High-efficiency energy-saving polyester cotton dye quantitative dispenser

Through the design of the high-efficiency and energy-saving polyester dye quantitative dispenser, the problems of uneven mixing of dyes and inaccurate dispensing are solved, uniform mixing and quantitative control of dyes are achieved, and the efficiency and environmental protection of the polyester-cotton dyeing process are improved.

CN223082718UActive Publication Date: 2025-07-11FOSHAN YAFANG DYEING & FINISHING CO LTD
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Patent Information

Application Number
CN202422193766.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-07-11
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

During the dyeing process of traditional polyester cotton, uneven mixing of dyes leads to color difference and unevenness, and the amount of dye is not controlled accurately, affecting product quality and increasing resource consumption.

Method used

The high-efficiency and energy-saving polyester-cotton dye quantitative dispenser is adopted to fully mix the dye by driving the movable rod and the stirring roller through the motor, and quantitative discharge is achieved by using the motor and the disc. Combining the synchronous belt and slider structure, ensuring uniform dispensing and precise control of the dye.

Benefits of technology

It improves the uniformity of dye mixing and accuracy of delivery, reduces labor intensity, improves work efficiency, and reduces resource consumption and production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of quantitative putting, and discloses an efficient energy-saving polyester cotton dye quantitative putting device which comprises a putting box, the top of the putting box is fixedly connected with a top plate, the middle of the top plate is rotationally connected with a first movable rod and a second movable rod, and the top of the first movable rod is fixedly connected with a second belt wheel. A first belt wheel is fixedly connected to the top of the second movable rod, synchronous belts sleeve the periphery of the first belt wheel and the periphery of the second belt wheel, stirring rollers are fixedly connected to the outer side of the first movable rod and the outer side of the second movable rod, a fixing plate is fixedly connected to the interior of the feeding box, and a driving assembly is arranged at the top of the top plate. The driving assembly is used for driving the second movable rod to rotate. According to the dye mixing device disclosed by the utility model, under the mutual cooperation of structures such as the motor I, the movable rod I, the belt wheel II, the synchronous belt, the movable rod II and the stirring roller, dye can be more sufficiently mixed conveniently, so that the labor intensity of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of quantitative feeding, in particular to an energy-efficient polyester-cotton dye quantitative feeder. Background Art

[0002] The polyester-cotton dye quantitative feeder aims to optimize the dyeing process by precisely controlling the amount of dye fed, so as to achieve the goals of high efficiency, energy conservation and environmental protection. This feeder can automatically feed the required dye in an appropriate and uniform manner into the dyeing system according to the set dyeing process parameters, ensuring the uniformity and consistency of dyeing. At the same time, by reducing dye waste and optimizing resource use, it reduces the consumption of water, electricity and thermal energy during the dyeing process, further reducing production costs and environmental burdens. In addition, this equipment is usually equipped with an intelligent control system, which is easy to operate and maintain, can adapt to various dyes and process requirements, and is widely used in the polyester-cotton dyeing process in the textile industry.

[0003] In the textile dyeing industry, the dyeing process of polyester-cotton fabrics has always been a complex and strict technical process. Traditional dyeing methods usually rely on manual or semi-automatic methods to feed dyes. This method is not only inefficient, but also prone to inaccurate control of the amount of dye fed, thus affecting the uniformity of dyeing and the final product quality. In addition, there are often deficiencies in the dye mixing process of traditional processes. Since the dyes cannot be fully and evenly dispersed during the dissolution and mixing stages, it is easy to cause quality problems such as color difference and unevenness in the dyed fabrics. Summary of the Utility Model

[0004] To make up for the above deficiencies, the utility model provides an energy-efficient polyester-cotton dye quantitative feeder, aiming to improve the problem that dyes often cannot be fully mixed during the mixing process in the existing technology. Since the dyes cannot be fully and evenly dispersed during the dissolution and mixing stages, color difference and unevenness occur in the dyed fabrics.

[0005] To achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The energy-efficient polyester-cotton dye quantitative feeder includes a feeding box. The top of the feeding box is fixedly connected with a top plate. The middle of the top plate is rotatably connected with a first movable rod and a second movable rod. The top of the first movable rod is fixedly connected with a second pulley. The top of the second movable rod is fixedly connected with a first pulley. Synchronous belts are sleeved on the outer peripheries of the first pulley and the second pulley. Stirring rollers are fixedly connected to the outer sides of the first movable rod and the second movable rod. A fixed plate is fixedly connected to the inside of the feeding box. A driving assembly is arranged on the top of the top plate, and the driving assembly is used to drive the second movable rod to rotate;

[0007] As a further description of the above technical solution:

[0008] The driving component includes a support frame, the support frame is fixedly connected to the top of the top plate, a first motor is fixedly connected to the middle of the support frame, and the top of the second movable rod is fixedly connected to the output end of the first motor;

[0009] As a further description of the above technical solution:

[0010] A regulating plate is slidably connected to the middle of the feeding box, a connecting rod is fixedly connected to one side of the regulating plate, a slider is fixedly connected to the end of the connecting rod away from the regulating plate, the slider is slidably connected to a sliding rod, a disc is fixedly connected to one end of the sliding rod, a power component is arranged on one side of the disc, and the power component is used for driving the disc to rotate;

[0011] As a further description of the above technical solution:

[0012] The power component includes a second motor, the second motor is fixedly connected to one side of the feeding box, and the middle of the disc is fixedly connected to the output end of the second motor;

[0013] As a further description of the above technical solution:

[0014] A limiting frame is fixedly connected to one side of the feeding box, and the connecting rod is slidably connected to the middle of the limiting frame;

[0015] As a further description of the above technical solution:

[0016] A plurality of material discharging grooves are formed in the middle of the fixed plate and the regulating plate, and the plurality of material discharging grooves are used for discharging dyes;

[0017] As a further description of the above technical solution:

[0018] A fixing frame is fixedly connected to the outside of the feeding box, and a feeding box is fixedly connected to the bottom of the feeding box;

[0019] As a further description of the above technical solution:

[0020] Operation panels are fixedly connected to both sides of the feeding box, and a transparent panel is fixedly connected to one side of the feeding box away from the operation panel.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the present utility model, the first motor drives the first movable rod to rotate. When the first movable rod rotates, it drives the second pulley to rotate simultaneously. When the second pulley rotates, it drives the first pulley to rotate simultaneously through the synchronous belt. When the first pulley rotates, it drives the second movable rod to rotate. When the second movable rod and the first movable rod rotate simultaneously, they drive a plurality of stirring rollers to move, so as to facilitate more sufficient mixing of the dye, thereby reducing the labor intensity of the staff and improving the work efficiency at the same time.

[0023] 2. In the present utility model, the second motor drives the disc to rotate. When the disc rotates, it drives the sliding rod to perform a circular motion. When the sliding rod moves, it drives the slider to perform a translation. When the slider performs a translation, it drives the connecting rod to move. When the connecting rod moves, it drives the adjusting plate to move simultaneously. When the adjusting plate moves, with the cooperation of the fixed plate, it can conveniently perform quantitative feeding of the dye, so as to facilitate discharging according to actual needs, thereby reducing the labor intensity of the staff and improving the accuracy at the same time. Description of the Drawings

[0024] Figure 1 It is a three-dimensional schematic diagram of the high-efficiency and energy-saving polyester-cotton dye quantitative dispenser proposed by the present utility model;

[0025] Figure 2 It is a structural schematic diagram of the transparent panel of the high-efficiency and energy-saving polyester-cotton dye quantitative dispenser proposed by the present utility model;

[0026] Figure 3 It is a structural schematic diagram of the stirring roller of the high-efficiency and energy-saving polyester-cotton dye quantitative dispenser proposed by the present utility model;

[0027] Figure 4 It is a structural schematic diagram of the sliding rod of the high-efficiency and energy-saving polyester-cotton dye quantitative dispenser proposed by the present utility model.

[0028] Legend Explanation:

[0029] 1. Feeding box; 2. Fixed frame; 3. Control panel; 4. Transparent panel; 5. Top plate; 6. Support frame; 7. First motor; 8. Adjusting plate; 9. Connecting rod; 10. Disc; 11. Limiting frame; 12. First movable rod; 13. Second movable rod; 14. Stirring roller; 15. First pulley; 16. Second pulley; 17. Synchronous belt; 18. Feeding box; 19. Fixed plate; 20. Second motor; 21. Sliding rod; 22. Slider. Detailed Implementation Modes

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0031] Referring to Figure 1 、 Figure 2 and Figure 3 , an embodiment provided by the present invention: a high-efficiency energy-saving polyester-cotton dye quantitative dispenser, which includes a dispensing box 1. The top of the dispensing box 1 is fixedly connected with a top plate 5. The middle of the top plate 5 is rotatably connected with a first movable rod 12 and a second movable rod 13. The top plate 5 can conveniently support the first movable rod 12 and the second movable rod 13, so that the first movable rod 12 and the second movable rod 13 can rotate conveniently. The top of the first movable rod 12 is fixedly connected with a second pulley 16. When the second pulley 16 rotates, it will drive the first movable rod 12 to rotate simultaneously. The top of the second movable rod 13 is fixedly connected with a first pulley 15. When the second movable rod 13 rotates, it will drive the first pulley 15 to rotate. Synchronous belts 17 are sleeved on the outer peripheries of the first pulley 15 and the second pulley 16. When the second pulley 16 rotates, it will drive the first pulley 15 to rotate simultaneously through the synchronous belt 17. Stirring rollers 14 are fixedly connected to the outer sides of the first movable rod 12 and the second movable rod 13. A fixing plate 19 is fixedly connected inside the dispensing box 1. When the second movable rod 13 and the first movable rod 12 rotate simultaneously, it will drive a plurality of stirring rollers 14 to move, so as to conveniently mix the dye more fully, thereby reducing the labor intensity of the staff and improving the work efficiency at the same time.

[0032] Referring to Figure 2 and Figure 3 , a driving assembly is provided on the top of the top plate 5. The driving assembly is used to drive the second movable rod 13 to rotate. The driving assembly includes a support frame 6. The support frame 6 is fixedly connected to the top of the top plate 5. The top plate 5 can conveniently support and fix the support frame 6. A first motor 7 is fixedly connected to the middle of the support frame 6. The support frame 6 can conveniently support the first motor 7, so that the first motor 7 can work better. The top of the second movable rod 13 is fixedly connected to the output end of the first motor 7. When the first motor 7 works, it can conveniently drive the second movable rod 13 to rotate.

[0033] Referring to Figure 3 and Figure 4, a regulating plate 8 is slidably connected to the middle of the delivery box 1. One side of the regulating plate 8 is fixedly connected to a connecting rod 9. When the connecting rod 9 moves, it will drive the regulating plate 8 to move simultaneously. When the regulating plate 8 moves, with the cooperation of the fixed plate 19, it is convenient to quantitatively discharge the dye, so that the feeding can be conveniently carried out according to actual needs, thereby reducing the labor intensity of the staff and improving the accuracy at the same time. One end of the connecting rod 9 far away from the regulating plate 8 is fixedly connected to a slider 22. When the slider 22 moves, it will drive the connecting rod 9 to move simultaneously. The slider 22 is slidably connected to a slide rod 21. When the slide rod 21 moves in a circular motion, it will drive the slider 22 to move simultaneously. One end of the slide rod 21 is fixedly connected to a disc 10. When the disc 10 rotates, it will drive the slide rod 21 to move in a circular motion.

[0034] Refer to Figure 4 , a power assembly is provided on one side of the disc 10. The power assembly is used to drive the disc 10 to rotate. The power assembly includes a second motor 20. The second motor 20 is fixedly connected to one side of the delivery box 1. The middle of the disc 10 is fixedly connected to the output end of the second motor 20. When the second motor 20 works, it can conveniently drive the disc 10 to rotate.

[0035] Refer to Figure 1 , Figure 3 and Figure 4 , a limiting frame 11 is fixedly connected to one side of the delivery box 1. The connecting rod 9 is slidably connected to the middle of the limiting frame 11. The limiting frame 11 can conveniently limit the connecting rod 9, so as to prevent the connecting rod 9 from deviating when moving. A plurality of discharging grooves are formed in the middle of the fixed plate 19 and the regulating plate 8. The plurality of discharging grooves are used for discharging the dye. A fixing frame 2 is fixedly connected to the outside of the delivery box 1. The fixing frame 2 can conveniently support the delivery box 1 and can also conveniently connect and fix the delivery box 1. A delivery box 18 is fixedly connected to the bottom of the delivery box 1. Control panels 3 are fixedly connected to both sides of the delivery box 1. The control panels 3 can conveniently enable the staff to control the overall operation of the equipment, thereby reducing the labor intensity of the staff. A transparent panel 4 is fixedly connected to one side of the delivery box 1 away from the control panel 3. The transparent panel 4 can conveniently enable the staff to observe the mixing situation inside the delivery box 1.

[0036] Working principle: When the dye is more fully mixed, the first motor 7 will operate. When the first motor 7 operates, it will drive the first movable rod 12 to rotate. When the first movable rod 12 rotates, it will drive the second pulley 16 to rotate simultaneously. When the second pulley 16 rotates, it will drive the first pulley 15 to rotate simultaneously through the synchronous belt 17. When the first pulley 15 rotates, it will drive the second movable rod 13 to rotate. When the second movable rod 13 and the first movable rod 12 rotate simultaneously, they will drive a plurality of stirring rollers 14 to move. When the plurality of stirring rollers 14 rotate, it is convenient to mix the dye more fully.

[0037] When quantitatively discharging the mixed dye, the second motor 20 will operate. When the second motor 20 operates, it will drive the disc 10 to rotate. When the disc 10 rotates, it will drive the slide bar 21 to perform circular motion. When the slide bar 21 moves, it will drive the slider 22 to translate. When the slider 22 translates, it will drive the connecting rod 9 to move. When the connecting rod 9 moves, it will drive the adjusting plate 8 to move simultaneously, thereby realizing reciprocating motion. When the adjusting plate 8 moves, it is convenient to quantitatively discharge the dye in cooperation with the fixed plate 19.

[0038] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. High-efficiency energy-saving polyester-cotton dye quantitative dispenser, including a dispensing box (1), characterized in that: The top of the feeding box (1) is fixedly connected with a top plate (5). The middle of the top plate (5) is rotatably connected with a first movable rod (12) and a second movable rod (13). The top of the first movable rod (12) is fixedly connected with a second pulley (16). The top of the second movable rod (13) is fixedly connected with a first pulley (15). The outer circumferences of the first pulley (15) and the second pulley (16) are both sleeved with a synchronous belt (17). Stirring rollers (14) are fixedly connected to the outer sides of the first movable rod (12) and the second movable rod (13). A fixing plate (19) is fixedly connected to the inside of the feeding box (1). A driving component is arranged on the top of the top plate (5), and the driving component is used to drive the second movable rod (13) to rotate.

2. The high-efficiency energy-saving polyester-cotton dye quantitative dispenser according to claim 1, wherein: The driving component includes a support frame (6). The support frame (6) is fixedly connected to the top of the top plate (5). A first motor (7) is fixedly connected to the middle of the support frame (6). The top of the second movable rod (13) is fixedly connected to the output end of the first motor (7).

3. The high-efficiency energy-saving polyester-cotton dye quantitative dispenser according to claim 1, characterized in that: A regulating plate (8) is slidably connected to the middle of the feeding box (1). One side of the regulating plate (8) is fixedly connected with a connecting rod (9). The end of the connecting rod (9) far away from the regulating plate (8) is fixedly connected with a slider (22). The slider (22) is slidably connected with a sliding rod (21). One end of the sliding rod (21) is fixedly connected with a disc (10). A power component is arranged on one side of the disc (10), and the power component is used to drive the disc (10) to rotate.

4. The high-efficiency energy-saving polyester-cotton dye quantitative dispenser according to claim 3, characterized in that: The power component includes a second motor (20). The second motor (20) is fixedly connected to one side of the feeding box (1). The middle of the disc (10) is fixedly connected to the output end of the second motor (20).

5. The high-efficiency energy-saving polyester-cotton dye metering dispenser according to claim 3, characterized in that: A limiting frame (11) is fixedly connected to one side of the feeding box (1). The connecting rod (9) is slidably connected to the middle of the limiting frame (11).

6. The high-efficiency energy-saving polyester-cotton dye quantitative dispenser according to claim 3, characterized in that: A plurality of material discharging grooves are formed in the middle of the fixing plate (19) and the regulating plate (8), and the plurality of material discharging grooves are used for discharging dyes.

7. The high-efficiency and energy-saving polyester-cotton dye quantitative dispenser according to claim 1, wherein: A fixing frame (2) is fixedly connected to the outside of the feeding box (1). A feeding box (18) is fixedly connected to the bottom of the feeding box (1).

8. The high-efficiency and energy-saving polyester-cotton dye quantitative dispenser according to claim 1, wherein: Operating panels (3) are fixedly connected to both sides of the feeding box (1). A transparent panel (4) is fixedly connected to the side of the feeding box (1) far away from the operating panel (3).