High-frequency electromagnet sorting structure
Through the high-frequency electromagnet sorting structure, the rapid action of the electromagnet and the V-shaped push plate design are used to solve the problem of the cylinder movement speed limiting the sorting efficiency, and the efficient and accurate material push of high-frequency sorting is achieved.
Patent Information
- Application Number
- CN202422106468.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-29
AI Technical Summary
In the existing sorting system, the movement speed of the cylinder as an execution component limits the sorting efficiency and is difficult to meet the needs of high-frequency sorting.
The high-frequency electromagnet sorting structure is adopted to achieve rapid expansion and contraction of the push rod through the attraction and repulsion of the electromagnet. Combined with the V-shaped push plate and the triangular structure, it ensures the accurate push of the material.
The efficiency of the sorting system is improved, and materials are avoided from falling, achieving efficient and accurate sorting of high-frequency sorting processes.
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Figure CN223083344U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sorting structures, and more specifically, to a high-frequency electromagnet sorting structure. Background Technique
[0002] The high-frequency electromagnet sorting structure is an advanced automatic sorting technology, which combines the high-efficiency and fast characteristics of the high-frequency electromagnet with the precise control ability of the sorting system to achieve efficient and accurate sorting of materials. The high-frequency electromagnet refers to a magnetic field generator with a frequency between several kilohertz and several hundred kilohertz. Its principle is to generate an alternating magnetic field through a energized coil, thereby generating an induced current and converting electrical energy into forms such as heat energy, light energy, and kinetic energy. In the sorting system, the high-frequency electromagnet mainly uses the magnetic field force or electromagnetic suction generated by it to drive the sorting mechanism to act.
[0003] Currently in the sorting system, the common sorting method is to drive a rod to extend through a cylinder. When the rod extends, it applies a thrust to the material, thereby pushing the material to slide and complete the sorting. However, when the cylinder is used as an actuator, it relies on the movement of gas to drive the rod to extend and retract, and its execution process is not fast enough, which limits the sorting efficiency of the sorting system and is not convenient for use in the high-frequency sorting process. In view of this, we propose a high-frequency electromagnet sorting structure. Content of the Utility Model
[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, adapt to the actual needs, and provide a high-frequency electromagnet sorting structure to solve the technical problem that when the current cylinder is used as an actuator, it relies on the movement of gas to drive the rod to extend and retract, and its execution process is not fast enough, which limits the sorting efficiency of the sorting system and is not convenient for use in the high-frequency sorting process.
[0005] To solve the above technical problems, the utility model provides the following technical solution: A high-frequency electromagnet sorting structure, including a sorting conveyor with a plurality of sorting components detachably installed at equal intervals on one side;
[0006] The sorting component includes a bracket component detachably connected to one side of the sorting conveyor, and a material pushing component is detachably installed inside the bracket component;
[0007] The material pushing component includes an electromagnetic material pushing cylinder with a threaded portion formed on the outer edge surface of one end. Electromagnets are symmetrically arranged inside the electromagnetic material pushing cylinder. One electromagnet far from the threaded portion is fixedly arranged, and the other electromagnet is movably arranged and its end is fixedly connected to a push rod extending out of the electromagnetic material pushing cylinder. A material pushing part is detachably installed at the end of the push rod far from the electromagnetic material pushing cylinder;
[0008] The pusher component includes a pusher plate in a V-shaped structure. Both ends of the pusher plate are formed with retaining posts. The middle part of the side of the pusher plate away from the push rod protrudes and smoothly extends to both sides to form an inclined surface structure. The pusher plate is in a triangular structure in the cross-sectional direction.
[0009] Preferably, a spline groove is formed in the middle of the end of the push rod away from the electromagnetic pusher cylinder. A spline shaft that is magnetically attracted and detachably inserted into the spline groove is fixedly installed in the middle of the side of the pusher plate facing the electromagnetic pusher cylinder.
[0010] Preferably, the bracket assembly includes a connecting plate with a first sealing plate and a second side plate respectively constructed and connected at both ends. The first sealing plate is detachably installed on one side of the sorting conveyor, and mounting holes are symmetrically formed in the first sealing plate.
[0011] Preferably, a positioning hole is formed inside the second side plate. An installation pipe is formed in the middle of the first sealing plate, and thread teeth are formed on the inner edge surface of the installation pipe.
[0012] Preferably, the electromagnetic pusher cylinder is detachably arranged in the positioning hole. The threaded part is detachably installed in the installation pipe by cooperating with the thread teeth. An installation frame is formed at the top of the first sealing plate, and a sorting sensor is detachably installed in the installation frame.
[0013] Preferably, receiving components are detachably installed at equal intervals on the side of the sorting conveyor away from the sorting component. The receiving component includes a receiving box with a fixing plate formed at one end, and the fixing plate is detachably connected to one side of the sorting conveyor.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] 1. By designing a pusher assembly, electromagnets are symmetrically arranged in the electromagnetic pusher cylinder. By energizing and changing the direction of the current, attraction or repulsion between the electromagnets can be achieved, so that the push rod can be extended and retracted. Cooperating with the pusher component, the sorting work of materials can be completed. Since the action speed of magnetic attraction and repulsion is faster than that of a traditional cylinder, it is convenient to be used in the process of high-frequency sorting, solving the problem that when a cylinder is used as an actuator, its telescopic movement of the rod is driven by the movement of gas, and its execution process is not fast enough, which limits the sorting efficiency of the sorting system and is not convenient to be used in the process of high-frequency sorting.
[0016] 2. The utility model also designs the pushing plate as a V-shaped structure, which is conducive to making the material move towards the middle when pushing the material, realizing the centered pushing of the material, avoiding the material from shifting and falling off the sorting conveyor during the pushing process, and by protruding the middle part of the side of the pushing plate away from the push rod and smoothly extending to both sides to form an inclined surface structure, the pushing plate is in a triangular structure in the section direction. When pushing the material, the tip of the triangular structure contacts the material, so that the contact area can be reduced, making the material easier to move towards the middle of the pushing plate, which is conducive to further ensuring the centered pushing of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural view of the utility model;
[0018] Figure 2 is a schematic structural view of the material receiving assembly of the utility model;
[0019] Figure 3 is a schematic structural view of the sorting assembly of the utility model;
[0020] Figure 4 is a schematic structural view of the support assembly of the utility model;
[0021] Figure 5 is a disassembled schematic view of the pushing assembly of the utility model;
[0022] Figure 6 is a schematic structural view of the pushing part of the utility model.
[0023] Description of the reference numerals in the figures:
[0024] 1. Sorting conveyor; 2. Material receiving assembly; 201. Material receiving box; 202. Fixed plate; 3. Sorting assembly; 4. Support assembly; 401. Connecting plate; 402. First sealing plate; 403. Second side plate; 404. Positioning hole; 405. Installation pipe; 406. Installation frame; 5. Pushing assembly; 501. Electromagnetic pushing cylinder; 502. Threaded part; 503. Push rod; 6. Pushing part; 601. Pushing plate; 602. Stopping column; 603. Spline shaft; 7. Sorting sensor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] As Figures 1 - 6As shown in the figure, a high-frequency electromagnet sorting structure of the present utility model includes a sorting conveyor 1 with a plurality of sorting components 3 detachably installed at equal intervals on one side. The sorting component 3 includes a bracket component 4 detachably connected to one side of the sorting conveyor 1. Inside the bracket component 4, a material pushing component 5 is detachably installed. The material pushing component 5 includes an electromagnetic material pushing cylinder 501 with a threaded portion 502 formed on the outer edge surface at one end. Inside the electromagnetic material pushing cylinder 501, electromagnets are symmetrically arranged. One electromagnet far from the threaded portion 502 is fixedly arranged, and the other electromagnet is movably arranged with its end fixedly connected to a push rod 503 extending out of the electromagnetic material pushing cylinder 501. At the end of the push rod 503 far from the electromagnetic material pushing cylinder 501, a material pushing part 6 is detachably installed. The material pushing part 6 includes a V-shaped material pushing plate 601. At both ends of the material pushing plate 601, baffle posts 602 are formed. And in the middle of the side of the material pushing plate 601 far from the push rod 503, it protrudes and smoothly extends to both sides to form an inclined plane structure. The material pushing plate 601 is triangular in the section direction.
[0026] In an embodiment of the present utility model, a spline groove is formed in the middle at the end of the push rod 503 far from the electromagnetic material pushing cylinder 501. On the middle of the side of the material pushing plate 601 facing the electromagnetic material pushing cylinder 501, a spline shaft 603 magnetically attracted and detachably inserted into the spline groove is fixedly installed.
[0027] In an embodiment of the present utility model, the bracket component 4 includes a connecting plate 401 with a first sealing plate 402 and a second side plate 403 respectively formed and connected at both ends. The first sealing plate 402 is detachably installed on one side of the sorting conveyor 1, and installation holes are symmetrically formed inside the first sealing plate 402. A positioning hole 404 is formed inside the second side plate 403. In the middle of the first sealing plate 402, an installation pipe 405 is formed. Threaded teeth are formed on the inner edge surface of the installation pipe 405. The electromagnetic material pushing cylinder 501 is detachably arranged in the positioning hole 404, and the threaded portion 502 is detachably installed in the installation pipe 405 in cooperation with the threaded teeth. At the top of the first sealing plate 402, an installation frame 406 is formed, and a sorting sensor 7 is detachably installed inside the installation frame 406.
[0028] In an embodiment of the present utility model, on the side of the sorting conveyor 1 far from the sorting component 3, a receiving component 2 is detachably installed at equal intervals. The receiving component 2 includes a receiving box 201 with a fixing plate 202 formed at one end. The fixing plate 202 is detachably connected to one side of the sorting conveyor 1.
[0029] Working principle: This embodiment provides a high-frequency electromagnet sorting structure. When in use, the sorting conveyor 1 is used to convey materials, and the sorting sensor 7 is used to identify the materials. When sorting and pushing the materials after the identification is completed, by energizing and changing the direction of the current, attraction or repulsion can be achieved between the electromagnets, so that the push rod 503 can be extended and retracted. Cooperating with the pushing component 6, the sorting work of the materials can be completed. By designing the pushing plate 601 into a V-shaped structure, it is beneficial to make the materials move towards the middle when pushing the materials, realizing the centered pushing of the materials, avoiding the materials from shifting and falling off the sorting conveyor 1 during the pushing process. And by making the middle part of the side of the pushing plate 601 away from the push rod 503 protrude and smoothly extend to both sides to form an inclined surface structure, the pushing plate 601 has a triangular structure in the section direction. When pushing the materials, the tip of the triangular structure contacts the materials, so that the contact area can be reduced, making it easier for the materials to move towards the middle of the pushing plate 601. As the pushing plate 601 moves, the materials can fall into the corresponding receiving box 201 for collection.
[0030] The embodiments disclosed in this utility model are preferred embodiments, but not limited thereto. Those of ordinary skill in the art can easily understand the spirit of this utility model according to the above embodiments and make different extensions and changes. However, as long as they do not depart from the spirit of this utility model, they are within the protection scope of this utility model.
Claims
1. A high-frequency electromagnet sorting structure, characterized in that, A sorting conveyor (1) with a plurality of sorting components (3) detachably installed at equal intervals on one side; The sorting component (3) includes a bracket component (4) detachably connected to one side of the sorting conveyor (1), and a pusher component (5) is detachably installed inside the bracket component (4); The pusher component (5) includes an electromagnetic pusher cylinder (501) with a threaded portion (502) formed on the outer edge surface of one end. Electromagnets are symmetrically arranged inside the electromagnetic pusher cylinder (501). One electromagnet away from the threaded portion (502) is fixedly arranged, and the other electromagnet is movably arranged and its end is fixedly connected to a push rod (503) extending out of the electromagnetic pusher cylinder (501). A pusher part (6) is detachably installed at the end of the push rod (503) away from the electromagnetic pusher cylinder (501); The pusher part (6) includes a pusher plate (601) in a V-shaped structure. Stopping columns (602) are formed at both ends of the pusher plate (601), and the middle part of the side of the pusher plate (601) away from the push rod (503) protrudes and smoothly extends to both sides to form an inclined surface structure. The pusher plate (601) is in a triangular structure in the section direction.
2. The high-frequency electromagnet sorting structure according to claim 1, characterized in that, A spline groove is formed in the middle at the end of the push rod (503) away from the electromagnetic pusher cylinder (501). A spline shaft (603) magnetically attracted and detachably inserted into the spline groove is fixedly installed in the middle of the side of the pusher plate (601) facing the electromagnetic pusher cylinder (501).
3. The high-frequency electromagnet sorting structure according to claim 1, wherein, The bracket component (4) includes a connecting plate (401) with a first sealing plate (402) and a second side plate (403) respectively formed and connected at both ends. The first sealing plate (402) is detachably installed on one side of the sorting conveyor (1), and installation holes are symmetrically formed inside the first sealing plate (402).
4. The high-frequency electromagnet sorting structure according to claim 3, characterized in that, A positioning hole (404) is formed inside the second side plate (403). An installation pipe (405) is formed in the middle of the first sealing plate (402), and thread teeth are formed on the inner edge surface of the installation pipe (405).
5. The high-frequency electromagnet sorting structure according to claim 4, wherein The electromagnetic pusher cylinder (501) is detachably arranged in the positioning hole (404), the threaded portion (502) is detachably installed in the installation pipe (405) in cooperation with the thread teeth. An installation frame (406) is formed at the top of the first sealing plate (402), and a sorting sensor (7) is detachably installed inside the installation frame (406).
6. The high-frequency electromagnet sorting structure according to claim 1, wherein On the side of the sorting conveyor (1) away from the sorting component (3), a receiving component (2) is detachably installed at equal intervals. The receiving component (2) includes a receiving box (201) with a fixing plate (202) formed at one end. The fixing plate (202) is detachably connected to one side of the sorting conveyor (1).