Industrial aluminum profile punching equipment
Through hydraulic system and automated control components, the automatic positioning and stability of aluminum profiles are achieved. Combined with debris cleaning and detachable cutting heads, the problems of time-consuming and labor-intensive and inconvenient cleaning of traditional aluminum hole punching equipment are solved, and the hole punching efficiency and equipment reliability are improved.
Patent Information
- Application Number
- CN202422027476.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The hole drilling equipment for traditional aluminum processing requires manual marking of the hole drilling position, which is time-consuming and labor-intensive, has poor fixing effect, and is inconvenient to clean the debris, which affects the hole drilling efficiency and equipment reliability.
The hydraulic system and automatic control of sliding tables, clamps, elastic sensors and other components are adopted to realize automatic positioning and stabilization of aluminum profiles. Combined with a vacuum cleaner to clean up debris, use a detachable cylinder cutting head and brush to improve the drilling accuracy and the degree of equipment automation.
It improves hole drilling efficiency and accuracy, reduces manpower investment, extends the service life of the equipment, enhances the automation and durability of the equipment, and reduces resource losses.
Smart Images
Figure CN223083866U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of aluminum profile processing, and specifically relates to a punching device for industrial aluminum profiles. Background Technique
[0002] Products made of aluminum and other alloy elements. Usually, they are first processed into castings, forgings, foils, plates, strips, tubes, rods, profiles, etc., and then made through processes such as cold bending, sawing, drilling, assembling, and coloring. The main metal element is aluminum, plus some alloy elements to improve the performance of aluminum materials.
[0003] However, traditional punching devices for aluminum material processing require manual marking of the punching positions and holding the machine for punching, which is time-consuming and laborious. When in use, the effect of fixing the aluminum material is not good, and it is easy to cause the aluminum material to fall off, affecting the punching efficiency. Moreover, the debris in the clamping device is not easy to clean, which easily leads to the aluminum material not being able to be placed flat in the clamping device. Therefore, a punching device for aluminum material processing is needed to solve the above problems.
[0004] Therefore, the utility model provides a punching device for industrial aluminum profiles. Content of the Utility Model
[0005] In order to make up for the deficiencies of the prior art and solve at least one of the technical problems proposed in the background technique.
[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: A punching device for industrial aluminum profiles described in the utility model includes an operating table, and table legs are fixedly connected to the four corners of the bottom of the operating table; there are support columns on both sides of the middle of the operating table, and there is a distance between the support columns and the operating table; a cross bar is fixedly connected between the tops of the support columns; the cross bar passes through a through hole and is slidably connected to a sliding table; a first hydraulic cylinder is fixedly connected to the bottom of the sliding table, and a motor is installed inside the first hydraulic cylinder; a first hydraulic rod is fixedly connected to the bottom of the first hydraulic cylinder; a drill bit is fixedly connected to the bottom of the first hydraulic rod. This step saves and improves the traditional drilling steps through the movement of the position and the adjustment of the height, improves the working efficiency while effectively reducing the difficulty of drilling positioning, and improves the automation degree of the device.
[0007] Preferably, sliding grooves are opened on both sides of the top of the operating table; an insert plate is slidably connected to the sliding grooves; a second hydraulic cylinder is fixedly connected to the side of the insert plate close to the drill bit; the other end of the second hydraulic cylinder is fixedly connected to a second hydraulic rod; the other end of the second hydraulic rod is fixedly connected to a clamping plate. This step saves the cumbersome manual movement and marking, makes improvements in the punching stability, liberates the investment of human labor to a certain extent while effectively improving the production efficiency, and promotes the practicability of the device.
[0008] Preferably, a elastic sensor is fixedly connected to the top of the sliding table, and a partition is fixedly connected to the bottom of the clamping plate and the partition fits the top of the operating table; this step can protect the tabletop, and at the same time has a flexible working distance for aluminum profiles of different thicknesses, avoiding the possibility of incomplete drilling or damaging the tabletop, reducing the damage of resources and improving the intelligence of drilling, effectively improving the durability and usability of the equipment.
[0009] Preferably, a dust collector is placed at one end of the operating table, and there is a distance between the dust collector and the operating table; several absorption grooves are provided on the side of the dust collector close to the operating table; this step improves the accuracy of the equipment operation by cleaning the debris on the tabletop, extends the continuous use time of the equipment, effectively improves the work efficiency and reduces the error rate.
[0010] Preferably, a cylindrical cutting head is fixedly connected to the bottom of the drill bit, and the cylindrical cutting head is in a hollow circular ring shape and is detachable; this step improves the flexibility and aesthetics of drilling through a scientific drilling method, and at the same time the rotary cutting method is more accurate than the traditional drilling, and this device improves the usability and application breadth of the equipment.
[0011] Preferably, a brush is fixedly connected to the bottom of the panel, and the brush contacts the bottom of the sliding groove; this step can improve the usability of the device, reduce the trouble of manual cleaning, improve the automation degree of the device, and complete the improvement and optimization of the device.
[0012] Preferably, a plastic pad is fixedly connected to the side of the clamping plate close to the drill bit; a plastic pad is also fixedly connected to the top of the partition; this step can improve the stability of the device, reduce the loss of materials, and improve the application of the device.
[0013] The beneficial effects of the present utility model are as follows:
[0014] 1. For an industrial aluminum profile drilling equipment of the present utility model, the position to be drilled is determined by the sliding of the sliding table on the cross bar, and the first hydraulic cylinder controls the telescopic movement of the first hydraulic rod to drive the drill bit to move up and down to drill aluminum profiles of different thicknesses. At the same time, the motor drives the drill bit to rotate and cut the aluminum profile; this step saves and improves the traditional drilling steps through the movement of the position and the adjustment of the height, improves the work efficiency while effectively reducing the difficulty of drilling positioning, and improves the automation degree of the equipment.
[0015] 2. For an industrial aluminum profile drilling equipment of the present utility model, by setting a flexible working distance for aluminum profiles of different thicknesses, avoiding the possibility of incomplete drilling or damaging the tabletop, reducing the damage of resources and improving the intelligence of drilling, effectively improving the durability and usability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present utility model will be further described below with reference to the drawings.
[0017] Figure 1 is the perspective view of the present utility model;
[0018] Figure 2 is the structural schematic diagram of the cylindrical cutting head in the present utility model;
[0019] Figure 3 is the structural schematic diagram of the through port in the present utility model;
[0020] Figure 4 is the structural schematic diagram of the second hydraulic cylinder in the present utility model;
[0021] In the figure: 1, operating platform; 11, table legs; 12, support columns; 13, cross bars; 14, through port; 15, sliding table; 16, first hydraulic cylinder; 17, first hydraulic rod; 18, drill bit; 2, sliding groove; 21, embedded panel; 22, second hydraulic cylinder; 23, second hydraulic rod; 24, clamping plate; 3, elastic sensor; 31, partition board; 4, dust collector; 41, absorption tank; 5, cylindrical cutting head; 6, brush; 7, plastic pad. Specific embodiments
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
[0023] The following gives specific embodiments.
[0024] Such as Figures 1 to 4As shown in the figure, an industrial aluminum profile drilling device according to an embodiment of the present utility model includes an operating table 1, and table legs 11 are fixedly connected to the four corners of the bottom of the operating table 1; on both sides of the middle of the operating table 1, there are support columns 12, and a distance is left between the support columns 12 and the operating table 1; a cross bar 13 is fixedly connected between the tops of the support columns 12; the cross bar 13 passes through a through opening 14 and is slidably connected to a sliding table 15; a first hydraulic cylinder 16 is fixedly connected to the bottom of the sliding table 15, and a motor is installed inside the first hydraulic cylinder 16; a first hydraulic rod 17 is fixedly connected to the bottom of the first hydraulic cylinder 16; a drill bit 18 is fixedly connected to the bottom of the first hydraulic rod 17; during operation, when drilling is required, the position where drilling is required is determined by the sliding of the sliding table 15 on the cross bar 13, and the first hydraulic cylinder 16 controls the telescopic movement of the first hydraulic rod 17 to drive the drill bit 18 to move up and down to drill aluminum profiles of different thicknesses. At the same time, the motor drives the drill bit 18 to rotate and cut the aluminum profile; this step saves and improves the traditional drilling steps through the movement of the position and the adjustment of the height, effectively reducing the difficulty of drilling positioning while improving the working efficiency and increasing the automation degree of the device.
[0025] As Figure 4 shown, sliding grooves 2 are opened on both sides of the top of the operating table 1; the sliding grooves 2 are slidably connected to an insertion plate 21; a second hydraulic cylinder 22 is fixedly connected to the side of the insertion plate 21 close to the drill bit 18; the other end of the second hydraulic cylinder 22 is fixedly connected to a second hydraulic rod 23; the other end of the second hydraulic rod 23 is fixedly connected to a clamping plate 24; during operation, when processing a long aluminum profile, the aluminum profile is clamped and fixed by the clamping plates 24 on both sides to prevent shaking during drilling, resulting in errors. At the same time, since the second hydraulic cylinder 22 can drive the telescopic movement of the second hydraulic rod 23, and the second hydraulic rod 23 drives the clamping plate 24 to move, accurate and stable fixation of aluminum profiles of different widths can be achieved. On the other hand, by sliding the insertion plate 21 inside the sliding grooves 2, the aluminum profile clamped by the clamping plate 24 can be moved on the operating table 1 to achieve continuous drilling at different positions; this step eliminates the cumbersome process of manual movement and marking, improves the stability during drilling, liberates the labor input to a certain extent, and effectively improves the production efficiency, promoting the practicality of the device.
[0026] As Figure 2As shown, a elastic sensor 3 is fixedly connected to the top of the sliding table 15, and a partition 31 is fixedly connected to the bottom of the clamping plate 24 and the partition 31 is in contact with the top of the operating table 1. During operation, when drilling is required but the thickness of the aluminum profile is uncertain, the drill bit 18 is controlled by the elastic sensor 3 sensing the elastic force received by the drill bit 18. When in use, the aluminum profile is placed on the partition 31 and clamped by the clamping plate 24 at the same time. When the drill bit 18 drills down into the aluminum profile, it will receive an upward elastic pressure. When the elastic sensor 3 senses the elastic pressure received by the drill bit 18, the first hydraulic cylinder 16 controls the drill bit 18 to move down and rotate. When the drill bit 18 passes through the aluminum profile and reaches the gap between the aluminum profile and the operating table 1, after the elastic force disappears and is sensed by the elastic sensor 3, the first hydraulic cylinder 16 controls the drill bit 18 to stop rotating and rise upward. This step can protect the tabletop, and at the same time has a flexible working distance for aluminum profiles of different thicknesses, avoiding the possibility of incomplete drilling or damaging the tabletop, reducing the damage of resources and improving the intelligence of drilling, effectively improving the durability and usability of the equipment.
[0027] As Figure 1 shown, a dust collector 4 is placed at one end of the operating table 1, and there is a distance between the dust collector 4 and the operating table 1. The dust collector 4 is provided with several absorption grooves 41 on the side close to the operating table 1. During operation, when the drill bit 18 drills holes in the aluminum profile, debris will be generated. The accumulation of debris will interfere with the operation of the equipment. The dust collector 4 sucks the debris on the operating table 1 from the absorption grooves 41 to complete the cleaning of the tabletop and prevent blockage. This step improves the accuracy of the equipment operation by cleaning the debris on the tabletop, prolongs the continuous use time of the equipment, and effectively improves the work efficiency and reduces the error rate.
[0028] As Figure 3 shown, a cylindrical cutting head 5 is fixedly connected to the bottom of the drill bit 18, and the cylindrical cutting head 5 is in a hollow circular ring shape and is detachable. During operation, when there are requirements for the size of the holes drilled in the aluminum profile, only the cylindrical cutting head 5 needs to be replaced. Different models of cylindrical cutting heads 5 drill holes of different sizes. The cylindrical cutting head 5 is in a circular ring shape and is more convenient to be driven by the drill bit 18 to rotate and cut, and the holes are drilled more neatly. This step improves the flexibility and aesthetics of drilling through a scientific drilling method. At the same time, the rotary cutting method is more accurate than the traditional drilling. This device improves the practicality and application breadth of the equipment.
[0029] As Figure 2As shown, a brush 6 is fixedly connected to the bottom of the panel 21, and the brush 6 is in contact with the bottom of the sliding groove 2. During operation, aluminum profile debris may enter the sliding groove 2 and interfere with the sliding of the brush 6 in the sliding groove 2. At this time, the brush 6 fixedly connected to the bottom of the panel 21 can clean the debris, and when the panel 21 slides in the sliding groove 2, the debris in the entire sliding groove 2 can be cleaned. This step can improve the practicability of the device, reduce the trouble of manual cleaning, improve the automation degree of the device, and complete the improvement and optimization of the device.
[0030] As Figure 2 As shown, a plastic pad 7 is fixedly connected to the side of the clamping plate 24 close to the drill bit 18; a plastic pad 7 is also fixedly connected to the top of the partition plate 31. During operation, the surface of the aluminum profile is smooth, and it is easy to slide when placed on the partition plate 31 and clamped by the clamping plate 24. The friction force can be increased through the plastic pad 7 to better fix the aluminum profile. In addition, the buffer protection effect of the plastic pad 7 can prevent the aluminum profile from deforming when being clamped. This step can improve the stability of the device, reduce the loss of materials, and improve the application of the device.
[0031] During operation, when drilling is required, the position where drilling is needed is determined by the sliding of the sliding table 15 on the cross bar 13. The first hydraulic cylinder 16 controls the telescopic movement of the first hydraulic rod 17 to drive the drill bit 18 to move up and down to drill aluminum profiles of different thicknesses. At the same time, the motor drives the drill bit 18 to rotate to cut the aluminum profile. When processing long-end aluminum profiles, the aluminum profile is clamped and fixed by the two-side clamping plates 24 on both sides to prevent shaking during drilling, which may cause errors. At the same time, since the second hydraulic cylinder 22 can drive the telescopic movement of the second hydraulic rod 23, and the second hydraulic rod 23 drives the clamping plate 24 to move, aluminum profiles of different widths can be accurately and firmly fixed. On the other hand, by sliding the embedded plate 21 in the sliding groove 2, the aluminum profile clamped by the clamping plate 24 can be driven to move on the operating table 1 to achieve continuous drilling at different positions. When drilling is required but the thickness of the aluminum profile is uncertain, the drill bit 18 is controlled by the elastic force sensor 3 sensing the elastic force received by the drill bit 18. During use, the aluminum profile is placed on the partition plate 31 and clamped by the clamping plate 24 at the same time. When the drill bit 18 drills downward into the aluminum profile, it will receive an upward elastic pressure. When the elastic force sensor 3 senses the elastic pressure received by the drill bit 18, the first hydraulic cylinder 16 controls the drill bit 18 to move downward and rotate. When the drill bit 18 passes through the aluminum profile and reaches the gap between the aluminum profile and the operating table 1, after the elastic force disappears and is sensed by the elastic force sensor 3, the first hydraulic cylinder 16 controls the drill bit 18 to stop rotating and rise upward. When the drill bit 18 drills the aluminum profile, debris will be generated. The accumulation of debris will interfere with the operation of the equipment. The dust collector 4 sucks the debris on the operating table 1 from the suction groove 41 to complete the cleaning of the tabletop and prevent blockage. When there are requirements for the size of the holes drilled in the aluminum profile, only the cylindrical cutting head 5 needs to be replaced. Different models of cylindrical cutting heads 5 drill holes of different sizes. The cylindrical cutting head 5 is in a circular ring shape, which is more convenient to be driven by the drill bit 18 to rotate and cut, and the drilled holes are more neat. Aluminum profile debris may enter the sliding groove 2 and interfere with the sliding of the brush 6 in the sliding groove 2. At this time, the brush 6 fixedly connected to the bottom of the embedded plate 21 can clean the debris, and when the embedded plate 21 slides in the sliding groove 2, the debris in the entire sliding groove 2 can be cleaned. During operation, the surface of the aluminum profile is smooth, and it is easy to slide when placed on the partition plate 31 and clamped by the clamping plate 24. The friction force is increased by the plastic pad 7 to better fix the aluminum profile. In addition, the buffer protection function of the plastic pad 7 can prevent the aluminum profile from deforming when it is clamped.
[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. An industrial aluminum profile punching device, comprising an operating table (1), characterized in that: Four table legs (11) are fixedly connected to the four corners of the bottom of the operating table (1); on both sides of the middle of the operating table (1), there are support columns (12), and there is a distance between the support columns (12) and the operating table (1); a cross bar (13) is fixedly connected between the tops of the support columns (12); the cross bar (13) passes through the through hole (14) and is slidably connected to the sliding table (15); a first hydraulic cylinder (16) is fixedly connected to the bottom of the sliding table (15), and a motor is installed inside the first hydraulic cylinder (16); a first hydraulic rod (17) is fixedly connected to the bottom of the first hydraulic cylinder (16); a drill bit (18) is fixedly connected to the bottom of the first hydraulic rod (17).
2. The industrial aluminum profile punching device according to claim 1, characterized in that: Sliding grooves (2) are opened on both sides of the top of the operating table (1); the sliding grooves (2) are slidably connected to the embedded plates (21); a second hydraulic cylinder (22) is fixedly connected to the side of the embedded plate (21) close to the drill bit (18); the other end of the second hydraulic cylinder (22) is fixedly connected to a second hydraulic rod (23); the other end of the second hydraulic rod (23) is fixedly connected to a clamping plate (24).
3. An industrial aluminum profile punching device according to claim 2, characterized in that: A elastic sensor (3) is fixedly connected to the top of the sliding table (15), a partition plate (31) is fixedly connected to the bottom of the clamping plate (24) and the partition plate (31) is in contact with the top of the operating table (1).
4. The industrial aluminum profile punching device according to claim 3, characterized in that: A dust collector (4) is placed at one end of the operating table (1), and there is a distance between the dust collector (4) and the operating table (1); several absorption grooves (41) are provided on the side of the dust collector (4) close to the operating table (1).
5. The punching device for industrial aluminum profiles according to claim 4, characterized in that: A cylindrical cutting head (5) is fixedly connected to the bottom of the drill bit (18), and the cylindrical cutting head (5) is in a hollow circular ring shape and is detachable.
6. The industrial aluminum profile punching device according to claim 5, wherein: A brush (6) is fixedly connected to the bottom of the embedded plate (21), and the brushes (6) are all in contact with the bottom of the sliding groove (2).
7. An industrial aluminum profile punching device according to claim 6, characterized in that: A plastic pad (7) is fixedly connected to the side of the clamping plate (24) close to the drill bit (18); a plastic pad (7) is also fixedly connected to the top of the partition plate (31).