Ultralow-temperature wall-breaking and ultramicro-separating device for herbaceous plants

Abstract

The utility model relates to a wall breaking device, in particular to an ultralow-temperature wall breaking and ultra-micro separation device for herbaceous plants. The ultra-low-temperature wall-breaking and ultra-micro-separating device for the herbaceous plants comprises a bottom plate, an equipment shell, a wall-breaking cylinder, a crushing rolling frame and the like, the equipment shell is welded to the top of the bottom plate, the guide plates are fixedly arranged on the front side and the rear side of the right portion of the inner side of the equipment shell, the wall breaking barrel is rotationally installed on the left portion of the inner side of the equipment shell, and the crushing rolling frame is rotationally installed in the wall breaking barrel. The wall breaking mechanism is connected with the refrigerating machine to cool the wall breaking mechanism and materials during wall breaking, so that the problems that the breaking rolling frame rotating at a high speed is rubbed with the materials to increase the temperature, the service life of parts of the wall breaking machine is shortened due to overhigh temperature, and the nutritional ingredients and the taste of herbaceous plants are damaged are solved; during wall breaking, the refrigeration equipment can keep food at an extremely low temperature, microorganisms on herbaceous plants are killed to a certain degree, growth and reproduction of the herbaceous plants are slowed down, and the storage life is prolonged.

Description

Technical Field

[0001] The utility model relates to a wall-breaking device, in particular to an ultra-low temperature wall-breaking and superfine differential device for herbaceous plants. Background Art

[0002] A wall-breaking machine is a food processing device that breaks the cell walls in food through a high-speed rotating blade, making nutrients such as vitamins, minerals, and proteins in the food more easily absorbed and digested by the human body.

[0003] When it is necessary to prepare herbaceous plants into powdery materials, the rotation speed of the blade during the operation of the wall-breaking machine can reach thousands or even tens of thousands of revolutions per minute, generating high-speed centrifugal force and impact force to crush the dried herbaceous plants into tiny particles. However, when the high-speed rotating blade of the wall-breaking machine rubs against the material, a relatively high temperature will be generated. Under long-term operation, it will cause the wall-breaking and crushing components of the wall-breaking machine to overheat and be damaged, increasing the equipment usage cost. At the same time, the excessive temperature will cause the nutrients and taste of the food material to be damaged during wall-breaking, affecting production. Content of the Utility Model

[0004] In order to overcome the disadvantages that when the high-speed rotating blade of the wall-breaking machine rubs against the material, a relatively high temperature will be generated. Under long-term operation, it will cause the wall-breaking and crushing components of the wall-breaking machine to overheat and be damaged, increasing the equipment usage cost. At the same time, the excessive temperature will cause the nutrients and taste of the food material to be damaged during wall-breaking, affecting production. The purpose is to provide an ultra-low temperature wall-breaking and superfine differential device for herbaceous plants that cools the wall-breaking mechanism and the material during wall-breaking, avoids the temperature rise caused by the friction between the high-speed rotating crushing roller frame and the material. The excessive temperature will reduce the service life of the wall-breaking machine components and damage the nutrients and taste of the herbaceous plants. At the same time, certain disinfection of microorganisms on the herbaceous plants is carried out at low temperature to slow down their growth and reproduction and extend the storage period.

[0005] Technical solution: A cryogenic wall-breaking and superfine differential device for herbaceous plants, comprising a bottom plate, a device housing, a guide plate, a lifting adjustment group, a wall-breaking motor, a wall-breaking cylinder, a cylinder cover, a cylinder, a crushing roller frame, an air layer, a refrigerator, a diversion pipe and a feed hopper. The device housing is welded to the top of the bottom plate. Guide plates are fixedly arranged on both the front and rear sides of the right part inside the device housing. The wall-breaking cylinder is rotatably installed on the left part inside the device housing. A crushing roller frame is rotatably installed inside the wall-breaking cylinder. The crushing roller frame consists of a roller shaft and no less than four crushing knife frames evenly spaced inside the wall-breaking cylinder. Arc-shaped grooves are formed on the guide plates. A wall-breaking motor is slidably arranged between the arc-shaped grooves of the guide plates. The right end of the roller shaft of the crushing roller frame is fixedly connected to the output shaft of the wall-breaking motor. The crushing roller frame is driven by the wall-breaking motor to rotate at high speed. An air layer is arranged inside the wall-breaking cylinder. The refrigerator is fixedly connected to the rear part of the device housing. The refrigerator is connected and communicated with the air layer of the wall cylinder through a diversion pipe. A lifting adjustment group is connected between the upper parts of the guide plates. The lifting adjustment group consists of a wire-reeling motor, a wire wheel and a steel cable. The steel cable is wound around the wire wheel. One end of the steel cable is connected to the upper part of the wall-breaking motor. When the lifting adjustment group works, the wire wheel rotates under the drive of the wire-reeling motor to wind or unwind the steel cable, thereby adjusting the position of the wall-breaking motor in the guide arc-shaped groove, and thus driving the wall-breaking cylinder to rotate up and down at an angle. The cylinder cover is slidably arranged on the left inner wall of the device housing. The right part of the cylinder cover coincides with the opening of the wall-breaking cylinder. The cylinder is fixedly installed on the left side of the device housing. The right end of the movable rod of the cylinder penetrates into the device housing and is fixedly connected to the left side surface of the cylinder cover. The feed hopper is welded to the upper left part of the device housing. The lower material leakage opening of the feed hopper is obliquely arranged.

[0006] As a preferred technical solution of the present utility model, it further comprises cutting tools. Six cutting tools are evenly arranged at intervals in a ring on the inner wall of the wall-breaking cylinder. The edge of one side of the cutting tool is slightly higher than the inner wall of the wall-breaking cylinder.

[0007] As a preferred technical solution of the present utility model, it further comprises crushing rollers, a gear set and a driving motor. Crushing rollers are rotatably arranged on both the left and right sides of the upper part inside the feed hopper. A gear set is installed at the front part of the six crushing rollers. The gear set consists of two identical gears and meshes with each other. The driving motor is installed at the rear side of the upper left part of the device housing. The output shaft of the driving motor is fixedly connected to the rear part of the right crushing roller. When the driving motor rotates, it drives the two crushing rollers to rotate synchronously and in opposite directions through the gear set.

[0008] As a preferred technical solution of the present utility model, it further comprises a receiving hopper. The receiving hopper is slidably arranged on the left side inside the bottom plate.

[0009] As a preferred technical solution of the present utility model, it further comprises a partition plate. The partition plate is welded to the left part inside the device housing. A square groove is formed on the partition plate. The left part of the wall-breaking cylinder penetrates into the square groove. The lower part of the partition plate is obliquely arranged.

[0010] As a preferred technical solution of the utility model, a flexible shielding curtain is arranged at the square groove on the partition for covering.

[0011] Compared with the prior art, the utility model has the following advantages: the utility model connects a refrigerator to the wall breaking mechanism to cool down the wall breaking mechanism and the material during wall breaking, thereby avoiding the friction and heating between the high-speed rotating crushing roller and the material. Excessive temperature will shorten the life of the wall breaking machine components and destroy the nutritional components and taste of the herbal plants. The refrigeration equipment can keep the food at an extremely low temperature during wall breaking, disinfect the microorganisms on the herbal plants to a certain extent, slow down their growth and reproduction, and extend the shelf life.

[0012] When the utility model breaks the wall of herb plants for feeding, two crushing rollers rotating in opposite directions are arranged to pre-treat the materials, thereby reducing the time required for the materials to be broken and crushed in the wall-breaking cylinder, thus saving time costs.

[0013] The utility model uses the rotating cutting of the crushing roller frame to squeeze and collide with the cutter installed in the wall of the wall breaking cylinder while the stirred material is crushed, and the crushing process is accelerated and the wall breaking efficiency is improved through the cooperation of the cutter and the rotating crushing roller frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the first three-dimensional structure of the utility model.

[0015] Figure 2 This is a schematic diagram of the second three-dimensional structure of the utility model.

[0016] Figure 3 It is a cross-sectional view of the wall breaking mechanism of the utility model in working state.

[0017] Figure 4 It is a cross-sectional view of the wall breaking mechanism of the utility model in the material-waiting state.

[0018] Figure 5 It is a three-dimensional structural schematic diagram of the refrigeration mechanism and the wall breaking mechanism of the utility model.

[0019] Figure 6 It is a cross-sectional view of the wall-breaking cylinder, crushing roller frame and other components of the utility model.

[0020] The names and serial numbers of the parts in the figure are: 1-bottom plate, 2-equipment housing, 3-guide plate, 4-lifting adjustment group, 6-wall breaking motor, 7-wall breaking cylinder, 71-cylinder cover, 72-cylinder, 8-crushing roller frame, 81-air partition, 82-knife, 9-refrigeration machine, 91-guide pipe, 10-feed hopper, 101-crushing roller, 102-gear group, 103-transmission motor, 11-receiving hopper, 12-partition. DETAILED DESCRIPTION

[0021] The following is only a preferred embodiment of the present utility model, and does not limit the protection scope of the present utility model accordingly.

[0022] Embodiment 1: A cryogenic wall-breaking and superfine differential device for herbaceous plants, as Figures 1-6 shown, comprising a bottom plate 1, a device housing 2, a guide plate 3, a lifting adjustment group 4, a wall-breaking motor 6, a wall-breaking cylinder 7, a cylinder cover 71, a cylinder 72, a crushing roller frame 8, an air layer 81, a refrigerator 9, a diversion pipe 91 and a feed hopper 10. The bottom plate 1 is welded to the top of the device housing 2. The device housing 2 is made of a material with strong rigidity, and a buffer or sound insulation layer should be provided inside the device housing 2. The guide plates 3 are arranged in parallel. The wall-breaking cylinder 7 is rotatably installed on the left side inside the device housing 2. The wall-breaking cylinder 7 is made of a metal with a hard texture, a surface that is not easily oxidized and is polished smoothly. Dry herbaceous plants that need to be pulverized and differentiated are put into the wall-breaking cylinder 7. A crushing roller frame 8 is rotatably installed in the wall-breaking cylinder 7. The crushing roller frame 8 consists of a roller shaft and no less than four knife holders for crushing materials evenly spaced in the wall-breaking cylinder 7. The knife holders are composed of multiple blades arranged in a ring. The blades are of high hardness and are relatively sharp. When the crushing roller frame rotates, it will rotate and cut and break the herbaceous plants in the wall-breaking cylinder;

[0023] On both the front and back sides of the right part inside the equipment housing 2, there are guide plates 3 fixedly welded. Arc-shaped grooves are opened on the guide plates 3. A wall-breaking motor 6 is slidably arranged between the arc-shaped grooves of the guide plates 3. The wall-breaking motor 6 slides smoothly within the guide plates 3. The right end of the roller shaft of the crushing roller frame 8 is fixedly connected to the output shaft of the wall-breaking motor 6. The crushing roller frame 8 is driven by the wall-breaking motor 6 to rotate at high speed. An air layer 81 is arranged inside the wall-breaking cylinder 7. The rear part of the equipment housing 2 is fixedly connected with a refrigerator 9. The refrigerator 9 is connected and communicated with the air layer 81 of the wall-breaking cylinder 7 through a diversion pipe 91. There are two diversion pipes 91, which are respectively used for flowing in cold flow and circulating out cold flow. The cold flow produced by the refrigerator 9 flows into the air layer 81 on the wall-breaking cylinder through the diversion pipe 91. The low temperature inside the air layer 81 will be conducted to the internal cavity of the wall-breaking cylinder 7 through the metal inner wall of the wall-breaking cylinder 7 to cool the inside of the wall-breaking cylinder 7. The purpose of setting the refrigerator 9 is to cool the crushing roller frame 8 and the materials during operation inside the wall-breaking cylinder 7 to prevent the internal temperature from being too high. A lifting and adjusting group 4 is connected between the upper parts of the guide plates 3. The lifting and adjusting group 4 is composed of a wire-reeling motor, a wire wheel, and a steel cable. The steel cable is wound around the wire wheel. One end of the steel cable is connected to the upper part of the wall-breaking motor 6. When the lifting and adjusting group 4 works, the wire wheel rotates under the drive of the wire-reeling motor to wind or unwind the steel cable, thereby adjusting the position of the wall-breaking motor 6 in the guiding arc-shaped groove, and then driving the wall-breaking cylinder 7 to rotate up and down at the connection point with the inside of the equipment housing, so as to change the position and orientation of the mouth of the wall-breaking cylinder 7, and realize the rapid progress of the feeding and discharging work. A cylinder cover 71 is slidably arranged on the left inner wall of the equipment housing 2. The right part of the cylinder cover 71 coincides with the opening of the wall-breaking cylinder 7. When the cylinder cover 71 is connected to the wall-breaking cylinder 7, the cylinder cover 71 will completely seal the wall-breaking cylinder 7. During equipment processing, the materials will not leak out of the wall-breaking cylinder 7. A cylinder 72 is fixedly installed on the left side of the equipment housing 2. The right end of the movable rod of the cylinder 72 penetrates into the equipment housing 2 and is fixedly connected to the left side surface of the cylinder cover 71. The cylinder 72 is used to push or pull the cylinder cover 71. When the movable rod of the cylinder 72 is completely retracted, the cylinder cover 71 will not affect the rotation of the wall-breaking cylinder 7. A feed hopper 10 is welded on the upper left part of the equipment housing 2. The lower material leakage opening of the feed hopper 10 is obliquely arranged.

[0024] Initially, the refrigerator 9 is in working condition. The cold flow of the refrigerator 9 flows into the air layer 81 inside the breaking cylinder 7 through the diversion pipe 91 to cool the breaking cylinder 7. The breaking motor 6 is in the lower position inside the arc-shaped groove. The wire reel of the lifting and adjusting group 4 is in the unwinding state. The movable rod of the cylinder 72 is in the retracted state. The mouth of the breaking cylinder 7 is inclined upward to the left, and the mouth of the breaking cylinder 7 is located below the feeding hopper 10. When feeding materials into the feeding hopper 10, the fed materials will slide down through the inclined plate at the lower part of the feeding hopper 10 into the breaking cylinder 7. And under the action of gravity, the materials will slide to the bottom of the breaking cylinder 7. When the materials are put into the breaking cylinder 7, control the winding motor of the lifting and adjusting group 4 to wind the wire reel. The steel cable pulls the breaking motor 6 and the breaking cylinder 7 to rotate. When the breaking motor 6 is at the middle position of the arc-shaped groove, control the winding motor to stop working. At this time, the body of the breaking cylinder 7 is in a relatively horizontal state. The mouth of the breaking cylinder 7 and the cylinder cover 71 are in a horizontal concentric position. Control the cylinder 72 to extend the movable rod, drive the cylinder cover 71 to move to the right, close the breaking cylinder 7, and carry out a certain amount of positioning and support for the breaking cylinder 7. Then, start the breaking motor 6. The breaking motor 6 rotates to drive the crushing roller frame 8 to rotate at a high speed, and superfine pulverize the herbal plants in the breaking cylinder 7. Under the action of the refrigerator 9, the pulverizing process is carried out in a preset low-temperature environment throughout. After the pulverizing is completed, control the wall breaker to stop, and the crushing roller frame stops rotating. The herbal plants in the breaking cylinder 7 are in a fine powder state at this time. Then, control the cylinder 72 to open the cylinder cover 71, and drive the mouth of the breaking cylinder 7 to tilt downward through the lifting and adjusting group 4. The powder in the barrel slides down under the action of gravity to complete the breaking work.

[0025] Embodiment 2: On the basis of Embodiment 1, as Figure 6 shown, it further includes a cutter 82. Six cutters 82 are annularly and evenly arranged on the inner wall of the breaking cylinder 7 at intervals. One side edge of the cutter 82 is slightly higher than the inner wall of the breaking cylinder 7. The cutter 82 has a relatively high hardness, and the edge of the protruding part of the cutter 82 is relatively sharp.

[0026] As Figures 1-4 shown, it further includes a crushing roller 101, a gear set 102, and a driving motor 103. Crushing rollers 101 are rotatably arranged on the upper left and right sides of the inner side of the feeding hopper 10. A gear set 102 is installed at the front of the six crushing rollers 101. The gear set 102 is composed of two identical gear sets 102 and meshes with each other. A motor is installed at the rear side of the upper left part of the equipment housing 2. The output shaft of the driving motor 103 is fixedly connected to the rear part of the right crushing roller 101. When the driving motor 103 rotates, through the gear set 102, it drives the two crushing rollers 101 to rotate synchronously and in opposite directions. Threaded metal protrusions are arranged on the crushing rollers 101. The purpose is to perform a preliminary extrusion and crushing treatment on the structure of the herbal plant raw materials.

[0027] As Figure 1, Figure 2 and Figure 4 As shown, it further includes a material receiving hopper 11. The material receiving hopper 11 for receiving the crushed raw materials is slidably arranged on the left side inside the bottom plate 1.

[0028] Initially, the mouth of the breaking cylinder 7 is in the upward waiting state for materials. The driving motor 103 rotates counterclockwise, driving the right-side breaking roller 101 to rotate counterclockwise, and driving the left-side breaking roller 101 to rotate clockwise through the gear set 102. Place the herbal plants to be broken between the two breaking rollers 101. While the breaking rollers 101 convey the materials downward, they pre-break the original structure of the herbal plants, facilitating the acceleration of the subsequent progress of crushing the raw materials. When the breaking roller frame 8 in the breaking cylinder 7 rotates, the materials in the breaking cylinder 7 will tumble in the cylinder under the rotary cutting of the breaking roller frame 8. The agitated materials will be crushed while being squeezed and impacted by the cutting tools 82 installed in the inner wall of the breaking cylinder 7, and are crushed. Through the cooperation of the cutting tools 82 and the rotating breaking roller frame 8, the crushing process is accelerated, and the breaking efficiency is improved. After the breaking is completed, the breaking cylinder 7 is tilted through the lifting adjustment group 4, and the powder is poured into the material receiving hopper 11.

[0029] It further includes a partition plate 12. The partition plate 12 is welded to the left part inside the equipment housing 2. A square groove is opened on the partition plate 12. The left part of the breaking cylinder 7 penetrates into the square groove. When the breaking cylinder 7 rotates, it will not contact the partition plate 12. The lower part of the partition plate 12 is obliquely arranged for guiding the materials poured out from the breaking cylinder 7.

[0030] In a preferred embodiment: a flexible shielding curtain is arranged to cover the square groove on the partition plate 12. There should be two shielding curtains respectively arranged on the front and back sides of the square groove. The breaking cylinder 7 passes through between the two shielding curtains. When the angle of the breaking cylinder 7 is adjusted, the shielding curtains on the partition plate 12 will always cover the square groove. The purpose of such a setting is to prevent the powder dust from floating into the area on the right side of the partition plate 12 during pouring.

[0031] Although the present disclosure has been described with respect to only a limited number of embodiments, those skilled in the art who benefit from the present disclosure will understand that various other embodiments can be designed without departing from the scope of the present invention. Therefore, the scope of the present invention should be limited only by the appended claims.

Claims

1. An ultra-low temperature broken wall and ultra-fine differential device for herbaceous plants, characterized in that, It includes a bottom plate (1), a device housing (2), a guide plate (3), a lifting and adjusting group (4), a wall-breaking motor (6), a wall-breaking cylinder (7), a cylinder cover (71), a cylinder (72), and a crushing roller frame (8). The top of the bottom plate (1) is welded with the device housing (2). On both the front and rear sides of the right part inside the device housing (2), guide plates (3) are fixedly provided. Inside the left part of the device housing (2), a wall-breaking cylinder (7) is rotatably installed. Inside the wall-breaking cylinder (7), a crushing roller frame (8) is rotatably installed. The crushing roller frame (8) is composed of a roller shaft and not less than four crushing knife frames evenly spaced inside the wall-breaking cylinder (7). Arc-shaped grooves are formed on the guide plates (3). A wall-breaking motor (6) slides between the arc-shaped grooves of the guide plates (3). The right end of the roller shaft of the crushing roller frame (8) is fixedly connected to the output shaft of the wall-breaking motor (6). The crushing roller frame (8) is driven by the wall-breaking motor (6) to rotate at a high speed. It is characterized in that it further includes an air layer (81), a refrigerator (9), a diversion pipe (91), and a feed hopper (10). An air layer (81) is arranged inside the wall-breaking cylinder (7). The rear part of the device housing (2) is fixedly connected with a refrigerator (9). The refrigerator (9) is connected and communicated with the air layer (81) of the wall-breaking cylinder (7) through the diversion pipe (91). A lifting and adjusting group (4) is connected between the upper parts of the guide plates (3). The lifting and adjusting group (4) consists of a wire-reeling motor, a wire wheel, and a steel cable. The steel cable is wound around the wire wheel. One end of the steel cable is connected to the upper part of the wall-breaking motor (6). When the lifting and adjusting group (4) works, the wire wheel rotates under the drive of the wire-reeling motor to wind or unwind the steel cable, thereby adjusting the position of the wall-breaking motor (6) in the guiding arc-shaped groove, and thus driving the wall-breaking cylinder (7) to rotate by an angle. A cylinder cover (71) is slidably arranged on the left inner wall of the device housing (2). The right part of the cylinder cover (71) coincides with the opening of the wall-breaking cylinder (7). A cylinder (72) is fixedly installed on the left side of the device housing (2). The right end of the movable rod of the cylinder (72) penetrates into the device housing (2) and is fixedly connected to the left side surface of the cylinder cover (71). A feed hopper (10) is welded to the upper left part of the device housing (2). The lower leakage port of the feed hopper (10) is inclined.

2. The ultramicro differential device for cryogenic cell wall breaking of herbaceous plants according to claim 1, characterized in that, It further includes cutters (82). Six cutters (82) are evenly arranged at intervals in a ring on the inner wall of the wall-breaking cylinder (7). The edge of one side of the cutter (82) is slightly higher than the inner wall of the wall-breaking cylinder (7).

3. The ultramicro differential device for cryogenic cell wall breaking of herbaceous plants according to claim 2, characterized in that, It further includes crushing rollers (101), a gear set (102), and a driving motor (103). Crushing rollers (101) are rotatably arranged on both the left and right sides of the upper part inside the feed hopper (10). A gear set (102) is installed at the front of the six crushing rollers (101). The gear set (102) is composed of two identical gear sets (102) and meshes with each other. A motor is installed at the rear side of the upper left part of the device housing (2). The output shaft of the driving motor (103) is fixedly connected to the rear part of the right crushing roller (101). When the driving motor (103) rotates, through the gear set (102), it drives the two crushing rollers (101) to rotate synchronously and in opposite directions.

4. The ultramicro device for cryogenic wall-breaking of herbaceous plants according to claim 3, characterized in that, It further includes a receiving hopper (11). The receiving hopper (11) is slidably arranged on the left side inside the bottom plate (1).

5. The ultra-low temperature wall-breaking and super-fine differential device for herbaceous plants according to claim 4, characterized in that, It further includes a partition board (12). The partition board (12) is welded to the left part inside the equipment housing (2). A square groove is formed in the partition board (12). The left part of the wall-breaking cylinder (7) penetrates into the square groove. The lower part of the partition board (12) is inclined.

6. The ultramicro differential device for cryogenic cell wall breaking of herbaceous plants according to claim 5, characterized in that, A flexible shielding curtain is arranged at the square groove on the partition board (12) for covering.

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