solving the problem of the gap between the emulsification tank 21 and the top cover 41, being beneficial to further improving the sealing performance of the emulsification sealing device and avoiding affecting the vacuum degree of the emulsification sealing device.
[0047] Working principle: As Figure 1 - Figure 6 shown in the figure:
[0048] During use: First, install the drive sleeve 34 on the rotating shaft 22 through bolts. Then, install a stationary ring 32 at the inner bottom of the housing 31. Stack multiple annular elastic sheets 52 together, push the fixture 55, so that the rubber block 57 on the fixture 55 is clamped inside the fixing groove 58 on the annular elastic sheet 52, making the fixture 55 clamp the multiple annular elastic sheets 52 together. Then, push the annular elastic sheet 33 and the fixture 55, so that the annular elastic sheet 52 and the fixture 55 are installed inside the drive sleeve 34 along the sliding groove 56. After that, place the push plate 53 on the annular elastic sheet 52, so that the support ring 51 and the limit posts 54 on the annular elastic sheet 52 are clamped inside the annular elastic sheet 52 to fix the annular elastic sheet 52. Then, the rotating shaft 22 drives the drive sleeve 34 to be inserted into the housing 31, ensuring that both ends of the housing 31 are sealed through the stationary ring 32 and the stationary ring 32, thereby forming multiple barriers inside the housing 31 to block the air leakage path and providing double protection. After the installation is completed, start the hydraulic telescopic rod provided on the machine base 1, so that the top cover 41 moves towards the base 42, and the top cover 41 is inserted into the base 42 through the inner groove 43, so that the inner groove 43 seals the gap existing between the top cover 41 and the base 42. Finally, start the motor 23, and the motor 23 drives the homogenizing head 24 and the stirring rod 25 to rotate through the rotating shaft 22. The homogenizing head 24 and the stirring blades 26 inside the emulsifying tank 21 mix rubber, emulsifier, etc. together through the strong shearing, dispersion, impact, etc. generated by the high-speed rotation, making the rubber particles evenly dispersed in the water phase to form a stable emulsion.
[0049] The above is only the preferred embodiment of the present invention, and it does not limit the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims
1. An emulsifying sealing device, comprising a machine base (1), an emulsifying component (2), and a sealing component (3), characterized in that, The emulsifying assembly (2) is arranged on the machine base (1), a closing assembly (4) is arranged on the emulsifying assembly (2), a sealing assembly (3) is arranged between the emulsifying assembly (2) and the closing assembly (4), and an elastic assembly (5) is arranged inside the sealing assembly (3); The emulsifying assembly (2) includes an emulsifying tank (21) and a rotating shaft (22), the emulsifying tank (21) is arranged on the machine base (1), and the rotating shaft (22) is arranged inside the emulsifying tank (21); The sealing assembly (3) includes a housing (31) and a stationary ring (32), the housing (31) is sleeved on the rotating shaft (22), a transmission sleeve (34) is arranged between the housing (31) and the rotating shaft (22), moving rings (33) are clamped at both ends of the housing (31), the stationary ring (32) is threadedly connected to one end of the housing (31) close to the moving ring (33), and a first packing (35) is sleeved on one end of the stationary ring (32) close to the moving ring (33); The elastic assembly (5) includes a support ring (51) and a circular elastic sheet (52), the support ring (51) is fixedly connected to one side of the transmission sleeve (34) close to the rotating shaft (22), a push plate (53) is arranged at one end of the transmission sleeve (34) close to the moving ring (33), the circular elastic sheet (52) is arranged between the support ring (51) and the push plate (53), limiting columns (54) are fixedly connected to one ends of the support ring (51) and the push plate (53) close to the circular elastic sheet (52), the circular elastic sheet (52) is clamped to the support ring (51) and the circular elastic sheet (52) through the limiting columns (54), the number of circular elastic sheets (52) arranged at both ends of the support ring (51) is four, and a clamp (55) is arranged on the circular elastic sheets (52) on the same side.
2. The emulsifying sealing device according to claim 1, wherein: A motor (23) is fixedly connected to one side of the machine base (1) close to the rotating shaft (22), the output end of the motor (23) is fixedly connected to the rotating shaft (22), a homogenizing head (24) is fixedly connected to one end of the rotating shaft (22) far from the motor (23), a stirring rod (25) is fixedly connected to one end of the rotating shaft (22) close to the inside of the emulsifying tank (21), and stirring blades (26) are fixedly connected to both the stirring rod (25) and the rotating shaft (22).
3. The sealing device for emulsification according to claim 2, characterized in that: A clamping block (6) is fixedly connected to one end of the moving ring (33) close to the transmission sleeve (34), a clamping groove (7) is opened at one end of the transmission sleeve (34) close to the clamping block (6), and the moving ring (33) is clamped to the transmission sleeve (34) through the clamping block (6) and the clamping groove (7).
4. The sealing device for emulsification according to claim 2, wherein: A sliding groove (56) is opened on one side of the transmission sleeve (34) close to the clamp (55), and the clamp (55) is slidably connected to the transmission sleeve (34) through the sliding groove (56).
5. The sealing device for emulsification according to claim 1, wherein: One side of the fixture (55) close to the annular elastic piece (52) is fixedly connected with a rubber block (57). A fixing groove (58) is formed on one side of the annular elastic piece (52) close to the rubber block (57). The fixture (55) is clamped with the annular elastic piece (52) through the rubber block (57) and the fixing groove (58).
6. The sealing device for emulsification according to claim 1, characterized in that: The closing assembly (4) includes a top cover (41) and a base (42). The top cover (41) is fixedly connected to the outer shell (31). The base (42) is fixedly connected to one end of the emulsifying tank (21) close to the top cover (41). An inner groove (43) is formed on one side of the base (42) close to the top cover (41). The top cover (41) is clamped with the base (42) through the inner groove (43). A second sealing groove (45) is formed on one side of the interior of the base (42) close to the top cover (41). A second packing (44) is sleeved in the second sealing groove (45).