Headset headband bending machine with adjustable radian
Through the design of supporting columns, slide chutes, mounting blocks and electric cylinders, the problem of inflexible lateral and longitudinal arc adjustment of the headset headband is solved, and the production of headset headbands of multiple arcs is realized, expanding the scope of application.
Patent Information
- Application Number
- CN202421586248.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The prior art cannot flexibly adjust the lateral and longitudinal radians of the headband of the headband at the same time, and the application range is narrow.
A bending machine consisting of two supporting columns, slide chutes, mounting blocks, electric cylinders and reducer motors, can achieve flexible adjustment of the transverse and longitudinal arc of the headphone metal steel belt through the coordination of the electric cylinder and reducer motors.
It realizes flexible adjustment of the horizontal and longitudinal arc of the headband of the headband, expands the scope of application, and improves production efficiency and bending consistency.
Smart Images

Figure CN223083587U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a headband bending machine for earphones, in particular to a headband bending machine for earphones with adjustable radian, belonging to the technical field of bending machines. Background Technique
[0002] With the popularization of electronic products and the improvement of consumers' requirements for sound quality, earphones, as important audio output devices, have an increasing market demand. As an important part of earphones, the shape and comfort of the headband directly affect the wearing experience of users. The traditional production method of earphone headbands mostly relies on manual operation, with low production efficiency and difficult to ensure the consistency of the bending radian. Therefore, a headband bending machine with adjustable radian is needed;
[0003] Among them, the "steel bar bending machine with adjustable bending radian" disclosed in the patent application number "CN202022170998.3" is also an increasingly mature technology. The utility model includes a bending mechanism, an adjusting mechanism and a base. One end of the bending mechanism is provided with a fixed shaft, the fixed shaft penetrates through the adjusting mechanism, and one end of the fixed shaft at the bottom of the adjusting mechanism is fixedly connected to the base. The bottom of the adjusting mechanism is fixedly connected to the top of the base. The bending mechanism includes a connecting frame and a fixed shaft, the fixed shaft is rotationally clamped on one side of the connecting frame, and a rotating arm is fixedly connected to the side of the connecting frame away from the fixed shaft. The utility model slides the slider according to the required bending radian to limit the continuous rotation of the rotating arm, so as to realize the adjustment of the radian of the bent steel pipe, and solves the problems of inconvenient adjustment and large operation difficulty in the prior art; by rotating the rocker, the diameter of the arc where the outer circles of the four adjusting seats are located is increased to achieve the effect of adjusting the diameter of the bent steel bar, and solves the problem that it is impossible to conveniently adjust the bending diameter;
[0004] However, the above method still has the following defects in actual use: the bending adjustment structure is imperfect, and it cannot flexibly adjust the horizontal radian and vertical radian of the metal strip of the headband earphone at the same time, and the applicable range is narrow. Content of the Utility Model
[0005] The purpose of the utility model is to provide a headband bending machine for earphones with adjustable radian, so as to solve the problem that the horizontal radian and vertical radian of the metal plate of the headband earphone cannot be flexibly adjusted at the same time and the applicable range is narrow as put forward in the above background technique.
[0006] To achieve the above object, the present utility model provides the following technical solutions: a headband bending machine for headphones with adjustable curvature, comprising two support columns. Sliding grooves are respectively formed inside the two support columns. A first mounting block is slidably fitted inside each sliding groove. An installation tube is provided in the middle of each first mounting block. A first shaping cylinder for cooperating with bending and shaping is provided in the middle of the surface of each installation tube. A support shaft is rotatably connected inside each installation tube. A connecting arm is provided at one end of each support shaft. A pressing block is provided at one end of each connecting arm. An adjusting assembly is provided between the two support columns.
[0007] As a preferred technical solution of the present utility model, a first mounting seat is provided on one side of each of the two support columns. A first electric cylinder is provided in the middle of each first mounting seat. The telescopic ends of the two first electric cylinders are respectively fixedly connected to one end of the two first mounting blocks.
[0008] As a preferred technical solution of the present utility model, a motor seat is provided on the back of each of the two installation tubes. A reduction motor is provided on the surface of each of the two motor seats. The transmission shafts of the two reduction motors are respectively fixedly connected to the other ends of the two support shafts.
[0009] As a preferred technical solution of the present utility model, the adjusting assembly includes a connecting column. The connecting column is provided between the two support columns. A second mounting seat is provided at the top of the back of the connecting column. A second electric cylinder is provided in the middle of the second mounting seat. The telescopic end of the second electric cylinder is provided with a second mounting block through a connecting block. A second shaping cylinder for cooperating with bending and shaping is provided at one end of the second mounting block.
[0010] As a preferred technical solution of the present utility model, an adjusting groove matching the second mounting block is formed in the middle of the connecting column.
[0011] As a preferred technical solution of the present utility model, a connecting groove for the sliding fit of the installation tube is formed on the surface of each support column.
[0012] As a preferred technical solution of the present utility model, a fixing seat is provided at the bottom end of each of the two support columns. Fixing holes are respectively formed at the four corners of each fixing seat. A fixing rod is provided between the two fixing seats.
[0013] As a preferred technical solution of the present utility model, a placing seat is provided on one side of the surface of each of the two support columns. A placing groove is formed in the middle of each placing seat.
[0014] Compared with the related art, the headband bending machine for headphones with adjustable curvature provided by the present utility model has the following beneficial effects:
[0015] When adjusting the radian in the longitudinal direction, with the cooperation of the second electric cylinder, the middle part of the metal steel belt of the headband-type earphone is pressed by the second shaping cylinder, causing the middle part of the metal steel belt of the earphone to bend and deform, so as to realize the radian adjustment in the longitudinal direction of the steel belt. The adjustment method is more flexible. When adjusting the radian in the transverse direction, the distance between the two first mounting blocks is controlled with the cooperation of the first electric cylinder, and with the cooperation of the reduction motor, the pressing block presses the surface of the earphone steel belt, and the earphone steel belt bends and deforms along the outer surface contour of the first shaping cylinder, so as to realize the radian adjustment in the transverse direction of the steel belt, enabling it to adapt to the production operations of various radian earphone headbands and having a wider application range. Brief Description of the Drawings
[0016] Figure 1 is a structural schematic diagram of the present utility model;
[0017] Figure 2 is a rear structural schematic diagram of the present utility model;
[0018] Figure 3 is a sectional structural schematic diagram of the present utility model;
[0019] Figure 4 is a side structural schematic diagram of the present utility model;
[0020] Figure 5 of the present utility model Figure 3 is an enlarged structural schematic diagram at A.
[0021] In the figure: 1, support column; 10, adjustment component; 1001, placement seat; 1002, placement groove; 101, connecting column; 102, second mounting seat; 103, second electric cylinder; 104, second mounting block; 105, second shaping cylinder; 106, adjustment groove; 111, fixed seat; 112, fixing hole; 113, fixing rod; 2, sliding groove; 3, first mounting block; 31, first mounting seat; 32, first electric cylinder; 4, mounting pipe; 41, connecting groove; 5, first shaping cylinder; 6, support shaft; 61, motor seat; 62, reduction motor; 7, connecting arm; 8, pressing block. Detailed Description of the Embodiment
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] Embodiment 1:
[0024] Please refer toFigures 1-5 , the utility model provides a headband bending machine for earphones with adjustable radian, which includes two support columns 1. Sliding grooves 2 are respectively opened inside the two support columns 1. A first mounting block 3 is slidably fitted inside each sliding groove 2. An installation tube 4 is fixedly arranged in the middle of each first mounting block 3. A first shaping cylinder 5 for cooperative bending and shaping is fixedly arranged in the middle of the surface of each installation tube 4. The radian of the horizontal bending is adjusted by controlling the distance between the two first shaping cylinders 5. A support shaft 6 is rotatably connected inside each installation tube 4 for angle adjustment. A connecting arm 7 is fixedly arranged at one end of each support shaft 6 for providing connection support. A pressing block 8 is arranged at one end of each connecting arm 7. The two ends of the earphone steel strip are pressed and shaped by the pressing block 8. An adjusting component 10 is arranged between the two support columns 1;
[0025] A first mounting seat 31 is fixedly arranged on one side of each of the two support columns 1. A first electric cylinder 32 is fixedly arranged in the middle of each first mounting seat 31. The telescopic ends of the two first electric cylinders 32 are respectively fixedly connected with one end of the two first mounting blocks 3. The distance between the two first mounting blocks 3 is adjusted by controlling the length of the telescopic end of the first electric cylinder 32;
[0026] Motor seats 61 are fixedly arranged on the back of the two installation tubes 4. Reducing motors 62 are fixedly arranged on the surfaces of the two motor seats 61. The transmission shafts of the two reducing motors 62 are respectively fixedly connected with the other ends of the two support shafts 6;
[0027] A connecting groove 41 for the sliding fit of the installation tube 4 is opened on the surface of each support column 1;
[0028] Fixed seats 111 are fixedly arranged at the bottom ends of the two support columns 1. Fixing holes 112 are opened at the four corners of each fixed seat 111. A fixing rod 113 is fixedly arranged between the two fixed seats 111;
[0029] Placing seats 1001 are fixedly arranged on one side of the surfaces of the two support columns 1. A placing groove 1002 is opened in the middle of each placing seat 1001 for placing the earphone steel strip;
[0030] Specifically, first, the placing groove 1002 in the middle of the placing seat 1001 provides an auxiliary positioning function for placing the earphone steel strip. The headband earphone steel strip to be processed is placed between the first shaping cylinder 5 and the pressing block 8. The staff controls the length of the telescopic end of the first electric cylinder 32 to adjust the distance between the two first mounting blocks 3. When the first mounting block 3 moves, it will drive the installation tube 4 and the first shaping cylinder 5 to move synchronously, so as to control the radian turning point of the earphone metal steel strip in the horizontal direction.
[0031] Embodiment 2:
[0032] The adjusting component 10 includes a connecting column 101. The connecting column 101 is fixedly arranged between two support columns 1. At the top of the back surface of the connecting column 101, a second mounting seat 102 is fixedly arranged. In the middle of the second mounting seat 102, a second electric cylinder 103 is fixedly arranged. The telescopic end of the second electric cylinder 103 is fixedly provided with a second mounting block 104 through a connecting block. At one end of the second mounting block 104, a second shaping cylinder 105 for cooperating with bending and shaping is fixedly arranged.
[0033] An adjusting groove 106 matching the second mounting block 104 is formed in the middle of the connecting column 101. The adjusting groove 106 is used to cooperate with the second mounting block 104 for sliding.
[0034] Specifically, first, the staff starts the second electric cylinder 103. The second electric cylinder 103 drives the second mounting block 104 and the second shaping cylinder 105 to move synchronously through its telescopic end, so that the second shaping cylinder 105 presses on the middle part of the metal steel band of the headband-type earphone, causing the middle part of the earphone metal steel band to be bent and deformed.
[0035] During use, first, the curvature-adjustable earphone headband bending machine is carried to a suitable position through the fixing seat 111, and is locked and fixed with the lower part of the external bolt through the fixing hole 112 at the corner of the fixing seat 111. The fixing rod 113 makes the connection between the two fixing seats 111 more firm. In order to flexibly adjust the horizontal curvature and vertical curvature of the metal steel band of the headband-type earphone, the metal steel band of the headband-type earphone to be processed is placed between the first shaping cylinder 5 and the pressing block 8. The placing groove 1002 in the middle of the placing seat 1001 provides an auxiliary positioning function for the placement of the earphone steel band, and at the same time makes the metal steel band of the headband-type earphone not easy to fall off. After the placement is completed, the staff starts the second electric cylinder 103. The second electric cylinder 103 drives the second mounting block 104 and the second shaping cylinder 105 to move synchronously through its telescopic end, so that the second shaping cylinder 105 presses on the middle part of the metal steel band of the headband-type earphone, causing the middle part of the earphone metal steel band to be bent and deformed. The staff can adjust the curvature in the longitudinal direction of the steel band by controlling the length of the telescopic end of the second electric cylinder 103, and the adjustment method is more flexible.
[0036] In order to flexibly adjust the horizontal arc of the metal steel belt of the headband-type earphone, a slidable first mounting block 3 is arranged inside each of the two support columns 1 through a chute 2. The staff controls the length of the telescopic end of the first electric cylinder 32, and the two first mounting blocks 3 move relatively or in opposite directions. When the first mounting block 3 moves, it will drive the mounting tube 4 and the first shaping cylinder 5 to move synchronously, thereby controlling the turning point of the horizontal arc of the earphone metal steel belt. The staff controls the forward and reverse rotation of the transmission shafts of the two reduction motors 62, so that the pressing block 8 connected by the support shaft 6 through the connecting arm 7 presses on the surface of the earphone steel belt, causing the earphone steel belt to bend and deform along the outer surface contour of the first shaping cylinder 5, and the control method is more flexible.
[0037] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A headband bending machine for a headset with adjustable radian, comprising two support columns (1), characterized in that, Chutes (2) are provided inside each of the two support columns (1). A first mounting block (3) is slidably fitted inside each chute (2). An installation pipe (4) is provided in the middle of each first mounting block (3). A first shaping cylinder (5) for fitting and bending shaping is provided in the middle of the surface of each installation pipe (4). A support shaft (6) is rotatably connected inside each installation pipe (4). A connecting arm (7) is provided at one end of each support shaft (6). A pressing block (8) is provided at one end of each connecting arm (7). An adjusting assembly (10) is provided between the two support columns (1).
2. The bendable headband bending machine with adjustable radian according to claim 1, characterized in that: A first mounting seat (31) is provided on one side of each of the two support columns (1). A first electric cylinder (32) is provided in the middle of each first mounting seat (31). The telescopic ends of the two first electric cylinders (32) are fixedly connected to one end of the two first mounting blocks (3) respectively.
3. The bendable headband bending machine for headphones with adjustable radian according to claim 1, characterized in that: Motor seats (61) are provided on the back of the two installation pipes (4). A reduction motor (62) is provided on the surface of each of the two motor seats (61). The transmission shafts of the two reduction motors (62) are fixedly connected to the other ends of the two support shafts (6) respectively.
4. The bendable headband bending machine for earphones with adjustable radian according to claim 1, characterized in that: The adjusting assembly (10) includes a connecting column (101). The connecting column (101) is provided between the two support columns (1). A second mounting seat (102) is provided at the top of the back of the connecting column (101). A second electric cylinder (103) is provided in the middle of the second mounting seat (102). The telescopic end of the second electric cylinder (103) is provided with a second mounting block (104) through a connecting block. A second shaping cylinder (105) for fitting and bending shaping is provided at one end of the second mounting block (104).
5. The arc-adjustable headphone headband bending machine according to claim 4, wherein: An adjusting groove (106) matching the second mounting block (104) is provided in the middle of the connecting column (101).
6. The bendable headband bending machine for headphones with adjustable radian according to claim 1, characterized in that: A connecting groove (41) for the sliding fit of the installation pipe (4) is provided on the surface of each support column (1).
7. The curvature-adjustable headphone headband bending machine according to claim 1, wherein: Fixed seats (111) are provided at the bottom ends of the two support columns (1). Fixing holes (112) are provided at the four corners of each fixed seat (111). A fixing rod (113) is provided between the two fixed seats (111).
8. The bendable headband bending machine for earphones with adjustable radian according to claim 1, wherein: A placing seat (1001) is provided on one side of the surface of each of the two support columns (1). A placing groove (1002) is provided in the middle of each placing seat (1001).
Citation Information
Patent Citations
Steel bar bender capable of adjusting bending radian
CN213826770U