Power battery tab cutting mechanism
By designing detachable cutter modules and lifting components, the problem of battery ear cutting accuracy and inconvenience in tool replacement is solved, and an efficient and precise cutting process is achieved, reducing cost and time consumption.
Patent Information
- Application Number
- CN202421956029.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The existing battery ear cutting mechanism cannot meet the accuracy requirements, there are wire drawing and adverse effects during the cutting process, and it is inconvenient to replace the cutting tool and high cost.
A power battery ear cutting mechanism is designed, and the cutting knife module is detachably arranged on the substrate, which drives the substrate to lift and lower through the lifting component, combines the detachable tool and block to achieve accurate cutting, and ensures cutting accuracy through guide columns and sensors, making it easy to replace and adjust the tool.
It improves cutting accuracy, simplifies the cutting knife replacement process, reduces labor investment and time costs, and improves processing efficiency.
Smart Images

Figure CN223083882U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery processing, in particular to a power battery tab cutting mechanism. Background Art
[0002] At present, the cutting of battery tabs cannot meet the accuracy requirements, and there are bad effects such as wire drawing and continuous cutting during tab cutting. Moreover, the idea of quickly changing the cutting tool cannot be satisfied when replacing the cutting tool, and too much manpower and time are consumed for debugging during the tool replacement process. After adjustment, it cannot be used for a long time. The existing battery tab cutting mechanism has the following defects:
[0003] 1. It cannot meet the cutting accuracy of market battery tabs;
[0004] 2. The tool replacement is inconvenient and the input cost is high. Summary of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a power battery tab cutting mechanism, in which the cutting tool module is detachably arranged on the substrate, which is convenient for replacing the tool and adjusting the cutting accuracy.
[0006] The embodiments of the utility model are realized through the following technical solutions:
[0007] A power battery tab cutting mechanism includes:
[0008] A base for placing the material to be processed;
[0009] A substrate, which is arranged above the base;
[0010] A lifting assembly for promoting the up and down lifting of the substrate;
[0011] A cutting tool assembly including a cutting tool module, and the cutting tool module is detachably arranged on the substrate; the cutting tool module is provided with a detachable cutting tool and a pressing block.
[0012] According to a preferred embodiment, an installation groove is arranged at the front end of the substrate, the cutting tool is located on the installation groove, and a tool seat is arranged on the base, and the tool seat is correspondingly arranged below the cutting tool module.
[0013] According to a preferred embodiment, the substrate is provided with at least two installation grooves, and at least two installation grooves are symmetrically arranged about the center line of the substrate;
[0014] Each installation groove corresponds to a cutting tool module;
[0015] A tool seat is correspondingly arranged below each cutting tool module.
[0016] According to a preferred embodiment, it further includes an installation unit, the tool is detachably installed on the installation unit, the pressing block is connected to the installation unit through an elastic member, and the installation unit is detachably connected to the front end face of the substrate.
[0017] According to a preferred embodiment, a plurality of air outlet holes are formed in the side wall of the pressing block, and an air nozzle is provided on the pressing block to introduce gas into the pressing block and output it through the air outlet holes.
[0018] According to a preferred embodiment, a blanking port is formed in one end face of the base close to the tool holder.
[0019] According to a preferred embodiment, the base is provided with a plurality of guide posts, and the substrate is provided with guide sleeves that cooperate with the guide posts.
[0020] According to a preferred embodiment, the air outlet holes are inclined.
[0021] According to a preferred embodiment, it further includes a frame. Both the substrate and the base are arranged inside the frame. A sensor is arranged on the side wall of the frame to detect the position of the tool; the distance between the bottom surface of the pressing block and the tool holder is less than the distance between the cutting edge of the tool and the tool holder.
[0022] According to a preferred embodiment, a positioning and locking structure is further arranged on the side wall of the frame, and the positioning and locking structure can lock the position of the substrate.
[0023] The technical solution of the embodiment of the present utility model has at least the following advantages and beneficial effects:
[0024] The present utility model is provided with a lifting assembly to drive the substrate to move up and down, thereby driving the cutting tool module to cut the battery tab. The cutting tool module has a pressing block to press the battery tab. The cutting tool module is detachably connected to the substrate, which is convenient for replacing the cutting tool and adjusting the cutting accuracy. Description of the Drawings
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other relevant drawings can also be obtained based on these drawings.
[0026] Figure 1 It is a three-dimensional structural schematic diagram of the power battery tab cutting mechanism provided by the embodiment of the present utility model;
[0027] Figure 2The top view structural schematic diagram of the power battery tab cutting mechanism provided by the embodiment of the present utility model;
[0028] Figure 3 is Figure 2 the cross-sectional structural schematic diagram of A-A in
[0029] Figure 4 is Figure 3 the enlarged structural schematic diagram at position B of
[0030] Reference numerals: 1, base; 2, substrate; 21, mounting groove; 3, lifting assembly; 4, cutter; 5, pressing block; 51, air vent; 52, air nozzle; 6, mounting unit; 7, tool holder; 8, blanking port; 9, guide post; 10, guide sleeve; 11, frame; 12, sensor; 13, positioning and locking structure; 14, elastic member. Detailed implementation manners
[0031] For better understanding and implementation, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
[0032] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific embodiments, and are not intended to limit the present utility model.
[0034] Embodiment
[0035] Please refer to Figures 1 to 4 , a power battery tab cutting mechanism, comprising: a base 1 for placing the material to be processed; a substrate 2, the substrate 2 is arranged above the base 1; a lifting assembly 3 for driving the substrate 2 to move up and down; a cutter assembly, including a cutter module, the cutter module is detachably arranged on the substrate 2; the cutter module is provided with a detachable cutter 4 and a pressing block 5.
[0036] Further, a mounting groove 21 is arranged at the front end of the substrate 2, the cutter 4 is located on the mounting groove 21, and the base 1 is provided with a tool holder 7, and the tool holder 7 is correspondingly arranged below the cutter module.
[0037] Further, the substrate 2 is provided with at least two mounting grooves 21, and the at least two mounting grooves 21 are symmetrically arranged about the midline of the substrate 2;
[0038] Each mounting groove 21 corresponds to a cutter module;
[0039] A tool holder 7 is correspondingly arranged below each cutter module.
[0040] Further, an installation unit 6 is further included. The tool 4 is detachably installed on the installation unit 6. The pressing block 5 is connected to the installation unit 6 through an elastic member 14, and the installation unit 6 is detachably connected to the front end surface of the substrate 2.
[0041] Further, a plurality of air outlet holes 51 are formed in the side wall of the pressing block 5, and an air nozzle 52 is arranged on the pressing block 5 to introduce gas into the pressing block 5 and output through the air outlet holes 51.
[0042] Further, a blanking port 8 is formed in one end surface of the base 1 close to the tool holder 7.
[0043] Further, the base 1 is provided with a plurality of guide posts 9, and the substrate 2 is provided with guide sleeves 10 that cooperate with the guide posts 9.
[0044] Further, the air outlet holes 51 are inclined.
[0045] Further, a frame 11 is further included. The substrate 2 and the base 1 are both arranged inside the frame 11. A sensor 12 is arranged on the side wall of the frame 11 to detect the position of the tool 4; the distance between the bottom surface of the pressing block 5 and the tool holder 7 is less than the distance between the cutting edge part of the tool 4 and the tool holder 7. The cutting edge part of the tool 4 is the bottom of the tool 4, that is, the cutting end for cutting the battery tab. When the elastic member 14 is compressed, the distance between the bottom surface of the pressing block 5 and the tool holder 7 is greater than the distance between the cutting edge part of the tool 4 and the tool holder 7, so that the cutting edge part of the tool 4 cuts the battery tab.
[0046] Further, a positioning and locking structure 13 is further arranged on the side wall of the frame 11, and the positioning and locking structure 13 can lock the position of the substrate 2.
[0047] The working principle of the present utility model:
[0048] The utility model is provided with a lifting component 3 to drive the substrate 2 to move up and down, so as to drive the cutting tool module to cut the battery tab. The cutting tool module has a pressing block 5 to press the battery tab. There is a vertical height difference between the cutting tool 4 and the pressing block 5. The distance between the pressing block 5 and the tool holder 7 is less than the distance between the cutting tool 4 and the tool holder 7. The battery tab first contacts the pressing block 5. After the elastic member 14 of the pressing block 5 is compressed to the maximum compression amount, it abuts against the tool holder 7 and stops moving. During the compression process of the elastic member 14, the distance between the cutting edge of the cutting tool 4 and the tool holder 7 gradually becomes less than the distance between the pressing block 5 and the tool holder 7. When the pressing block 5 abuts against the tool holder 7 and stops moving, the cutting edge of the cutting tool 4 continues to move downward through the contact surface between the pressing block 5 and the tool holder 7, so as to cut the pressed battery tab; The cutting tool module is detachably connected to the substrate 2, which is convenient for replacing the cutting tool and adjusting the cutting accuracy. The mounting unit 6 and the cutting tool 4 are detachably connected by a first locking member. The cutting tool 4 is located in the mounting groove 21, and the mounting groove 21 is vertically arranged to define the horizontal position of the cutting tool 4 and ensure the cutting accuracy after replacing the cutting tool module. The mounting unit 6 is detachably connected to the substrate 2 by a second locking member. The pressing block 5 can be fitted on the mounting unit 6 through the elastic member 14. The elastic member 14 can be selected from elastic connectors such as springs. In this embodiment, the spring is sleeved on the connecting shaft to connect the pressing block 5 to the substrate 2. Both the first locking member and the second locking member can be selected from detachable connectors such as screws or bolts for detachable fixed connection.
[0049] The lifting component 3 can be composed of a telescopic mechanism such as a cylinder. In this embodiment, the cylinder can be arranged at the center of the top of the frame 11 and penetrate through the top of the frame 11. The telescopic end of the cylinder can drive the substrate 2 to move up or down.
[0050] To improve the lifting and moving accuracy of the substrate 2, a guide post 9 and a guide sleeve 10 are provided to cooperate with each other to ensure the fitting accuracy of the up and down movement of the tool 4. High-precision guide post 9 and guide sleeve 10 are selected for this structure. In this embodiment, six guide posts 9 and six guide sleeves 10 are selected, and the accuracy requirement for movement fitting is ±0.01 mm to ensure the height accuracy movement of the substrate 2. The base 1 is equipped with a blanking port 8 with two cutting edges for removing the waste of the tab. The tool holder 7 is an installation component of the base 1. In this embodiment, both sets of tool holders 7 can be detachably connected to the base 1 by means of screw locking. The base 1 and the tool holder 7 are fixed and immovable components, and the battery tab is directly seated on the tool holder 7. The cutting tool module drives the substrate 2 to cut the battery tab. During the cutting process, a cutting-in-place sensor is provided to detect the position of the tool 4 and effectively prevent overshoot of the tool 4. In addition, when replacing the tool holder 7 or the cutting tool module manually, the positioning and locking structure 13 can be inserted into the braking hole. The braking hole is provided on the frame 11 to cooperate with the positioning and locking structure 13 to fix the position of the substrate 2 and prevent damage to the operator during the disassembly process, effectively increasing the safety protection for the operator. The present utility model is provided with two tools 4, which can be driven by a single substrate 2 to cut simultaneously, greatly improving the processing efficiency.
[0051] The tool 4 can be selected with a tungsten carbide cutting tool inserted. The cutting edge of the cutting tool is at a 45° angle. The cutting tool as a whole is also equipped with an air nozzle 52. Airflow can be introduced through the air nozzle 52. A pipeline or an air cavity can be arranged inside the pressing block 5, and the pipeline or the air cavity finally outputs the airflow through the air outlet holes 51. Multiple air outlet holes 51 can be arranged side by side obliquely, and the air outlet holes 51 can present a 60° trend, which can well blow down the cut tab waste through the air outlet. The tool 4 and the installation unit 6 are detachably fixedly connected and locked. During the process of repairing the cutting tool, the reference plane will not change, ensuring that the original position and accuracy are maintained when reinstalled into the mechanism.
[0052] The technical means disclosed in the solution of the present utility model are not limited to the technical means disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features. It should be noted that for those of ordinary skill in the art of this technology, without departing from the principle of the present utility model, several improvements and refinements can be made, and these improvements and refinements are also regarded as the protection scope of the present utility model.
Claims
1. A cutting mechanism for power battery tabs, characterized in that, Comprising: A base for placing the material to be processed; A substrate disposed above the base; A lifting assembly for causing the substrate to move up and down; A cutting tool assembly including a cutting tool module detachably disposed on the substrate; The cutting tool module is provided with a detachable cutting tool and a pressing block.
2. The power battery tab cutting mechanism according to claim 1, characterized in that An installation groove is provided at the front end of the substrate, the cutting tool is located on the installation groove, the base is provided with a tool holder, and the tool holder is correspondingly disposed below the cutting tool module.
3. The power battery tab cutting mechanism according to claim 2, characterized in that The substrate is provided with at least two of the installation grooves, and the at least two installation grooves are symmetrically arranged about the midline of the substrate; Each of the installation grooves is correspondingly provided with a cutting tool module; A tool holder is correspondingly disposed below each cutting tool module.
4. The power battery tab cutting mechanism according to claim 2, characterized in that It further includes an installation unit, the cutting tool is detachably installed on the installation unit, the pressing block is connected to the installation unit through an elastic member, and the installation unit is detachably connected to the front end face of the substrate.
5. The power battery tab cutting mechanism according to claim 4, characterized in that A plurality of air outlet holes are formed in the side wall of the pressing block, and an air nozzle is provided on the pressing block to introduce gas into the pressing block and output it through the air outlet holes.
6. The power battery tab cutting mechanism according to claim 2, characterized in that A blanking port is formed in one end face of the base close to the tool holder.
7. The power battery tab cutting mechanism according to claim 1, characterized in that The base is provided with a plurality of guide posts, and the substrate is provided with guide sleeves that cooperate with the guide posts.
8. The power battery tab cutting mechanism according to claim 5, characterized in that The air outlet holes are inclined.
9. The power battery tab cutting mechanism according to claim 4, characterized in that It further includes a frame, the substrate and the base are both disposed inside the frame, and a sensor is provided on the side wall of the frame to detect the position of the cutting tool; The distance between the bottom surface of the pressing block and the tool holder is less than the distance between the cutting edge of the cutting tool and the tool holder.
10. The power battery tab cutting mechanism according to claim 9, characterized in that A positioning and locking structure is further provided on the side wall of the frame, and the positioning and locking structure can lock the position of the substrate; The installation unit and the cutting tool are detachably connected by a first locking member, and the installation unit is detachably connected to the substrate by a second locking member.