Automatic feeding and discharging flywheel cleaning device
Through the automatic loading and unloading flywheel cleaning device, the automatic propulsion and comprehensive cleaning of flywheel workpieces are achieved using the chute structure and driving components, which solves the problems of low cleaning efficiency and uneven cleaning in the prior art, and improves the cleaning efficiency and safety.
Patent Information
- Application Number
- CN202422105964.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-29
AI Technical Summary
In the prior art, flywheel cleaning efficiency is low, cleanliness is uneven and operating safety is poor.
An automatic loading and unloading flywheel cleaning device is designed. By interlaced with fixed blocks and movable blocks, the chute structure is used to realize intermittent propulsion and cleaning of flywheel workpieces, combined with limiting rods and driving components to realize automatic loading and unloading, and comprehensive cleaning is carried out using cleaning water pipes and spray heads.
It improves cleaning and conveying efficiency, achieves blind spot-free cleaning, and improves production efficiency and safety.
Smart Images

Figure CN223083396U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic industrial cleaning, in particular to an automatic loading and unloading flywheel cleaning device. Background Art
[0002] In modern industrial production, especially in the automotive, aviation, and precision machinery industries, the requirements for the cleanliness of parts are getting higher and higher. As an important component in the engine and power transmission system, the cleanliness of the flywheel surface directly affects the performance and lifespan of the equipment. Traditional cleaning methods, whether manual cleaning or single-direction automatic cleaning, have problems such as low cleaning efficiency, uneven cleanliness, and poor operation safety. Therefore, we propose an automatic loading and unloading flywheel cleaning device. Content of the Utility Model
[0003] The purpose of the utility model is to provide an automatic loading and unloading flywheel cleaning device, which has the advantages of high cleaning and conveying efficiency and no dead angle in cleaning, and solves the problems in the prior art.
[0004] To achieve the above purpose, the utility model provides the following technical solutions:
[0005] An automatic loading and unloading flywheel cleaning device includes an operation table, on which there is a row of conveying blocks and a cleaning tank. The conveying blocks penetrate the cleaning tank, and cleaning water pipes are arranged in the cleaning tank. The conveying blocks include fixed blocks and movable blocks, which are arranged alternately. The top of the fixed block is provided with a first inclined groove, and the top of the movable block is provided with a second inclined groove. Symmetrically arranged on both sides of the movable block are limiting rods, and through grooves are opened on the side walls of the limiting rods. Fixed to the lower position on both sides of the movable block are driven shafts, which penetrate into the through grooves and are connected to the limiting rods. The two ends of the limiting rods are connected to a driving assembly.
[0006] Preferably, the driving assembly includes a bracket, a motor, a runner, and a driving shaft. The motor is arranged outside the bracket, and the output shaft of the motor is fixedly connected to the runner inside the bracket. Fixed to the side of the runner facing the movable block is the driving shaft, which is located at the outer edge of the runner and penetrates into both ends of the through groove.
[0007] Preferably, the limiting rods are horizontally arranged, and the extending direction of the limiting rods is the same as the conveying direction.
[0008] Preferably, the movable block is in contact with the adjacent fixed block.
[0009] Preferably, the cleaning water pipes are arranged along the material conveying direction on the inner side wall of the cleaning tank, and cleaning nozzles are arranged on the cleaning water pipes, and the cleaning nozzles face directly above the first inclined groove and the second inclined groove.
[0010] Preferably, an observation window is opened on the side wall of the cleaning tank.
[0011] Preferably, the inclination angles and directions of the first inclined groove and the second inclined groove are the same.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. By arranging the fixed block and the movable block to be staggered and cooperating, and arranging the inclined groove, the flywheel workpiece is intermittently pushed into the cleaning tank under its own gravity, and is cleaned during the pushing process, and is automatically pushed out of the cleaning tank after the cleaning is completed, realizing automatic loading and unloading for cleaning, and effectively improving production efficiency.
[0014] 2. The flywheel workpiece in the present utility model is in an upright state during the pushing process. During the pushing process, it is conveyed and limited by the inclined groove, and the cleaning nozzle can clean both side planes of it at the same time. And because the flywheel workpiece is pushed forward intermittently during the conveying process, its peripheral side edges can also be exposed within the cleaning range, enabling the cleaning nozzle to perform all-round flushing on it, realizing dead-angle-free cleaning. Description of the Drawings
[0015] Figure 1 Isometric view of the overall structure of the present utility model;
[0016] Figure 2 Isometric view of the conveying block of the present utility model;
[0017] Figure 3 Exploded view of a part of the structure of the present utility model;
[0018] Figure 4 Side view of the overall structure of the present utility model;
[0019] Figure 5 Initial state diagram of the flywheel workpiece of the present utility model;
[0020] Figure 6 State diagram when the movable block of the present utility model rises;
[0021] Figure 7 Falling state diagram of the flywheel workpiece of the present utility model;
[0022] Figure 8 State diagram after the movable block of the present utility model descends.
[0023] In the figure: 1, operating table; 2, conveying block; 21, fixed block; 22, movable block; 23, first inclined groove; 24, second inclined groove; 25, driven shaft; 23, driving assembly; 31, bracket; 32, motor; 33, runner; 34, driving shaft; 4, cleaning tank; 41, cleaning water pipe; 42, cleaning nozzle; 43, observation window; 5, limiting rod; 51, through groove; 6, flywheel workpiece. Detailed implementation manners
[0024] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0025] In order to solve the problems of low cleaning and conveying efficiency and dead corners in cleaning existing in the prior art, the following technical solutions are given. Please refer to Figure 1-8 ;
[0026] An automatic loading and unloading flywheel cleaning device includes an operating table 1, and is characterized in that a row of conveying blocks 2 and a cleaning tank 4 are provided on the operating table 1. The conveying blocks 2 penetrate through the cleaning tank 4. A cleaning water pipe 41 is arranged in the cleaning tank 4. The conveying blocks 2 include fixed blocks 21 and movable blocks 22. The bottom surface of the fixed block 21 is installed on the surface of the operating table 1. The fixed blocks 21 and the movable blocks 22 are arranged alternately. The movable block 22 is in contact with the adjacent fixed block 21. The movable block 22 is limited by the fixed block 21 and can be vertically lifted and lowered. A first inclined groove 23 is opened at the top of the fixed block 21, and a second inclined groove 24 is opened at the top of the movable block 22. The inclination angles and inclination directions of the first inclined groove 23 and the second inclined groove 24 are the same.
[0027] Specifically, when the movable block 22 is in the initial state, the upper end of the second inclined groove 24 is connected to the lower end of the first inclined groove 23 upstream of it. At this time, the flywheel workpiece 6 is placed on the second inclined groove 24. When the movable block 22 moves upward, it drives the flywheel workpiece 6 to move upward until the second inclined groove 24 with the flywheel workpiece 6 is connected to the first inclined groove 23 downstream of it. The flywheel workpiece 6 rolls from the second inclined groove 24 into the first inclined groove 23 downstream due to the loss of the blockage of the downstream fixed block 21 and is limited by the downstream movable block 22. Then the movable block 22 moves downward and returns to the initial state again. The flywheel workpiece 6 rolls from the first inclined groove 23 into the second inclined groove 24 downstream due to the loss of the blockage of the downstream movable block 22, thus completing one propulsion.
[0028] On both sides of the movable block 22, limiting rods 5 are symmetrically arranged. The limiting rods 5 are horizontally arranged, and the extending direction of the limiting rods 5 is the same as the conveying direction. Through grooves 51 are formed in the side walls of the limiting rods 5. Driven shafts 25 are fixed at positions slightly below both sides of the movable block 22. The driven shafts 25 penetrate into the through grooves 51 and are connected to the limiting rods 5. Both ends of the limiting rods 5 are connected to the driving assembly 3. On both sides of the movable block 22, limiting rods 5 are symmetrically arranged. Through grooves 51 are formed in the side walls of the limiting rods 5. Driven shafts 25 are fixed at positions slightly below both sides of the movable block 22. The driven shafts 25 penetrate into the through grooves 51 and are connected to the limiting rods 5. Both ends of the limiting rods 5 are connected to the driving assembly 3. The driving assembly 3 includes a bracket 31, a motor 32, a runner 33 and a driving shaft 34. The motor 32 is arranged outside the bracket 31. The output shaft of the motor 32 is fixedly connected to the runner 33 inside the bracket 31. A driving shaft 34 is fixed on the side of the runner 33 facing the movable block 22. The driving shaft 34 is located at the outer edge position of the runner 33. Both ends of the driving shaft 34 penetrate into the through grooves 51.
[0029] Specifically, the motors 32 on both sides of the limiting rods 5 rotate synchronously. The motors 32 drive the runners 33 to rotate. The runners 33 drive the driving shafts 34 to perform circular motion in the through grooves 51, so that the driving shafts 34 drive the limiting rods 5 to move up and down. The limiting rods 5 drive the driven shafts 25 to perform vertical up and down movement. The driven shafts 25 drive the movable block 22 to move up and down.
[0030] The cleaning water pipes 41 are arranged on the inner side wall of the cleaning tank 4 along the material conveying direction. Cleaning nozzles 42 are arranged on the cleaning water pipes 41. The cleaning nozzles 42 face directly above the fixed block 21 and the movable block 22. After the flywheel workpiece 6 is pushed into the cleaning tank 4, the cleaning nozzles 42 flush both side surfaces of the flywheel workpiece 6. An observation window 43 is formed in the side wall of the cleaning tank 4. The cleaning situation can be observed and monitored through the observation window 43.
[0031] Working principle: The motors 32 on both sides of the limit rod 5 rotate synchronously. The motors 32 drive the rotating wheels 33 to rotate. The rotating wheels 33 drive the driving shaft 34 to perform circular motion in the through groove 51, so that the driving shaft 34 drives the limit rod 5 to move up and down. The limit rod 5 drives the driven shaft 25 to perform vertical up and down movement. The driven shaft 25 drives the movable block 22 to move up and down. After the flywheel workpiece 6 is placed in the second inclined groove 24, the movable block 22 moves upward, driving the flywheel workpiece 6 to move upward. When the second inclined groove 24 where the flywheel workpiece 6 is placed is connected to the first inclined groove 23 downstream, the flywheel workpiece 6 rolls from the second inclined groove 24 to the downstream first inclined groove 23 because it loses the block of the downstream fixed block 21 and is limited by the downstream movable block 22 at this time. Then the whole movable block 22 moves downward, and the flywheel workpiece 6 rolls from the first inclined groove 23 to the downstream second inclined groove 24 continuously because it loses the block of the downstream movable block 22, thus completing one propulsion. After entering the cleaning tank 4, the cleaning nozzles 42 flush both sides of the flywheel workpiece 6 during propulsion at the same time. After the flushing is completed, the flywheel workpiece 6 is pushed out, realizing the automatic loading and unloading cleaning process.
[0032] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0033] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention.
Claims
1. An automatic loading and unloading flywheel cleaning device, comprising an operation table (1), characterized in that, A row of conveying blocks (2) and a cleaning tank (4) are provided on the operation table (1). The conveying blocks (2) penetrate through the cleaning tank (4). A cleaning water pipe (41) is arranged in the cleaning tank (4). The conveying block (2) includes a fixed block (21) and a movable block (22). The fixed blocks (21) and the movable blocks (22) are arranged alternately. A first inclined groove (23) is formed at the top of the fixed block (21). A second inclined groove (24) is formed at the top of the movable block (22). Limiting rods (5) are symmetrically arranged on both sides of the movable block (22). A through groove (51) is formed on the side wall of the limiting rod (5). Driven shafts (25) are fixed at positions slightly lower than both sides of the movable block (22). The driven shafts (25) penetrate into the through grooves (51) and are connected to the limiting rods (5). Both ends of the limiting rods (5) are connected to a driving assembly (3).
2. The automatic loading and unloading flywheel cleaning device according to claim 1, wherein, The driving assembly (3) includes a bracket (31), a motor (32), a runner (33) and a driving shaft (34). The motor (32) is arranged outside the bracket (31). The output shaft of the motor (32) is fixedly connected to the runner (33) inside the bracket (31). A driving shaft (34) is fixed on the side of the runner (33) facing the movable block (22). The driving shaft (34) is located at the outer edge position of the runner (33). Both ends of the driving shaft (34) penetrate into the through grooves (51).
3. The automatic loading and unloading flywheel cleaning device according to claim 2, wherein The limiting rods (5) are horizontally arranged, and the extending direction of the limiting rods (5) is the same as the conveying direction.
4. An automatic loading and unloading flywheel cleaning device according to claim 3, characterized in that, The movable block (22) is in contact with the adjacent fixed block (21).
5. An automatic loading and unloading flywheel cleaning device according to claim 4, characterized in that, The cleaning water pipes (41) are arranged on the inner side wall of the cleaning tank (4) along the material conveying direction. Cleaning nozzles (42) are arranged on the cleaning water pipes (41). The cleaning nozzles (42) face directly above the first inclined groove (23) and the second inclined groove (24).
6. The automatic loading and unloading flywheel cleaning device according to claim 5, wherein, An observation window (43) is formed on the side wall of the cleaning tank (4).
7. An automatic loading and unloading flywheel cleaning device according to claim 6, characterized in that, The inclination angles and inclination directions of the first inclined groove (23) and the second inclined groove (24) are the same.