Adjusting type alkylation kettle
Through the design of the adjustable alkylating kettle, the problem of the inability to adjust the threshold value and lack of emergency functions in the prior art is solved, and the safety and functionality are improved, ensuring the safe termination of the reaction of the alkylating kettle under overpressure and temperature.
Patent Information
- Application Number
- CN202422042795.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The pressure alarms of existing alkylating kettles cannot adjust the pressure threshold according to actual needs, and lack emergency functions after reaching the threshold, which poses a risk of overtemperature and overpressure, reducing the effectiveness and functionality of use.
An adjustable alkylating kettle is designed to adjust the pressure detection threshold through piston assembly, fixing plate, spring, guide rod, pressing plate and stroke switch, and when the pressure exceeds the threshold, the pressure is released using the water pipe, long pipe, cylinder and pumping assembly, and at the same time, the quencher is sent to terminate the reaction.
The pressure detection threshold is adjusted according to demand, which improves the safety of the alkylating kettle and the functionality of the pressure alarm, prevents overtemperature and overpressure, and improves the safety and controllability of the reaction.
Smart Images

Figure CN223082760U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of alkylation kettles, in particular to an adjustable alkylation kettle. Background Art
[0002] An alkylation kettle is one of the most common alkylation reactor devices. It usually consists of a kettle body, a stirrer, a heater, a cooler, a feed inlet, a discharge outlet, etc. Reactants react inside the kettle body and are evenly mixed and the reaction is completed with the help of the stirrer.
[0003] The kettle body of the alkylation kettle is usually made of an alloy material with high temperature resistance and corrosion resistance. Its design should ensure good heat conductivity and sufficient reaction space to meet the reactions of different scales and production requirements.
[0004] An alkylation kettle pressure alarm disclosed in the prior art with the publication number CN220924652U includes a short pipe fixedly arranged on and communicated with the alkylation kettle. One end of the short pipe away from the alkylation kettle is connected and communicated with a pipe body. One end of the pipe body away from the short pipe is hermetically provided with a cover. A piston block is hermetically and slidably arranged inside the pipe body. A pressure sensor is fixedly arranged on the inner wall of the cover. An annular plate is sleeved outside the pressure sensor and the annular plate is fixedly connected with the inner wall of the pipe body.
[0005] This alkylation kettle pressure alarm determines whether the pressure of the alkylation kettle reaches the threshold value through the cooperation of components such as a spring and a pressure sensor. However, its pressure threshold value cannot be adjusted according to actual needs, which reduces its use effect. At the same time, when the threshold value is reached, it does not have an emergency function, and there are risks such as overheating and overpressure of the alkylation kettle, which also reduces the functionality of the pressure alarm. Therefore, improvements are proposed. Content of the Utility Model
[0006] The utility model is proposed to solve the shortcomings existing in the prior art, and provides an adjustable alkylation kettle.
[0007] To achieve the above object, the utility model adopts the following technical scheme: An adjustable alkylation kettle includes a kettle body. A piston assembly is fixedly penetrated through the top of the kettle body. The movable end of the piston assembly is fixedly connected with a fixing plate. A spring and a guide rod are fixedly connected to the top of the fixing plate, and the spring is sleeved on the outer surface of the guide rod. A pressing plate is fixedly installed on one side of the outer surface of the fixing plate. A travel switch is fixedly installed on one side of the top of the piston assembly;
[0008] A lifting assembly is installed on the top of the piston assembly, and the guide rod penetrates through the movable end of the lifting assembly;
[0009] A water distribution pipe is provided inside the kettle body, a long tube is fixedly passed through one side of the top of the water distribution pipe, and the long tube passes through the kettle body and is fixedly connected thereto, a cylinder is fixedly passed through the top of the long tube, a large piston is sealed and slidably provided on the inner surface of the cylinder, and a pumping assembly is passed through the cylinder and the piston assembly.
[0010] Furthermore, the piston assembly includes a piston cylinder, and the piston cylinder is fixedly connected to the kettle body. A small piston is sealed and slidably provided inside the piston cylinder. A piston rod is fixedly connected to the top of the small piston. The piston rod passes through the piston cylinder and is fixedly connected to the fixed plate. The gas can push the piston rod to move through the small piston.
[0011] Furthermore, the lifting assembly includes a vertical rod, and the vertical rod is fixedly connected to the piston cylinder. A knob is provided on the top of the vertical rod, and a screw is fixedly connected to the bottom of the knob. The screw passes through the vertical rod and is rotatably connected thereto. A sliding seat is threadedly sleeved on the outer surface of the screw, and the sliding seat is slidably sleeved on the outer surface of the guide rod, so that the position of the sliding seat can be changed.
[0012] Furthermore, the slide seat and the vertical rod fit and slide together, and the spring abuts against the slide seat, and the vertical rod has a limiting effect on the slide seat, which can ensure the stability of the movement of the slide seat.
[0013] Furthermore, the pumping assembly includes an air pump, and the air pump is fixedly mounted on an outer wall of one side of the cylinder. A first connecting pipe is fixedly connected between the input end of the air pump and the piston cylinder, and a second connecting pipe is fixedly connected between the output end of the air pump and the cylinder, which is conducive to transporting the gas into the cylinder.
[0014] Furthermore, a liquid inlet pipe is fixedly passed through one side of the bottom of the cylinder, and the liquid inlet pipe can be connected to the existing pump conveying equipment, which is conducive to conveying the quenching agent into the cylinder. An exhaust pipe is fixedly passed through the top of the cylinder, and the exhaust pipe can be connected to the existing filtering equipment to avoid exhaust gas polluting the environment.
[0015] Furthermore, a quencher is provided inside the cylinder and is located below the large piston. The main function of the quencher is to reduce the temperature of the surface of the combustion object so that it cannot maintain the combustion reaction.
[0016] Beneficial effects of the utility model:
[0017] When the utility model is in use, for the adjustable alkylation kettle, by setting the piston assembly, fixed plate, spring, guide rod, pressing plate, lifting assembly and travel switch, the height of the travel switch can be adjusted as needed, so as to adjust the pressure detection threshold, enabling it to meet the actual use requirements. Then, by setting the water distribution pipe, long pipe, cylinder, pumping assembly and large piston, after the pressure in the kettle body reaches the threshold, while releasing the pressure, the quenching agent can be sent into the kettle body to assist in terminating the reaction, enhancing the safety of using the alkylation kettle and also enhancing the functionality of the pressure alarm. Brief Description of the Drawings
[0018] In order to more clearly illustrate the technical solution of the present utility model, the drawings required for use in the following description of the specific implementation manners will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0019] Figure 1 : Perspective view of the present utility model;
[0020] Figure 2 : Cross-sectional view of the present utility model;
[0021] Figure 3 : Of the present utility model Figure 2 Enlarged view of part A;
[0022] Figure 4 : Structural schematic diagram of the lifting assembly of the present utility model.
[0023] The reference numerals are as follows:
[0024] 1, kettle body; 2, cylinder; 3, long pipe; 4, water distribution pipe; 5, air pump; 6, vertical rod; 7, first connecting pipe; 8, piston rod; 9, small piston; 10, piston cylinder; 11, second connecting pipe; 12, exhaust pipe; 13, large piston; 14, liquid inlet pipe; 15, knob; 16, guide rod; 17, sliding seat; 18, spring; 19, screw rod; 20, travel switch; 21, fixed plate; 22, pressing plate. Detailed Description of the Preferred Embodiments
[0025] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present utility model.
[0026] Such as Figures 1 to 4As shown in the figure, it relates to a regulating alkylation kettle, including a kettle body 1. A piston assembly is fixedly penetrated through the top of the kettle body 1. The movable end of the piston assembly is fixedly connected with a fixing plate 21. A spring 18 and a guide rod 16 are fixedly connected to the top of the fixing plate 21, and the spring 18 is sleeved on the outer surface of the guide rod 16. A pressing plate 22 is fixedly installed on one side of the outer surface of the fixing plate 21. A travel switch 20 is fixedly installed on one side of the top of the piston assembly. The piston assembly includes a piston cylinder 10. The travel switch 20 is fixedly installed on the top of the piston cylinder 10. An alarm can be installed on one side of the outer surface of the piston cylinder 10. The travel switch 20 can control the start of the alarm, and the piston cylinder 10 is fixedly penetrated with the kettle body 1. A small piston 9 is hermetically slid in the piston cylinder 10. The top of the small piston 9 is fixedly connected with a piston rod 8, and the piston rod 8 penetrates through the piston cylinder 10 and is fixedly connected with the fixing plate 21. When the internal pressure of the kettle body 1 reaches the set value, it will overcome the elastic force of the spring 18, thereby pushing the small piston 9 and the piston rod 8 to rise.
[0027] A lifting assembly is installed on the top of the piston assembly, and the guide rod 16 penetrates through the movable end of the lifting assembly. The lifting assembly includes a vertical rod 6, and the vertical rod 6 is fixedly connected with the piston cylinder 10. A knob 15 is provided at the top of the vertical rod 6. The bottom of the knob 15 is fixedly connected with a screw rod 19, and the screw rod 19 penetrates through the vertical rod 6 and is rotatably connected with it. A sliding seat 17 is threadedly sleeved on the outer surface of the screw rod 19, and the sliding seat 17 is slidably sleeved on the outer surface of the guide rod 16. The sliding seat 17 is slidably attached to the vertical rod 6, and the spring 18 abuts against the sliding seat 17. By rotating the knob 15, the knob 15 can drive the screw rod 19 to rotate, the screw rod 19 drives the sliding seat 17 to move, and the sliding seat 17 drives the travel switch 20 to move, thereby changing the degree of compression of the spring 18, and also changing the moving resistance of the fixing plate 21.
[0028] A water distribution pipe 4 is provided inside the kettle body 1. A long pipe 3 is fixedly penetrated through one side of the top of the water distribution pipe 4. An electric control valve can be installed on the long pipe 3 to facilitate controlling the opening and closing of the long pipe 3, and the long pipe 3 penetrates through the kettle body 1 and is fixedly connected with it. A cylinder 2 is fixedly penetrated through the top of the long pipe 3. A large piston 13 is hermetically slid on the inner surface of the cylinder 2. A pumping assembly is jointly penetrated between the cylinder 2 and the piston assembly. The pumping assembly includes an air pump 5, and the air pump 5 is fixedly installed on the outer wall of one side of the cylinder 2. The input end of the air pump 5 and the piston cylinder 10 are jointly fixedly penetrated with a first connecting pipe 7. An electromagnetic control valve is installed on the first connecting pipe 7, which is beneficial to controlling the opening and closing of the first connecting pipe 7. The output end of the air pump 5 and the cylinder 2 are jointly fixedly penetrated with a second connecting pipe 11.
[0029] A liquid inlet pipe 14 is fixedly penetrated through one side of the bottom of the cylinder 2. An electric control valve can be installed on the liquid inlet pipe 14 to control the opening and closing of the liquid inlet pipe 14. An exhaust pipe 12 is fixedly penetrated through the top of the cylinder 2. An electromagnetic valve is installed on the exhaust pipe 12 to control the opening and closing of the exhaust pipe 12.
[0030] A quenching agent is provided inside the cylinder 2, and the quenching agent is located below the large piston 13. The quenching agent can prevent the reaction inside the kettle body 1.
[0031] Working principle: The liquid inlet pipe 14 can be connected to an existing pump conveying device, which is beneficial for conveying the quenching agent into the cylinder 2. When the quenching agent enters the cylinder 2, it pushes the large piston 13 to rise, and the gas in the upper part of the large piston 13 is pushed out through the exhaust pipe 12. The exhaust pipe 12 can be communicated with an existing filtration device in the prior art to avoid polluting the environment with the discharged gas; during the reaction process of the kettle body 1, if the internal pressure of the kettle body 1 is abnormal and exceeds a certain value, it will push the small piston 9 and the piston rod 8 to rise. The piston rod 8 will push the fixed plate 21 and the pressing plate 22 to rise until the pressing plate 22 contacts the travel switch 20. Then the air pump 5 operates to send the gas inside the kettle body 1 into the cylinder 2. At this time, the long pipe 3 opens, and the gas entering the cylinder 2 will push the large piston 13 to move downward, conveying the quenching agent into the long pipe 3 and then discharging it through the water distribution pipe 4, which can prevent the reaction. After a period of time, the exhaust pipe 12 opens, and the gas is discharged through the exhaust pipe 12.
[0032] The above-described preferred embodiments of the present invention disclosed are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to only the specific implementation manners. Obviously, according to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the relevant technical field can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A regulated alkylation kettle, comprising a kettle body (1), characterized in that: A piston assembly is fixedly penetrated through the top of the kettle body (1). The movable end of the piston assembly is fixedly connected to a fixing plate (21). The top of the fixing plate (21) is fixedly connected to a spring (18) and a guide rod (16). The spring (18) is sleeved on the outer surface of the guide rod (16). One side of the outer surface of the fixing plate (21) is fixedly installed with a pressing plate (22). One side of the top of the piston assembly is fixedly installed with a travel switch (20); The top of the piston assembly is installed with a lifting assembly, and the guide rod (16) penetrates through the movable end of the lifting assembly; A water distribution pipe (4) is arranged inside the kettle body (1). One side of the top of the water distribution pipe (4) is fixedly penetrated through with a long pipe (3). The long pipe (3) penetrates through the kettle body (1) and is fixedly connected thereto. The top of the long pipe (3) is fixedly penetrated through with a cylinder (2). A large piston (13) is hermetically slid inside the inner surface of the cylinder (2). A pumping assembly is commonly penetrated between the cylinder (2) and the piston assembly.
2. The adjustable alkylation kettle according to claim 1, characterized in that: The piston assembly includes a piston cylinder (10), and the piston cylinder (10) is fixedly penetrated through with the kettle body (1). A small piston (9) is hermetically slid inside the piston cylinder (10). The top of the small piston (9) is fixedly connected to a piston rod (8). The piston rod (8) penetrates through the piston cylinder (10) and is fixedly connected to the fixing plate (21).
3. The adjustable alkylation kettle according to claim 2, wherein: The lifting assembly includes a vertical rod (6), and the vertical rod (6) is fixedly connected to the piston cylinder (10). A knob (15) is arranged at the top of the vertical rod (6). The bottom of the knob (15) is fixedly connected to a screw rod (19). The screw rod (19) penetrates through the vertical rod (6) and is rotatably connected thereto. A sliding seat (17) is threadedly sleeved on the outer surface of the screw rod (19). The sliding seat (17) is slidably sleeved on the outer surface of the guide rod (16).
4. The adjustable alkylation kettle according to claim 3, wherein: The sliding seat (17) is slidably attached to the vertical rod (6), and the spring (18) abuts against the sliding seat (17).
5. The adjustable alkylation kettle according to claim 2, wherein: The pumping assembly includes an air pump (5), and the air pump (5) is fixedly installed on the outer wall of one side of the cylinder (2). The input end of the air pump (5) and the piston cylinder (10) are commonly fixedly penetrated through with a first connecting pipe (7). The output end of the air pump (5) and the cylinder (2) are commonly fixedly penetrated through with a second connecting pipe (11).
6. The adjustable alkylation kettle according to claim 1, characterized in that: One side of the bottom of the cylinder (2) is fixedly penetrated through with a liquid inlet pipe (14). The top of the cylinder (2) is fixedly penetrated through with an exhaust pipe (12).
7. The adjustable alkylation kettle according to claim 1, wherein: A quenching agent is arranged inside the cylinder (2), and the quenching agent is located below the large piston (13).
Citation Information
Patent Citations
Automatic packing device for wet tissues
CN220924652U