Automatic feeding and pin shearing module

Automatic shearing of diode pins is achieved through the automatic feeding and shearing module, which solves the problems of poor stability and appearance quality caused by manual operation, improves processing efficiency and dimensional consistency, and reduces labor costs.

CN223083731UActive Publication Date: 2025-07-11AOWEI PRECISION TECHNOLOGY (CHONGQING) CO LTD
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Patent Information

Application Number
CN202422227561.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-11
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

In the prior art, the shearing of diode pins mainly relies on manual operation, resulting in poor stability, high labor costs and high appearance quality abnormality, and often inconsistent pin lengths.

Method used

The automatic feeding foot shear module is adopted, including a base, funnel, electronically controlled scissors and transmission mechanism. The servo motor drives the synchronous belt to achieve automatic shearing of the diode pins, and reduce friction through the lubricating oil assembly to ensure smooth rotation.

Benefits of technology

Improves the efficiency and consistency of diode pin shearing, reduces labor costs, improves appearance quality, and reduces the impact of friction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of semiconductor diodes, in particular to an automatic feeding pin shearing module which comprises a base, a funnel is fixedly installed on the upper surface of the base through an L-shaped connecting rod, electric control scissors are rotatably installed on the side wall of the base, and a transmission mechanism is arranged at an opening in the bottom of the funnel. The transmission mechanism comprises a cutting disc, a servo motor is fixedly installed on the surface of the funnel, a penetrating opening is formed in the surface of the funnel, a rotating rod is rotatably installed in the penetrating opening, the cutting disc is fixedly connected to the rotating rod in a sleeving mode, a driven synchronous wheel is fixedly connected to the rotating rod in a sleeving mode, and a driving synchronous wheel is fixedly installed on an output shaft of the servo motor; and a synchronous belt is meshed and wound on the driving synchronous wheel and the driven synchronous wheel. Through the cooperation of the funnel, the electric control scissors and the transmission mechanism, the electric control scissors can quickly and sequentially shear pins of a plurality of diodes to be machined, the original manual mode is changed, and the machining efficiency and the size consistency of the sheared pins are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of semiconductor diodes, in particular to an automatic feeding and pin-cutting module. Background Art

[0002] A diode is a relatively common electronic component, and its characteristic is unidirectional conduction, that is, current can only flow through the diode in one direction. At present, the functions of diodes include rectifier circuits, detector circuits, voltage regulator circuits, etc. Before inserting the diode into the PCB board, the pin length needs to be cut according to the corresponding specifications.

[0003] At present, most of the cutting of diode pins in the industry still adopts manual operation. While the stability is poor, the labor cost is high, and the abnormal rate of the appearance quality of the diode is high. The problem of inconsistent pin cutting length often occurs. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the following disadvantages in the prior art. At present, most of the cutting of diode pins in the industry still adopts manual operation. While the stability is poor, the labor cost is high, and the abnormal rate of the appearance quality of the diode is high. The problem of inconsistent pin cutting length often occurs, and an automatic feeding and pin-cutting module is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] An automatic feeding and pin-cutting module, including a base. A funnel is fixedly installed on the upper surface of the base through an L-shaped connecting rod. An electric control scissor is rotatably installed on the side wall of the base. A transmission mechanism is arranged at the bottom opening of the funnel, and the transmission mechanism is used to rotate and convey the workpiece to be processed to the electric control scissor.

[0007] The transmission mechanism includes a dividing disc. A plurality of slots for the workpiece to enter are circumferentially formed on the surface of the dividing disc. A servo motor is fixedly installed on the surface of the funnel. A through hole is formed on the surface of the funnel. A rotating rod is rotatably installed in the through hole. The dividing disc is fixedly sleeved on the rotating rod. A driven synchronous pulley is fixedly sleeved on the rotating rod. A driving synchronous pulley is fixedly installed on the output shaft of the servo motor. A synchronous belt is meshed and wound on the driving synchronous pulley and the driven synchronous pulley. An output track is fixedly installed below the funnel. A guiding plate is arranged in the funnel.

[0008] Preferably, an induction switch and a photoelectric sensor are respectively fixedly installed on the surfaces of the funnel and the output track. An induction ring is fixedly sleeved on the driven synchronous pulley. A support column is fixedly installed on the surface of the induction ring. The induction switch is located on the rotation path of the support column.

[0009] Preferably, an oil cavity is formed in the rotating rod, a fuel tank is arranged on the surface of the funnel, a fuel supply assembly is arranged at one end of the rotating rod, the fuel supply assembly is used to supply the lubricating oil in the fuel tank to the oil cavity, and oil outlets communicating with the oil cavity are symmetrically formed on the surface of the rotating rod located in the through hole.

[0010] Preferably, the fuel supply assembly includes a reciprocating screw rod, a sliding rod threadedly sleeved on the reciprocating screw rod, a hollow rod with a closed end, and a piston rod sealingly and slidably inserted into the hollow rod. One end of the piston rod is fixedly connected to the surface of the sliding rod. A through port communicating with the oil cavity is formed at one end of the rotating rod. An installation ring is fixedly sleeved on the reciprocating screw rod. Connecting rods are symmetrically and fixedly installed on the outer wall of the installation ring. The ends of the two connecting rods are fixedly connected to the wall of the oil cavity. A rotating ring is sealingly and rotatably installed on the reciprocating screw rod. The outer wall of the rotating ring is in sliding and sealing contact with the wall of the through port. An oil outlet pipe is fixedly installed at the closed end of the hollow rod. The end of the oil outlet pipe away from the hollow rod passes through the rotating ring. The hollow rod is connected to the fuel tank through an oil inlet pipe. One-way valves are arranged in both the oil outlet pipe and the oil inlet pipe. The sliding rod is restricted from rotating by a restricting component.

[0011] Preferably, the conduction direction of the one-way valve in the oil outlet pipe is from the inside of the hollow rod to the inside of the oil cavity, and the conduction direction of the one-way valve in the oil inlet pipe is from the inside of the fuel tank to the inside of the hollow rod.

[0012] Preferably, the restricting component includes a restricting rod horizontally and fixedly installed on the surface of the funnel, and the sliding rod is slidably sleeved on the restricting rod.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. Through the cooperation among the funnel, the electric control scissors and the transmission mechanism, the electric control scissors can quickly shear the pins of multiple diodes to be processed in sequence, change the original manual mode, and improve the processing efficiency and the dimensional consistency after pin shearing;

[0015] 2. When the transmission mechanism is transporting multiple diodes, the lubricating oil in the fuel tank will intermittently enter the oil cavity at this time, flow out from multiple oil outlets, and then act on the contact surface between the rotating rod and the through hole, playing a lubricating role, avoiding excessive dust between the contact surface of the rotating rod and the through hole, resulting in large frictional force and affecting the rotation of the rotating rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a front three-dimensional structural schematic diagram of the automatic feeding and pin shearing module proposed by the present utility model;

[0017] Figure 2 is a side three-dimensional structural schematic diagram of the automatic feeding and pin shearing module proposed by the present utility model;

[0018] Figure 3 This is a schematic three - dimensional structure view of the back of the automatic feeding and leg - cutting module proposed by the present utility model;

[0019] Figure 4 This is a schematic partial three - dimensional structure view of the front of the automatic feeding and leg - cutting module proposed by the present utility model;

[0020] Figure 5 This is a schematic partial three - dimensional cross - sectional structure view of the oil - supply component, rotating rod and oil storage tank in the automatic feeding and leg - cutting module proposed by the present utility model;

[0021] Figure 6 is Figure 3 an enlarged view of the structure at position A in

[0022] Figure 7 is Figure 4 an enlarged view of the structure at position B in

[0023] Figure 8 is Figure 5 an enlarged view of the structure at position C in

[0024] In the figure: 1 base, 2 connecting rod, 3 funnel, 4 electric control scissors, 5 dividing disc, 6 card slot, 7 servo motor, 8 rotating rod, 9 driven synchronous pulley, 10 driving synchronous pulley, 11 synchronous belt, 12 discharge track, 13 induction switch, 14 photoelectric inductor, 15 induction ring, 16 support column, 17 oil cavity, 18 oil storage tank, 19 sliding rod, 20 hollow rod, 21 piston rod, 22 mounting ring, 23 oil outlet, 24 rotating ring, 25 oil outlet pipe, 26 oil inlet pipe, 27 limiting rod, 28 reciprocating lead screw, 29 guide plate. Specific embodiments

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0026] Terms such as "upper", "lower", "left", "right", "middle" and "one" cited in the present utility model are only for the convenience of clear narration, rather than to limit the scope of implementation of the present utility model. The change or adjustment of their relative relationship, without substantial change in technical content, should also be regarded as the scope of implementation of the present utility model.

[0027] Referring to Figures 1-8 , the automatic feeding and leg - cutting module includes a base 1. A funnel 3 is fixedly installed on the upper surface of the base 1 through an L - shaped connecting rod 2. An electric control scissors 4 is rotatably installed on the side wall of the base 1. A transmission mechanism is provided at the bottom opening of the funnel 3, and the transmission mechanism is used to rotate and convey the workpieces to be processed to the electric control scissors 4.

[0028] The transmission mechanism includes a dividing disk 5. The surface of the dividing disk 5 is circumferentially provided with a plurality of card slots 6 for workpieces to enter. A servo motor 7 is fixedly installed on the surface of the funnel 3. A through hole is provided on the surface of the funnel 3, and a rotating rod 8 is rotatably installed in the through hole. The dividing disk 5 is fixedly sleeved on the rotating rod 8. A driven synchronous pulley 9 is fixedly sleeved on the rotating rod 8. The output shaft of the servo motor 7 is fixedly installed with a driving synchronous pulley 10. A synchronous belt 11 is meshed and wound on the driving synchronous pulley 10 and the driven synchronous pulley 9. A discharge track 12 is fixedly installed below the funnel 3. A guide plate 29 is arranged in the funnel 3.

[0029] First, the diodes to be processed are all placed in the funnel 3. The diodes located in the funnel 3 will accumulate at the bottom of the funnel 3 along the inner wall of the inclined funnel 3, and some diodes will be located in the card slots 6 on the side wall of the dividing disk 5. Then, at this time, the servo motor 7 is started. The output shaft of the servo motor 7 will drive the driving synchronous pulley 10 to rotate. Then, under the driving action of the synchronous belt 11, the driven synchronous pulley 9 will drive the rotating rod 8 and the dividing disk 5 to rotate. The pins of the diodes located in the plurality of card slots 6 will sequentially contact the guide plate 29 and be guided by the guide plate 29 to the electric control scissors 4. The electric control scissors 4 will cut the pins of the diodes, and the cut diodes will then fall into the discharge track 12.

[0030] Inductive switches 13 and photoelectric sensors 14 are respectively fixedly installed on the surfaces of the funnel 3 and the discharge track 12. An induction ring 15 is fixedly sleeved on the driven synchronous pulley 9. A support column 16 is fixedly installed on the surface of the induction ring 15. The inductive switch 13 is located on the rotation path of the support column 16.

[0031] When the support column 16 on the rotating induction ring 15 rotates to the inductive switch 13, it plays a role in detecting the movement and counting of the driven synchronous pulley 9, while the photoelectric sensor 14 located below is used to sense the state of the product during discharging.

[0032] An oil cavity 17 is provided inside the rotating rod 8. A storage oil tank 18 is provided on the surface of the funnel 3. One end of the rotating rod 8 is provided with an oil supply assembly for supplying the lubricating oil located in the storage oil tank 18 into the oil cavity 17. Symmetrically arranged oil outlets 23 communicating with the oil cavity 17 are provided on the surface of the rotating rod 8 inside the through hole. The oil supply assembly includes a reciprocating lead screw 28, a sliding rod 19 threadedly sleeved on the reciprocating lead screw 28, a hollow rod 20 with a closed end, and a piston rod 21 sealingly and slidably inserted into the hollow rod 20. One end of the piston rod 21 is fixedly connected to the surface of the sliding rod 19. A through port communicating with the oil cavity 17 is provided at one end of the rotating rod 8. An installation ring 22 is fixedly sleeved on the reciprocating lead screw 28. Link rods are symmetrically and fixedly installed on the outer wall of the installation ring 22. The ends of the two link rods are fixedly connected to the wall of the oil cavity 17. A rotating ring 24 is sealingly rotatably installed on the reciprocating lead screw 28. The outer wall of the rotating ring 24 is in sliding sealing contact with the wall of the through port. An oil outlet pipe 25 is fixedly installed at the closed end of the hollow rod 20. The end of the oil outlet pipe 25 away from the hollow rod 20 passes through the rotating ring 24. The hollow rod 20 is connected to the storage oil tank 18 through an oil inlet pipe 26. Check valves are provided in both the oil outlet pipe 25 and the oil inlet pipe 26. The conduction direction of the check valve in the oil outlet pipe 25 is from inside the hollow rod 20 to inside the oil cavity 17, and the conduction direction of the check valve in the oil inlet pipe 26 is from inside the storage oil tank 18 to inside the hollow rod 20. The sliding rod 19 is restricted from rotating by a restricting component. The restricting component includes a restricting rod 27 horizontally and fixedly installed on the surface of the funnel 3. The sliding rod 19 is slidably sleeved on the restricting rod 27.

[0033] When the rotating rod 8 is rotating, the reciprocating lead screw 28 will also rotate together at this time. The sliding rod 19 threadedly sleeved on the reciprocating lead screw 28 will drive the piston rod 21 to perform a horizontal reciprocating movement under the restricting action of the restricting rod 27. The volume inside the hollow rod 20 will continuously change from small to large and then from large to small. When the volume inside the hollow rod 20 becomes larger, the pressure decreases, and the lubricating oil located in the storage oil tank 18 will enter the hollow rod 20 from the oil inlet pipe 26. When the volume inside the hollow rod 20 becomes smaller, the pressure will increase, and the lubricating oil located inside the hollow rod 20 will enter the oil cavity 17 from the oil outlet pipe 25, and then flow out from the multiple oil outlets 23 and act on the contact surface between the rotating rod 8 and the through hole, playing a lubricating effect to prevent excessive dust between the contact surface of the rotating rod 8 and the through hole, resulting in a large frictional force and affecting the rotation of the rotating rod 8, the driven synchronous pulley 9, and the dividing disc 5.

[0034] In the present utility model, first, the diodes to be processed are all placed in the funnel 3. The diodes located in the funnel 3 will accumulate at the bottom of the funnel 3 along the inner wall of the inclined funnel 3, and some diodes will be located in the card slots 6 on the side wall of the dividing disc 5. Then, at this time, the servo motor 7 is started. The output shaft of the servo motor 7 will drive the driving synchronous wheel 10 to rotate. Then, under the driving action of the synchronous belt 11, the driven synchronous wheel 9 will drive the rotating rod 8 and the dividing disc 5 to rotate. The pins of the diodes located in the multiple card slots 6 will sequentially contact the guiding plate 29 and be guided by the guiding plate 29 to the electric control scissors 4. The electric control scissors 4 will cut the pins of the diodes. The cut diodes will then fall into the discharge track 12, and the pins of multiple diodes to be processed can be quickly cut sequentially, changing the original manual mode and improving the processing efficiency and the dimensional consistency after the pin cutting.

[0035] In the present utility model, unless otherwise clearly specified and defined, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense.

[0036] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.

Claims

1. Automatic feeding and lead trimming module, including a base (1), characterized in that, On the upper surface of the base (1), a funnel (3) is fixedly installed through an L-shaped connecting rod (2). On the side wall of the base (1), an electric control scissors (4) is rotatably installed. At the bottom opening of the funnel (3), a transmission mechanism is provided, and the transmission mechanism is used to rotate and convey the workpiece to be processed to the electric control scissors (4). The transmission mechanism includes a dividing disk (5). On the surface of the dividing disk (5), a plurality of card slots (6) for the workpiece to enter are circumferentially formed. On the surface of the funnel (3), a servo motor (7) is fixedly installed. A through hole is formed on the surface of the funnel (3). A rotating rod (8) is rotatably installed in the through hole. The dividing disk (5) is fixedly sleeved on the rotating rod (8). A driven synchronous pulley (9) is fixedly sleeved on the rotating rod (8). The output shaft of the servo motor (7) is fixedly installed with a driving synchronous pulley (10). A synchronous belt (11) is meshed and wound on the driving synchronous pulley (10) and the driven synchronous pulley (9). Below the funnel (3), a discharge track (12) is fixedly installed. A guiding plate (29) is provided in the funnel (3).

2. The automatic feeding and lead trimming module according to claim 1, wherein, Inductive switches (13) and photoelectric sensors (14) are respectively fixedly installed on the surfaces of the funnel (3) and the discharge track (12). An induction ring (15) is fixedly sleeved on the driven synchronous pulley (9). A support column (16) is fixedly installed on the surface of the induction ring (15). The inductive switch (13) is located on the rotation path of the support column (16).

3. The automatic feeding and lead trimming module according to claim 1, wherein, An oil cavity (17) is formed in the rotating rod (8). An oil storage tank (18) is provided on the surface of the funnel (3). At one end of the rotating rod (8), an oil supply assembly is provided, and the oil supply assembly is used to supply the lubricating oil in the oil storage tank (18) into the oil cavity (17). On the surface of the rotating rod (8) located in the through hole, oil outlets (23) that are symmetrically formed and are all communicated with the oil cavity (17) are provided.

4. The automatic feeding and lead trimming module according to claim 3, wherein The oil supply assembly includes a reciprocating lead screw (28), a sliding rod (19) threadedly sleeved on the reciprocating lead screw (28), a hollow rod (20) with a closed end at one end, and a piston rod (21) sealingly and slidably inserted into the hollow rod (20). One end of the piston rod (21) is fixedly connected to the surface of the sliding rod (19). A through port communicated with the oil cavity (17) is formed at one end of the rotating rod (8). An installation ring (22) is fixedly sleeved on the reciprocating lead screw (28). Symmetrically fixed on the outer wall of the installation ring (22) are connecting rods, and the ends of the two connecting rods are fixedly connected to the wall of the oil cavity (17). A rotating ring (24) is sealingly rotatably installed on the reciprocating lead screw (28). The outer wall of the rotating ring (24) is in sliding and sealing contact with the wall of the through port. The end of the hollow rod (20) with a closed end is fixedly installed with an oil outlet pipe (25). The end of the oil outlet pipe (25) away from the hollow rod (20) passes through the rotating ring (24). The hollow rod (20) is communicated with the oil storage tank (18) through an oil inlet pipe (26). Check valves are provided in both the oil outlet pipe (25) and the oil inlet pipe (26). The sliding rod (19) is restricted from rotating through a restricting component.

5. The automatic feeding and lead trimming module according to claim 4, wherein The conduction direction of the check valve in the outlet pipe (25) is from inside the hollow rod (20) to inside the oil cavity (17), and the conduction direction of the check valve in the inlet pipe (26) is from inside the oil storage tank (18) to inside the hollow rod (20).

6. The automatic feeding and lead trimming module according to claim 4, wherein The limiting component includes a limiting rod (27) horizontally and fixedly installed on the surface of the funnel (3), and the sliding rod (19) is slidably sleeved on the limiting rod (27).