Air inlet adjusting device for bottom flow port of swirler

The inner diameter is adjusted online through the cyclone bottom port air intake adjustment device, which solves the problems of low grading efficiency and high production cost of the cyclone when dealing with high concentration coarse and heavy materials, and achieves efficient grading and low production impact effects.

CN223082993UActive Publication Date: 2025-07-11SHANGHAI DUXIANG IND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422134178.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-11
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

When existing cyclones deal with high concentration and heavy materials, the conical cylinder is prone to accumulate heavy phase coarse particles, resulting in low grading efficiency and poor accuracy. Replacing the bottom flow port of different specifications and sizes requires the equipment to be suspended to increase production costs.

Method used

A cyclone bottom flow port air inlet adjustment device is designed. Through the combination of installation ring, elastic hose, lead pipe, adjustment block and drive member, the inner diameter of the bottom flow port is changed online without stopping, including the coordination of the fixing member and drive member, ensuring the stability and inner diameter adjustment of the lead pipe.

Benefits of technology

It realizes that the inner diameter of the bottom flow port can be changed online without stopping during work, which improves grading efficiency and accuracy, reduces production impact and reduces production costs.

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Abstract

The utility model relates to the technical field of swirler underflow ports, in particular to a swirler underflow port air inlet adjusting device which comprises a swirler body and an adjusting assembly, the adjusting assembly comprises a mounting ring, an elastic hose, a fixed component, an eduction tube, an adjusting block, a driving component and a movable ring, the mounting ring is mounted below the swirler body, and the elastic hose is mounted below the fixed component. The elastic hose is fixedly connected with the mounting ring and located on the side, away from the cyclone body, of the mounting ring, the eduction tube is fixedly connected with the elastic hose and located at the end, away from the mounting ring, of the elastic hose, the fixing component is mounted on the mounting ring and supports the eduction tube, and the adjusting block is fixedly connected with the elastic hose and located on the outer side of the elastic hose. The moving ring is connected with the mounting ring through the driving component, the driving component drives the moving ring to move, the moving ring abuts against the adjusting block, the inner diameter of the underflow opening can be changed on line without stopping production in the working process of the cyclone, operation is easy, and the influence on production is reduced to the maximum extent.
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Description

Technical Field

[0001] The utility model relates to the technical field of the underflow outlet of a cyclone, in particular to an air intake adjustment device for the underflow outlet of a cyclone. Background Art

[0002] The existing cyclone is provided with a feed pipe in the tangential direction on one side of the housing, an overflow pipe above, and one or more conical cylinders below. The bottom of the conical cylinder is an underflow outlet (sand settling outlet). Due to the conical cylinder, when processing high-concentration, coarse, and heavy materials, heavy-phase coarse particles are likely to accumulate in the conical cylinder, causing the collapse of the cyclone classification state, resulting in the phenomenon that the overflow runs out large particles or heavy-phase particles, and the underflow (sand settling) is likely to entrain fine particles or light-phase particles, with low classification efficiency and poor accuracy.

[0003] In the existing patented technology CN200945461Y flat-bottom cyclone, it is recorded that it includes a housing, a feed pipe is provided in the tangential direction on one side of the housing, an overflow pipe is provided above the housing. The feature is that a cylindrical cylinder is provided below the housing, a bottom cover is provided below the cylindrical cylinder, and an underflow outlet (sand settling outlet) is provided on the bottom cover. The utility model replaces the traditional conical cylinder with a cylindrical cylinder structure below the housing. When processing high-concentration, coarse, and heavy materials, it eliminates the accumulation of coarse and heavy materials in the cylinder, reduces the phenomenon of coarse overflow and fine entrainment in the underflow (sand settling), and can improve the classification efficiency and classification accuracy.

[0004] Generally, the cyclone in the related technology needs to replace the underflow outlet with different specifications and sizes to meet different working requirements of the cyclone. In this way, not only it is necessary to equip multiple specifications of underflow outlets, increasing the production cost, but also the equipment needs to be suspended when replacing the underflow outlet, which is not conducive to improving the production and processing efficiency. Content of the Utility Model

[0005] The purpose of the utility model is to provide an air intake adjustment device for the underflow outlet of a cyclone, which solves the problem that generally, the cyclone needs to replace the underflow outlet with different specifications and sizes to meet different working requirements of the cyclone. In this way, not only it is necessary to equip multiple specifications of underflow outlets, increasing the production cost, but also the equipment needs to be suspended when replacing the underflow outlet, which is not conducive to improving the production and processing efficiency.

[0006] To achieve the above object, the utility model provides an air intake adjustment device for the underflow port of a cyclone, which includes a cyclone body and an adjustment assembly. The adjustment assembly includes a mounting ring, an elastic hose, a fixing member, a lead-out pipe, an adjustment block, a driving member and a moving ring. The mounting ring is fixedly connected to the cyclone body and is located below the cyclone body. The elastic hose is fixedly connected to the mounting ring and is located on the side of the mounting ring away from the cyclone body. The lead-out pipe is fixedly connected to the elastic hose and is located at one end of the elastic hose away from the mounting ring. The fixing member is installed on the mounting ring and supports the lead-out pipe. The adjustment block is fixedly connected to the elastic hose and is located outside the elastic hose. The moving ring is connected to the mounting ring through the driving member. The driving member drives the moving ring to move, and the moving ring abuts against the adjustment block.

[0007] Wherein, the fixing member includes a connecting block, a fixing rod and a fixing element. The connecting block is fixedly connected to the mounting ring and is located on the side of the mounting ring away from the cyclone body. The fixing rod is fixedly connected to the connecting block and is located on the side of the connecting block away from the mounting ring. The fixing rod is connected to the lead-out pipe through the fixing element, and the fixing element supports the lead-out pipe.

[0008] Wherein, the fixing element includes a fixing block and a fixing ring. The fixing block is fixedly connected to the fixing rod and is located at one end of the fixing rod away from the connecting block. The fixing ring is fixedly connected to the fixing block and is located on the side of the fixing block away from the fixing rod and is connected to the lead-out pipe.

[0009] Wherein, the driving member includes a mounting base, a hydraulic rod and a guiding element. The mounting base is fixedly connected to the mounting ring and is located on the side of the mounting ring away from the connecting block. The hydraulic rod is fixedly connected to the mounting base and is located on the side of the mounting base away from the mounting ring and is connected to the moving ring. The guiding element is installed on the mounting ring and supports the moving ring.

[0010] Wherein, the guiding element includes a fixing base and a guiding rod. The fixing base is fixedly connected to the mounting ring and is located on the side of the mounting ring close to the mounting base. The guiding rod is fixedly connected to the mounting base and is located on the side of the fixing base away from the mounting ring and is connected to the moving ring.

[0011] An air inlet adjustment device for the underflow port of a hydrocyclone according to the present utility model. The mounting ring is mounted on the hydrocyclone body by bolts. The elastic hose is fixedly mounted on the inner side of the mounting ring by a buckle, so that the raw material in the hydrocyclone body flows into the elastic hose from the mounting ring. The outlet pipe is mounted on one end of the elastic hose away from the mounting ring by a buckle, and the outlet pipe is fixed by the fixing member to prevent the outlet rod from shaking. The adjusting block is mounted on the outer side of the elastic hose by bolts, and the inner diameter of the underflow port is changed by squeezing the adjusting block. The moving ring is mounted on the outer side of the elastic hose by the driving member, and the moving ring is driven to move by the driving member, so that the moving ring abuts against the adjusting block. Due to the design of the inclined surface of the adjusting block, the elastic hose is contracted and squeezed inward, thereby changing the inner diameter of the elastic hose, and realizing that the inner diameter of the underflow port of the hydrocyclone can be changed online without stopping production during the working process, with simple operation and minimizing the impact on production to the greatest extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art.

[0013] Figure 1 It is a schematic diagram of the overall structure of an air inlet adjustment device for the underflow port of a hydrocyclone according to the first embodiment of the present utility model.

[0014] Figure 2 It is a schematic diagram of the installation of the mounting ring and the fixing ring according to the first embodiment of the present utility model.

[0015] Figure 3 It is a schematic diagram of the installation of the fixing base and the guide rod according to the first embodiment of the present utility model.

[0016] In the figure: 100 - hydrocyclone body, 101 - mounting ring, 102 - elastic hose, 103 - outlet pipe, 104 - adjusting block, 105 - moving ring, 106 - connecting block, 107 - fixing rod, 108 - fixing block, 109 - fixing ring, 110 - mounting base, 111 - hydraulic rod, 112 - fixing base, 113 - guide rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The following details the embodiments of the present utility model. The examples of the embodiments are shown in the drawings. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present utility model and should not be construed as limiting the present utility model.

[0018] The first embodiment of the present application is as follows:

[0019] Please refer to Figures 1 to 3, Figure 1 is a schematic diagram of the overall structure of an air intake adjustment device for the underflow port of a hydrocyclone according to the first embodiment of the present utility model, Figure 2 is a schematic diagram of the installation of the mounting ring and the fixing ring according to the first embodiment of the present utility model, Figure 3 is a schematic diagram of the installation of the fixing base and the guide rod according to the first embodiment of the present utility model.

[0020] The present utility model provides an air intake adjustment device for the underflow port of a hydrocyclone, which includes a hydrocyclone body 100 and an adjustment assembly. The adjustment assembly includes a mounting ring 101, an elastic hose 102, a fixing member, a lead-out pipe 103, an adjustment block 104, a driving member, and a moving ring 105. The fixing member includes a connecting block 106, a fixing rod 107, and a fixing element. The fixing element includes a fixing block 108 and a fixing ring 109. The driving member includes a mounting base 110, a hydraulic rod 111, and a guiding element. The guiding element includes a fixing base 112 and a guiding rod 113. By this solution, the problem that a hydrocyclone generally needs to replace underflow ports with different specifications and sizes to meet different working requirements of the hydrocyclone is solved. In this way, not only is it necessary to equip multiple specifications of underflow ports, increasing production costs, but also the equipment needs to be paused when replacing the underflow port, which is not conducive to improving production and processing efficiency.

[0021] For this specific embodiment, the hydrocyclone body 100 is the hydrocyclone described in the existing patent technology CN200945461Y flat-bottom hydrocyclone. Through the hydrocyclone body 100, the accumulation of coarse and heavy materials in the cylinder is eliminated, the overflow of coarse particles and the entrainment of fine particles in the underflow (sand) are reduced, and the classification efficiency and classification accuracy can be improved. By this solution, it is realized that the inner diameter of the underflow port can be changed online without stopping production during the working process of the hydrocyclone, and the operation is simple and the impact on production is minimized to the greatest extent.

[0022] Among them, the mounting ring 101 is fixedly connected to the cyclone body 100 and is located below the cyclone body 100. The elastic hose 102 is fixedly connected to the mounting ring 101 and is located on the side of the mounting ring 101 away from the cyclone body 100. The outlet pipe 103 is fixedly connected to the elastic hose 102 and is located at one end of the elastic hose 102 away from the mounting ring 101. The fixing member is installed on the mounting ring 101, and the fixing member supports the outlet pipe 103. The adjusting block 104 is fixedly connected to the elastic hose 102 and is located on the outer side of the elastic hose 102. The moving ring 105 is connected to the mounting ring 101 through the driving member, and the driving member drives the moving ring 105 to move. The moving ring 105 abuts against the adjusting block 104. The mounting ring 101 is installed on the cyclone body 100 by bolts. The elastic hose 102 is fixedly installed on the inner side of the mounting ring 101 by a buckle, so that the raw material in the cyclone body 100 flows into the elastic hose 102 from the mounting ring 101. The outlet pipe 103 is installed on one end of the elastic hose 102 away from the mounting ring 101 by a buckle, and the outlet pipe 103 is fixed by the fixing member to prevent the outlet rod from shaking. The adjusting block 104 is installed on the outer side of the elastic hose 102 by bolts. By squeezing the adjusting block 104, the inner diameter of the underflow port is changed. The moving ring 105 is installed on the outer side of the elastic hose 102 through the driving member. By driving the moving ring 105 to move through the driving member, the moving ring 105 abuts against the adjusting block 104. Due to the design of the inclined surface of the adjusting block 104, the elastic hose 102 is contracted and squeezed inward, thereby changing the inner diameter of the elastic hose 102. Thus, it is realized that the inner diameter of the underflow port can be changed online without stopping production during the working process of the cyclone, the operation is simple and the influence on production is minimized to the greatest extent.

[0023] Secondly, the connecting block 106 is fixedly connected to the mounting ring 101 and is located on the side of the mounting ring 101 away from the cyclone body 100; the fixing rod 107 is fixedly connected to the connecting block 106 and is located on the side of the connecting block 106 away from the mounting ring 101; the fixing rod 107 is connected to the outlet pipe 103 through the fixing element, and the fixing element supports the outlet pipe 103. The connecting block 106 is mounted on the side surface of the mounting ring 101 by bolts, and the fixing rod 107 is mounted on the side of the connecting block 106 away from the mounting ring 101 by bolts. Through the connecting block 106, the fixing rod 107 is stably mounted on the mounting ring 101, and the outlet pipe 103 is mounted on the fixing rod 107 through the fixing element, enabling the fixing rod 107 to stably support the outlet pipe 103.

[0024] Meanwhile, the fixing block 108 is fixedly connected to the fixing rod 107 and is located at one end of the fixing rod 107 away from the connecting block 106; the fixing ring 109 is fixedly connected to the fixing block 108 and is located on the side of the fixing block 108 away from the fixing rod 107 and is connected to the outlet pipe 103. The fixing block 108 is mounted on the end of the fixing rod 107 away from the connecting block 106 by bolts, the fixing ring 109 is mounted on the side of the fixing block 108 away from the connecting block 106 by bolts, and the outlet pipe 103 is mounted on the inner side of the fixing ring 109 by bolts. Through the cooperation of the fixing ring 109 and the fixing ring 109, the outlet pipe 103 is stably mounted on the fixing rod 107.

[0025] In addition, the mounting base 110 is fixedly connected to the mounting ring 101 and is located on the side of the mounting ring 101 away from the connecting block 106; the hydraulic rod 111 is fixedly connected to the mounting base 110 and is located on the side of the mounting base 110 away from the mounting ring 101 and is connected to the moving ring 105; the guiding element is mounted on the mounting ring 101, and the guiding element supports the moving ring 105. The mounting base 110 is mounted on the side of the mounting ring 101 away from the cyclone body 100 by bolts, the hydraulic rod 111 is mounted on the side of the mounting base 110 away from the mounting ring 101 by bolts, and the output end of the hydraulic rod 111 is connected to the moving ring 105 by bolts. By driving the moving ring 105 to move through the hydraulic rod 111, the contraction size of the elastic hose 102 is controlled. The guiding element is mounted on the mounting ring 101, and the moving trajectory of the moving ring 105 is restricted through the guiding element, avoiding the phenomenon that the moving ring 105 drives the hydraulic rod 111 to tilt.

[0026] Finally, the fixed base 112 is fixedly connected to the mounting ring 101 and is located on one side of the mounting ring 101 close to the mounting base 110; the guide rod 113 is fixedly connected to the mounting base 110, is located on one side of the fixed base 112 away from the mounting ring 101, and is connected to the moving ring 105. The fixed base 112 is mounted on one side of the mounting ring 101 close to the mounting base 110 by bolts. The guide rod 113 is mounted on the fixed base 112 by bolts, and the guide rod 113 passes through the moving ring 105. The moving trajectory of the moving ring 105 is restricted by the guide rod 113, so as to ensure that the moving ring 105 can stably press the adjusting block 104, thereby changing the inner diameter of the elastic hose 102.

[0027] When using the inlet air adjustment device at the underflow port of the cyclone in this embodiment, when it is necessary to adjust the inner diameter of the inlet air at the underflow port, start the hydraulic rod 111. The hydraulic rod 111 drives the moving ring 105 to move, so that the moving ring 105 abuts against the adjusting block 104. By moving the moving ring 105, the adjusting block 104 moves downward. Since the thickness of the adjusting block 104 is inconsistent, the moving ring 105 controls the descending distance of the adjusting block 104 by the moving distance, thereby controlling the contraction size of the elastic hose 102. Thus, it is realized that the inner diameter of the underflow port can be changed online without stopping production during the working process of the cyclone, and the operation is simple and the impact on production is minimized.

[0028] The above-disclosed are only one or more preferred embodiments of the present application, and the scope of rights of the present application cannot be limited thereby. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present application still fall within the scope covered by the present application.

Claims

1. A cyclone underflow port air intake adjustment device, comprising a cyclone body, characterized in that, it further comprises an adjustment assembly; The adjustment assembly includes a mounting ring, an elastic hose, a fixing member, a lead-out pipe, an adjustment block, a driving member and a moving ring. The mounting ring is fixedly connected to the cyclone body and is located below the cyclone body. The elastic hose is fixedly connected to the mounting ring and is located on the side of the mounting ring away from the cyclone body. The lead-out pipe is fixedly connected to the elastic hose and is located at one end of the elastic hose away from the mounting ring. The fixing member is mounted on the mounting ring, and the fixing member supports the lead-out pipe. The adjustment block is fixedly connected to the elastic hose and is located on the outer side of the elastic hose. The moving ring is connected to the mounting ring through the driving member, the driving member drives the moving ring to move, and the moving ring abuts against the adjustment block.

2. The cyclone underflow port air intake adjustment device according to claim 1, characterized in that, The fixing member includes a connecting block, a fixing rod and a fixing element. The connecting block is fixedly connected to the mounting ring and is located on the side of the mounting ring away from the cyclone body; the fixing rod is fixedly connected to the connecting block and is located on the side of the connecting block away from the mounting ring; the fixing rod and the lead-out pipe are connected through the fixing element, and the fixing element supports the lead-out pipe.

3. The cyclone underflow port air intake adjustment device according to claim 2, characterized in that, The fixing element includes a fixing block and a fixing ring. The fixing block is fixedly connected to the fixing rod and is located at one end of the fixing rod away from the connecting block; the fixing ring is fixedly connected to the fixing block and is located on the side of the fixing block away from the fixing rod and is connected to the lead-out pipe.

4. The cyclone underflow port air intake adjustment device according to claim 2, characterized in that, The driving member includes a mounting base, a hydraulic rod and a guiding element. The mounting base is fixedly connected to the mounting ring and is located on the side of the mounting ring away from the connecting block; the hydraulic rod is fixedly connected to the mounting base and is located on the side of the mounting base away from the mounting ring and is connected to the moving ring; the guiding element is mounted on the mounting ring, and the guiding element supports the moving ring.

5. The cyclone underflow port air intake adjustment device according to claim 4, characterized in that, The guiding element includes a fixing base and a guiding rod. The fixing base is fixedly connected to the mounting ring and is located on the side of the mounting ring close to the mounting base; the guiding rod is fixedly connected to the mounting base and is located on the side of the fixing base away from the mounting ring and is connected to the moving ring.

Citation Information

Patent Citations

  • Flat bottom swirler

    CN200945461Y